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Sea Recovery SRC Ultra Whisper Compact 200, Owner'S Manual

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Sea Recovery SRC Ultra Whisper Compact 200 Owner'S Manual Download Page 99

Sea Recovery Ultra Whisper Rev. A 

 

Sea Recovery "Ultra Whisper" Series Reverse Osmosis Desalination System

General Piping and Interconnect Diagram (P&ID)

Illustrated with no Optional Accessories

1

2

3

4

6

5

13

14

17

19

20

21

22

23

28

33

34

35

32

38

Water

Level

31

barÊ= Kg/cm Ê x 

2

kPa = Kg/cm Ê x 

kg/cm

.979

2

psi

97.9

2

kg/cm

Vacuum / Low

psi

Pressu

2

ge

18

5 MICRON PREFIL

TER

25 MICRON PREFIL

TER

FEED PUMP

 INLET

 V

ACUUM/PRESSURE

5, 9, 10, & 1

1

PREFIL

TER

BRACKET T

OP

 VIEW

81

5

REAR VIEW

OF CONTROL PANEL

16

12

24, 25, 26, & 27

F.1  CONNECTING PLUMBING (HOSES & TUBING) FOR THE ULTRA WHISPER COMPACT SYSTEM WITH NO 

OPTIONS ILLUSTRATED: 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Section 2 Page 60 of 68

 

Summary of Contents for SRC Ultra Whisper Compact 200

Page 1: ...a Whisper Compact 400 SRC Ultra Whisper Compact 500 SRC Ultra Whisper Compact 600 SRC Ultra Whisper Modular 200 SRC Ultra Whisper Modular 300 SRC Ultra Whisper Modular 400 SRC Ultra Whisper Modular 500 SRC Ultra Whisper Modular 600 EFD 10 01 11 Ultra Whisper 200 600 Owner s Manual Revision A 24 September 2008 ...

Page 2: ......

Page 3: ...Ultra Whisper 200 600 Owner s Manual ...

Page 4: ...and repair section pages 5 7 Reported 7 10 08 July 23 2008 Sec 9 p 8 49 Add feed pump exploded part views pages 8 10 Reported 7 10 08 Sept 24 2008 Sec 2 p 40 Sec 2 p 59 Sec 2 p 66 Add reference to UV installation details p 40 Add reference to UV installation details p 59 Add UV installation details p 66 68 Reported 8 28 08 Sept 24 2008 Sec 7 p 31 Sec 7 p 34 Add reference to UV maintenance details ...

Page 5: ...This page is intentionally blank ...

Page 6: ... 6 9 Component Location Illustration Ultra Whisper Compact Style 10 Component Location Illustration Ultra Whisper Modular Style 10 Component Descriptions 11 16 Helpful Terms 17 18 2 Section 2 PRE INSTALLATION R O MEMBRANE CARE SYSTEM INSTALLATION and LAND INSTALLATION Installation of the Ultra Whisper and Membrane Care prior to installation 1 68 System Installation Precautions and Information 3 St...

Page 7: ...t Diagrams 3 4 Start Up Proceedures 5 7 Shut Down Proceedures 7 8 Daily System Readings Logs 9 12 5 Section 5 SYSTEM STORAGE AND R O MEMBRANE ELEMENT CLEANING System Storage and Cleaning 1 16 Ultra Whisper Membrane Element Handling system Storage Cautions 3 Automated Fresh Water Flush Illustrations 4 Manual Once Through Rinse Illustrations 5 Manual Once Through Rinse Illustrations with Pressure Re...

Page 8: ... Printed Circuit Board Illustration 8 Wiring Diagrams 9 12 Wiring Diagram 12 VDC 10 Wiring Diagram 24 VDC 11 Wiring Diagram Alternating Current 12 9 Section 9 EXPLODED PARTS VIEWS PART NUMBERS Exploded Parts Views with Part Numbers Descriptions and Technical Notations 1 54 Common to both the Compact and Modular Style 3 36 Specific only for the Compact Style 37 46 Specific only for the Modular Styl...

