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Section 1.  Introduction 

 

The 

Unwind Stands

 are used to position rolls of media directly under the front of the 

machine for straight feeding and trouble free operation.  Each SW-5000 is equipped 
with 4 Unwind Stands. 

The 

Control Panel

 contains all the displays, controls, and indicators required to 

operate the laminator.  Refer to Figure 1-2 and its accompanying descriptions. 

• 

Stop Mode

 removes power to the entire control panel.  When main power is 

turned ON, this is the machine’s normal state.  If an Emergency Stop button is 
depressed and reset, the machine will reset into Stop Mode.  No machine 
functions are operational in Stop Mode. 

• 

Reset Mode 

applies

 

power to the control panel.  Only the Sealant Pump and the 

Tension Idler switches are enabled in Reset mode.  All other functions are only 
enabled in Pre-heat or Run Modes.

 

• 

Pre-heat Mode 

is used to pre-heat the Dryer Panel to normal operating 

temperatures prior to running the machine.  In Pre-heat mode the Dryer panel is 
turned ON and is in the UP position only, it cannot be lowered.  All machine 
functions are operational except the UP/Down control over the Dryer panel. If 
Run Mode is not selected after 30 minutes in Pre-Heat mode the machine will 
revert to Stop-Mode.

 

Note: If Preheat button is pushed twice, machine will reset to Stop Mode.

 

• 

Run Mode 

is enabled when the machine is ready to operate.  All functions are 

enabled in this mode.  When the machine is put into Run mode the Dryer Panel 
will automatically come down if the Dryer Panel Up/Down switch is in the DOWN 
position.  The Draw Down Assembly will lower only when the machine is put into 
Run mode.

 

• 

Temperature Controller 

is used to adjust the set point of the dryer panel.  The 

temperature is adjusted by holding the set button down and using the UP and 
DOWN arrow buttons to scroll to the desired temperature setting.  When power 
to the machine is ON the controller will display the actual temperature, and when 
the SET button is depressed, it will display its desired running  temperature.  The 
two indicator lights located below the Temperature Controller represent the Dryer 
Panel in ½ sections and if lit, indicate the sections of the Dryer Panel that are 
currently powered.

 

• 

Dryer Panel UP/DOWN

 is used to raise or lower the Dryer Panel when in Run 

mode.  This function operates only in Run mode.

 

• 

Speed Control 

is used to turn the Take-up ON/OFF and adjust its speed setting.  

This function operates in Pre-heat and Run modes only.

 

• 

Heaters Engaged HALF/FULL

 is used to control the amount of heater utilized.  

The Half setting will disable the left half of the Dryer Panel and is used if small 
format material is being used and the entire heater is not needed.  The Full 
setting is used if the entire width of the Dryer Panel is required.  

 

Summary of Contents for AquaSEAL SW-5000

Page 1: ...Seal Brands the finishing touch AquaSEAL SW 5000 AquaSEAL SW 5000 Liquid Laminator Owner s Operation Manual Important Read and understand all safety information before operating...

Page 2: ...ion 2 Operating Procedures describes procedures for setting up starting stopping and controlling the machine Section 3 Periodic Maintenance provides procedures for periodic cleaning of the applicator...

Page 3: ...rocedures Tools Supplies Needed 11 Loading the Sealant 11 Priming the Pump 12 Loading the Media 13 Pre heat the Laminator 13 Web the Laminator 14 Run the Laminator 15 Cleaning the Laminator 16 Section...

Page 4: ...ransfer health and safety obligations to the user WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operat...

Page 5: ...fety Instructions Caution When handling any chemical products read the manufacturers container labels and the Material Safety Data Sheets MSDS for important health safety and environmental information...

Page 6: ...nd with the operation of the sealant delivery system q Do not wear loose clothing and contain loose hair to avoid becoming entangled with moving parts of the machine q Comply with all safety warning s...

Page 7: ...e take up roller During operation the liquid laminator applies sealant onto the printed graphics and then cures and dries it before winding the media onto the take up roller Hardware Overview Figure 1...

Page 8: ...n is removed q The Draw Down Assembly is located directly over the Drain Tank and is used to apply and smooth the coating onto the surface of the media It is in the Down position in Run mode only It i...

Page 9: ...will reset to Stop Mode Run Mode is enabled when the machine is ready to operate All functions are enabled in this mode When the machine is put into Run mode the Dryer Panel will automatically come do...

Page 10: ...up to free spin in the reverse direction for unloading purposes Machine must be in DRIVE position for normal operation Sealant ON OFF is used to turn the Sealant Pump ON and OFF Tension Idler UP DOWN...

Page 11: ...s Technical Services listed at rear of manual or consult a licensed electrician q The Compressed Air Connection is located on the lower back of the left side cabinet where an outside source of compres...

Page 12: ...ning the laminator Tools Supplies Required IR Gun optionally purchased Absorbent towels soft lint free disposable Lab coat or smock Rubber gloves Bucket of water Long neck funnel 1 Loading Materials L...

Page 13: ...lve assembly Remove the hose from the drain valve and allow any sealant to drain into the Sealant Tank All Sealant Pump flow control operations are controlled at the Sealant Pump Valve Assembly as sho...

Page 14: ...Stop mode Dryer Panel is in the UP position Heaters are OFF 2 On the Heater Controller press and hold the SET button to check the set point temperature Adjust the set point by holding the SET button...

Page 15: ...Idler and the Web Idler directly above it 4 Pull material over the top of the Web Idler and under the Draw Down Assembly 5 Pull the material under the Dryer Panel to the Take up assembly 6 From the ba...

Page 16: ...oes not resume within the 30 second window 6 Switch Sealant Pump ON 7 Adjust Brake tension so that the material is pulling through smoothly with no wrinkles 8 Adjust speed to desired setting Note For...

Page 17: ...nt on it Note Sometimes the tail end of the material will drag a little coating onto the stainless steel table behind the Draw Down Assembly It needs to be cleaned off quickly because the heat from th...

Page 18: ...ealant from any of the stainless steel parts around the Draw Down Assembly 4 Use a small cup of water to dip the tips of the flex hose into in order to clear the hose of excess coating Wipe the tip of...

Page 19: ...n the machine ON at the Main Power Switch 6 Switch machine into RESET mode 7 Open the Distribution Valves in the Applicator Tube 8 Turn ON Sealant Pump and let the water flush the system for 5 minutes...

Page 20: ...th new Media has been overheated Cool down heaters or speed up drive Roll feed to take up alignment is poor Realign the media Media wrinkles Insufficient back tension Increase brake tension on Transit...

Page 21: ...ssary Surface impressions occur at the take up roll Insufficient drying Reduce web speed Increase heater panel temperature There is a leak at the pump or inlet plumbing Check for leaks and correct the...

Page 22: ...Section 4 After Sales Support 21...

Page 23: ...Section 4 After Sales Support 22...

Page 24: ...lectrical codes in your area Specifications subject to change without notice Seal Graphics Seal Graphics Seal Graphics Seal Graphics Seal Graphics Americas Corporation Canada U K Ltd Europe BV Pacific...

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