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Section 4.  Troubleshooting  

 

20 

 

Problem / Symptom 

Cause 

Corrective Action 

Pump impeller is locked or 
broken 

• 

Check pump impeller for 
obstruction and clear if 
necessary 

• 

Replace pump 

Pump is air locked 

• 

Bleed air from impeller 
housing by opening the 
drain valve on the pump 
valve assembly. 

• 

Check all valves to make 
sure one is not closed thus 
preventing the pump from 
priming 

Poor pump pressure 

Plumbing is obstructed 

• 

Check filters and valves for 
obstructions and clear if 
necessary 

• 

Check inlet at bottom of 
sealant tank for obstruction 
and clear if necessary 

Surface impressions occur 
at the take-up roll 

Insufficient drying 

• 

Reduce web speed 

• 

Increase heater panel 
temperature 

There is a leak at the pump or 
inlet plumbing 

Check for leaks and correct 
them 

Sealant tank is low and is 
sucking air 

Add more sealant to tank 

Sealant was frozen before use 

Remove old sealant and refill 
with new 

The sealant is foaming 

Pump has malfunctioned 

• 

Check for air trapped in the 
pump and bleed by 
opening the drain valve on 
the pump valve assembly 

• 

Replace pump 

Sealant in tank develops a 
skin over its surface 

Sealant has been left without 
agitation for too long and has 
begun to dry out 

Pull skin off the top of the 
sealant and add a small 
amount of water (1 cup) and 
allow the sealant to cycle 
through the machine 

 

Summary of Contents for AquaSEAL SW-5000

Page 1: ...Seal Brands the finishing touch AquaSEAL SW 5000 AquaSEAL SW 5000 Liquid Laminator Owner s Operation Manual Important Read and understand all safety information before operating...

Page 2: ...ion 2 Operating Procedures describes procedures for setting up starting stopping and controlling the machine Section 3 Periodic Maintenance provides procedures for periodic cleaning of the applicator...

Page 3: ...rocedures Tools Supplies Needed 11 Loading the Sealant 11 Priming the Pump 12 Loading the Media 13 Pre heat the Laminator 13 Web the Laminator 14 Run the Laminator 15 Cleaning the Laminator 16 Section...

Page 4: ...ransfer health and safety obligations to the user WARNING Changes or modifications to this unit not expressly approved by the party responsible for compliance could void the user s authority to operat...

Page 5: ...fety Instructions Caution When handling any chemical products read the manufacturers container labels and the Material Safety Data Sheets MSDS for important health safety and environmental information...

Page 6: ...nd with the operation of the sealant delivery system q Do not wear loose clothing and contain loose hair to avoid becoming entangled with moving parts of the machine q Comply with all safety warning s...

Page 7: ...e take up roller During operation the liquid laminator applies sealant onto the printed graphics and then cures and dries it before winding the media onto the take up roller Hardware Overview Figure 1...

Page 8: ...n is removed q The Draw Down Assembly is located directly over the Drain Tank and is used to apply and smooth the coating onto the surface of the media It is in the Down position in Run mode only It i...

Page 9: ...will reset to Stop Mode Run Mode is enabled when the machine is ready to operate All functions are enabled in this mode When the machine is put into Run mode the Dryer Panel will automatically come do...

Page 10: ...up to free spin in the reverse direction for unloading purposes Machine must be in DRIVE position for normal operation Sealant ON OFF is used to turn the Sealant Pump ON and OFF Tension Idler UP DOWN...

Page 11: ...s Technical Services listed at rear of manual or consult a licensed electrician q The Compressed Air Connection is located on the lower back of the left side cabinet where an outside source of compres...

Page 12: ...ning the laminator Tools Supplies Required IR Gun optionally purchased Absorbent towels soft lint free disposable Lab coat or smock Rubber gloves Bucket of water Long neck funnel 1 Loading Materials L...

Page 13: ...lve assembly Remove the hose from the drain valve and allow any sealant to drain into the Sealant Tank All Sealant Pump flow control operations are controlled at the Sealant Pump Valve Assembly as sho...

Page 14: ...Stop mode Dryer Panel is in the UP position Heaters are OFF 2 On the Heater Controller press and hold the SET button to check the set point temperature Adjust the set point by holding the SET button...

Page 15: ...Idler and the Web Idler directly above it 4 Pull material over the top of the Web Idler and under the Draw Down Assembly 5 Pull the material under the Dryer Panel to the Take up assembly 6 From the ba...

Page 16: ...oes not resume within the 30 second window 6 Switch Sealant Pump ON 7 Adjust Brake tension so that the material is pulling through smoothly with no wrinkles 8 Adjust speed to desired setting Note For...

Page 17: ...nt on it Note Sometimes the tail end of the material will drag a little coating onto the stainless steel table behind the Draw Down Assembly It needs to be cleaned off quickly because the heat from th...

Page 18: ...ealant from any of the stainless steel parts around the Draw Down Assembly 4 Use a small cup of water to dip the tips of the flex hose into in order to clear the hose of excess coating Wipe the tip of...

Page 19: ...n the machine ON at the Main Power Switch 6 Switch machine into RESET mode 7 Open the Distribution Valves in the Applicator Tube 8 Turn ON Sealant Pump and let the water flush the system for 5 minutes...

Page 20: ...th new Media has been overheated Cool down heaters or speed up drive Roll feed to take up alignment is poor Realign the media Media wrinkles Insufficient back tension Increase brake tension on Transit...

Page 21: ...ssary Surface impressions occur at the take up roll Insufficient drying Reduce web speed Increase heater panel temperature There is a leak at the pump or inlet plumbing Check for leaks and correct the...

Page 22: ...Section 4 After Sales Support 21...

Page 23: ...Section 4 After Sales Support 22...

Page 24: ...lectrical codes in your area Specifications subject to change without notice Seal Graphics Seal Graphics Seal Graphics Seal Graphics Seal Graphics Americas Corporation Canada U K Ltd Europe BV Pacific...

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