Page 9: ...orporation and protected by U S and international copyright laws The content of this Owner s Manual and the software programming and graphic designs used in the design and manufacture of the Sea Recovery Reverse Osmosis Desalination System is for the purpose of operation maintaining and repair of the Sea Recovery Reverse Osmosis Desalination System Any other use including the reproduction modifica...

Page 10: ...e issue of a Product Design Assessment PDA certificate The process is the same as would be followed for an ABS Design Review Letter It imitates the Module B category of the MED Satisfactory evaluation of the manufacturing Works facility to confirm their ability to consistently manufacture the product in accordance with the PDA is recorded in the issue of a Manufacturing Assessment MA certificate T...

Page 11: ...Sea Recovery Ultra Whisper Rev A vi ...

Page 12: ...Sea Recovery Ultra Whisper Rev A vii ...

Page 13: ...______________________________________________________ Sea Recovery s Reverse Osmosis Desalination Systems have been independently tested and determined to be in compliance with European CE Conformité Européne The CE Mark Trade Passport to Europe is a visible declaration by the manufacturer or his representative importer etc that the equipment which is marked complies with all the requirements of ...

Page 14: ...Sea Recovery Ultra Whisper Rev A ix ...

Page 15: ...ling rust chemical or petroleum products attack extreme temperatures over 120 F under 32 F drying out or extreme pressures over 1000 psig In the event of a defect a malfunction or failure specifically covered by this warranty and during the warranty period Sea Recovery will repair or replace at its option the product or component therein which upon examination by Sea Recovery appears to be defecti...

Page 16: ...0 VAC Cycles ___50 Hz or ___ 60 Hz Date Purchased _____________________________ Date Commissioned _________________________ First tested or operated Dealer Information Dealer s Name _______________________________________________________________ Address _____________________________________________________________________ _____________________________________________________________________ City _...

Page 17: ...______________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ ________________________________________________________________________________________...

Page 18: ..._____________ Address _____________________________________________________________________ _____________________________________________________________________ City _______________________________ State ____________________________ Country ____________________________ Postal Code _____________________ Dealer s Invoice Number _________________________ Customer Information Customer s Name ________...

Page 19: ...familiar with each component within the Sea Recovery System By understanding the function importance and normal operation of each component within each subsystem of the unit the operator can readily diagnose minor problems which if detected early are usually easily corrected However if left unattended a problem in one component eventually affects the rest of the system and leads to further repairs...

Page 20: ...5 12 C C UW 500 547 2071 1 2 H P 16 190 719 B 25 12 C C UW 600 619 2343 1 2 H P 17 215 814 B 25 12 C C Alternating Current 50 Hz powered Systems Ultra Product Feed Feed Feed ETD ETD R O Pressure Whisper Water Pump Pump Pump Flow Size Recovery Membrane Vessel Model Production Elect Mtr Size Code GPH LPH Code Percentage Element Size Code GPD LPD Size Code UW 200 224 848 1 3 H P 35 104 2 394 B 22 9 A...

Page 21: ...monitoring Temperature compensated with Water Quality Indicator The salinity monitoring components of the system give a continuous readout in micromhos per cubic centimeter are temperature compensated and of a fail safe design FEED WATER SALINITY RANGE up to 50 000 PPM TDS NaCl typical seawater salinity is 35 000 PPM Refer to Conversion Charts Cross Reference Information in Section 11 of this manu...

Page 22: ...4 3 7 7 4 3 7 Starting Amps 26 13 26 13 26 13 44 22 44 22 Horse Power 3 3 3 5 5 Recommended Circuit Breaker 10 5 10 5 10 5 10 5 10 5 Minimum Size Power Wire AWG 12 12 12 12 12 Minimum Size Power Wire mm2 3 3 3 3 3 NOTE Nominal Operating Amperage Will Increase if the Feed Water Temperature is Lower than 77º Fahrenheit 25º Celsius the Feed Water Salinity is Greater than 35 000 PPM TDS 3 5 Total Diss...

Page 23: ..._____________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ ____________________________________________________________________________________...

Page 24: ...Sea Recovery Ultra Whisper Rev A Section 1 Introduction Component Descriptions Operational Understanding Section 1 Page 1 of 16 ...

Page 25: ...____________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________...

Page 26: ...henomenon By forcing sea or brackish water at high pressure through a semi permeable membrane potable water is realized Reverse Osmosis Desalination Systems by Sea Recovery make possible the once impossible potable water from undrinkable water sources SPIRAL WOUND REVERSE OSMOSIS MEMBRANE ELEMENT larger illustration on the following page The spiral wound membrane consists of one or more membrane e...

Page 27: ...Sea Recovery Ultra Whisper Rev A ANATOMY OF A SPIRAL WOUND REVERSE OSMOSIS MEMBRANE ELEMENT Section 1 Page 4 of 16 ...

Page 28: ...on on the following page the P ID Piping Interconnect Diagram Denotes items supplied by installer Denotes optional equipment Through out this Owners Manual cautions are given to the technician operator and owner to ensure that you use only Sea Recovery supplied components consumables spares and replacement parts Since 1981 Sea Recovery has shipped over 12 000 R O Systems and most of them are still...

Page 29: ...witch Manifold 32 Potable Water Storage Tank 10 Low Pressure Switch 33 Fresh Water Flush Pump 11 High Pressure Switch included with the Fresh Water Flush Assembly 12 Pre Filter Inlet Pressure Gauge 0 300 PSI 34 Fresh Water Flush Carbon Filter 13 Pre Filter 25 mµ included with the Fresh Water Flush Assembly 14 Pre Filter 5 mµ 35 Fresh Water Flush Check Valve 15 Inline Tee Pressure Pick Up included ...

Page 30: ... u u m L o w 5 1 2 9 1 6 2 8 2 3 2 7 2 6 2 1 7 I T EM S I N BO X ES D EN O T E O PT I O N A L EQ U I PM EN T 1 5 1 7 1 1 4 2 2 1 3 V ac u u m L o w Pr essu 9 7 9 2 p si k g cm g e 2 2 2 k Pa K g cm Ê x 9 7 9 b a r Ê K g cm Ê x k g cm p si k g cm k g cm p si b arÊ Kg cm Ê k Pa K g c m Ê 2 2 2 2 p si Pr essu ge H i gh 1 2 1 8 1 9 b a r Ê K g cm Ê x 2 k P a K g cm Ê x k g cm 97 9 2 p si 9 7 9 2 k g c...

Page 31: ...Sea Recovery Ultra Whisper Rev A COMPONENT LOCATIONS ULTRA WHISPER COMPACT 9 6 8 19 7 11 14 6 8 9 13 19 11 7 16 13 ULTRA WHISPER MODULAR Δ Section 1 Page 8 of 16 ...

Page 32: ...is important that the installer utilizes a forward facing scoop so that the system receives a positive flow of water as the boat is under way CAUTION A flat or flush inlet thru hull fitting will cause a vacuum as the boat is under way and this will cause loss of feed water flow and cavitation of the feed water pump resulting in continual System shut down due to low feed water flow and pressure The...

Page 33: ...ressure Switch is a Normally Closed Switch that Opens at 190 PSI to shut the system off The Low Pressure Switch is attached to the Compact Frame or the Modular Prefilter bracket 12 Pre Filter Inlet Pressure Gauge 0 300 PSI see illustration at item 9 is mounted on the System Control Panel and monitors the pressure from the Outlet of the Feed Pump 6 entering the Inlet of the Prefiltration 13 This Ga...

Page 34: ...ter developed by the ETD 17 19 High Pressure Hose Energy Transfer Device Outlet port P MVA Inlet transfers pressurized Feed Water from the ETD 17 to the inlet of the R O Membrane Element 20 20 R O Membrane Element Pressure Vessel The Membrane Element allows potable water molecules to pass through while rejecting the salt ions Only 9 12 of the Feed Water becomes Product Water The remainder concentr...

Page 35: ... Element 20 The U V sterilizer is recommended if the Product Water Storage Tank 32 is not otherwise treated by means such as chlorination 31 Potable Water Storage Tank Tube Connector is used to connect the Systems Potable Product Water output to the Potable Water Storage Tank 32 32 Potable Water Storage Tank may be any container suitable for storing Potable Water such as existing water storage tan...

Page 36: ...TRONIC SUBSYSTEM measures water quality controls the direction of Product Water flow Starts and Stops the System and contains the central electrical connection point of the System It also ensures only potable Product Water passes into the Product Water Storage Tank 39 Salinity Controller The controller monitors the salt content of the product water via the Salinity Probe 25 and signals the 3 Way P...

Page 37: ...ates continually during the Fresh Water Flushing operation When the Fresh Water Flush is in the stand by mode in between the flushing cycle that repeats automatically every seven days the lamp illuminates intermittently on and off blinks If this lamp is not illuminated when the System is not in operation the Fresh Water Flush cycle has been terminated Product Water Quality This lamp indicates the ...

Page 38: ... accompanied by a reduction in the water permeation rate When the R O Membrane Element is subjected to elevated pressures beyond 1000 PSI the Product Water Channel becomes squeezed which results in restriction and in turn product water recovery reduction E WATER TEMPERATURE EFFECT The product water flow through the membrane is significantly affected by the water temperature At any given pressure t...

Page 39: ...he Energy Transfer Device has a smaller volume than the Inlet Chamber The excess water from the Inlet Chamber that is not accepted by the smaller Return Chamber is recovered as Product Water through the R O Membrane Element 16 Operational Understanding In order to operate the Sea Recovery Ultra Whisper System one SHOULD first gain understanding of the System s design and theory In order to trouble...

Page 40: ...Sea Recovery Ultra Whisper Rev A Section 2 System Storage prior to Installation Pre Installation R O Membrane Care System Installation Section 2 Page 1 of 68 ...

Page 41: ...______________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ ___________________________________________________________________________________ _...

Page 42: ...cient in the above fields of expertise 3 UNCRATING a DO NOT DISCARD ANY PACKAGING UNTIL YOU HAVE FOUND AND IDENTIFIED ALL PARTS b Remove the Ultra Whisper system from the shipping carton c Some of the components are loose or separately packaged in the shipping container d Refer to the Illustrated Packing List pages to identify and confirm the contents of the Shipping Crate Ultra Whisper Compact re...

Page 43: ...nd pH Neutralizer 29 must be accessible for user changing D INSTALLATION CAUTIONS 1 Do not over tighten PVC fittings PVC fittings should only be hand tightened 2 If threaded tapered pipe fittings leak after installation remove the fitting clean the mating threads tightly apply 3 to 4 wraps of Teflon tape to the male threads and thread the parts back together Applied sparingly only to the male thre...

Page 44: ...stem was shipped without the R O Membrane Element installed within the Pressure Vessel F COMPONENTS SUPPLIED BY INSTALLER OR OWNER CAUTION All fittings valving and piping installed prior to within and after the Sea Recovery System must not contain iron they must be non ferrous material not containing iron Iron fittings or piping will cause rust fouling and failure of the R O Membrane Element 20 Th...

Page 45: ...ction for mating to the supplied 1 2 FNPT fitting The Brine Discharge Thru Hull Fitting should be installed above water level No valves should be installed in this line Damage to and failure of the system due to a closed valve will not be covered by the Sea Recovery Warranty 5 Connection of the Potable Water Storage Tank Tube Connector 31 to the boat s Potable Water Storage Tank 32 requires a 1 4 ...

Page 46: ...ed parts into the body and tighten nut finger tight 2 Refer to the illustration below Always allow slack in all tube and hose lines Never cause the tube or hose to immediately bend from the fitting Allow the line to enter or leave from the fitting in a straight manner for several inches to ensure proper connection to relieve stress to the fitting and tube or hose and to allow ease of detachment an...

Page 47: ...ose clamps rotated 180 degrees with the screw heads facing the same direction Remove any flash on the Hose Barb fittings using fine sandpaper 4 Ensure all High Pressure Hoses 19 21 have sufficient slack and are not pulled tight into a sharp or immediate bend Section 2 Page 8 of 68 ...

Page 48: ...product water flow Prior to installation please check to ensure that the three components are properly matched Refer to the following ETD 17 SIZE CODE LOCATION FEED PUMP 6 SIZE CODE LOCATION INLET OUTLET SUCTION VACUUM PRESSURE PICK UP TUBE FITTING FEED WATER PUMP FLOW RATE CODE 5 B xx BACK OF ETD HIGH PRESSURE PICK UP RECOVERY RATE CODE R O MEMBRANE ELEMENT 20 SIZE CODE AND PRESSURE VESSEL SIZE C...

Page 49: ... Recovery Membrane Vessel Model Production Elect Mtr Size Code GPH LPH Code Percentage Element Size Code GPD LPD Size Code UW 200 216 818 1 3 H P 10 100 379 B 22 9 A A UW 300 298 1128 1 3 H P 15 140 530 B 22 9 B B UW 400 403 1526 1 3 H P 15 140 530 B 25 12 C C UW 500 547 2071 1 2 H P 16 190 719 B 25 12 C C UW 600 619 2343 1 2 H P 17 215 814 B 25 12 C C 50 Hz powered Systems Ultra Ultra Feed Feed F...

Page 50: ...HIN THIS SECTION ULTRA WHISPER COMPACT SYSTEM PACKING LIST DIMENSIONS PLACEMENT MOUNTING INTERCONNECT PLUMBING REFER TO THIS SECTION PAGES 12 THROUGH AND INCLUDING 26 ULTRA WHISPER MODULAR SYSTEM PACKING LIST DIMENSIONS PLACEMENT MOUNTING INTERCONNECT PLUMBING REFER TO THIS SECTION PAGES 27 THROUGH AND INCLUDING 46 Section 2 Page 11 of 68 ...

Page 51: ...ecovery Ultra Whisper Rev A Section 2 Page 12 of 68 ULTRA WHISPER COMPACT STYLE SYSTEM PACKING LIST DIMENSIONS PLACEMENT MOUNTING INTERCONNECT PLUMBING REFER TO THIS SECTION PAGES 13 THROUGH AND INCLUDING 26 ...

Page 52: ...t they can be relocated during storage or cleaning operations Mount the Feed Pump close to the 1 Inlet Thru Hull Sea Cock Valve 2 and the Sea Strainer 3 3 Modular Only Mount the Pre filter Assembly page 9 6 7 11 and optional Plankton filter page 9 5 5 to a bulkhead using the supplied 1 4 x 1 Type A lag screws The Low Pressure Gauge 9 and the high pressure switch 14 are located on the Pre filter As...

Page 53: ...ergy Transfer Device 12 and the 3 Way Diversion Valve 20 to exit through the Hull Discharge Fitting 7 7 Modular Only Mount the Energy Transfer Device page 9 7 12 to a flat surface using the supplied 1 4 x 2 Type A screws and rubber mounts The Energy Transfer Device is mounted horizontally and in an accessible location to allow access for maintenance The inlet hoses must be accessible so that they ...

Page 54: ...eplacement 3 Mount the Fresh Water Flush Check Valve Assembly page 9 16 25 vertically in close proximity to the Feed Pump 4 and Fresh Water Flush Filter Canister 24 as shown below 4 If installed Mount the Charcoal Filter page 9 14 21 to a bulkhead using the supplied 10 x 1 Type A screws Mount the UV Sterilizer page 9 15 22 to a bulkhead directly after the Charcoal Filter 5 The UV should be mounted...

Page 55: ...Sea Recovery Ultra Whisper Rev A Section 2 Page 16 of 68 STEP 2 OPTIONAL COMPONENT MOUNTING CONTINUED 3 1 5 2 5 Ultra Whisper Modular Optional Component Mounting ...

Page 56: ...rough one of the large Strain Reliefs on the bottom of the controller enclosure pages 9 17 9 19 For AC Systems only the boat s 12 VDC power source is also inserted through a small Strain Relief indicated on the diagram below 5 Connect UV Sterilizer illustrated on page 9 15 22 using supplied purple cable Loosen the other small Strain Relief on the bottom of the Controller Enclosure and insert the P...

Page 57: ...n extra Strain Relief connection to 12 VDC power source Ultra Whisper Modular Electrical Connections Ultra Whisper Compact Electrical Connections 1 3 5 5 4 Electrical Connections on bottom of Controller AC Systems have an extra Strain Relief connection to 12 VDC power source 4 2 3 6 5 Electrical Connections on bottom of Controller ...

Page 58: ...be mounted to a flat surface with enough surrounding area to allow for maintenance The Feed Pump and Energy Transfer Device must be mounted horizontally The installer should check the length of the high pressure hose before securing the Energy Transfer Device and Membrane Vessel Assembly Figure 2 2 1 Illustration of the standard Modular Components required for installation FEED WATER INLET FEED W ...

Page 59: ...onnect the Feed Pump Outlet to the Inline Tee Assembly then to the Pre filter Inlet Connect the Accumulator Outlet to the other Inline Tee Assembly then to the Inlet of the ETD labeled E FEED WATER INLET BRINE WATER REJECT LINE INTERMEDIATE PRESSURE FEED WATER LINE FEED W ATER REJECT W ATER PRODUCT W ATER PRESSURE LINE H I G H P R E S S U R E B R I N E FEEDWATER 5 8 BRAIDED HOSE 5 8 HOSE 1 4 TUBE ...

Page 60: ... 4 BLACH TUBE 1 4 BLACK TUBE H I G H P R E S S U R E FEED W ATER REJECT LINE Figure 2 2 3 Illustration of the 5 8 braided hose connections to the Energy Transfer Device REJECT WATER 5 8 HOSE LINE Use the 5 8 braided hose to Connect the 1 2 hose barb on the ETD Outlet labeled S to the 1 2 hose barb on the Reject Water Assembly The Reject Water Assembly should be connected to the Thru Hull Discharge...

Page 61: ...nnections on a Modular System PREFILTER PRESSURE LINE PREFILTER PRESSURE LINE OUTLET INLET MEMBRANE OUTLET PRODUCT WATER LINE 3 WAY VALVE REJECT LINE OUT LET TO PRODUCT TANK FEED W ATER REJECT W ATER PRODUCT W ATER PRESSURE LINE LOW VACUUM INLET FEED PRESSURE LINE 5 8 BRAIDED HOSE 5 8 HOSE 1 4 TUBE 1 4 BLACH TUBE 1 4 BLACK TUBE THREE PLACES CONNENT PRESSURE LINE TO 1 4 TUBE FITTING LOW VACUUM PREF...

Page 62: ...System PREFILTER PRESSURE LINE PREFILTER PRESSURE LINE OUTLET INLET MEMBRANE OUTLET PRODUCT WATER LINE 3 WAY VALVE REJECT LINE OUT LET TO PRODUCT TANK FEED W ATER REJECT W ATER PRODUCT W ATER PRESSURE LINE LOW VACUUM INLET FEED PRESSURE LINE 5 8 BRAIDED HOSE 5 8 HOSE 1 4 TUBE 1 4 BLACH TUBE 1 4 BLACK TUBE THREE PLACES CONNENT PRESSURE LINE TO 1 4 TUBE FITTING LOW VACUUM PREFILTER INLET PRESSURE LI...

Page 63: ...E H I G H P R E S S U R E B R I N E FEEDWATER LOW VACUUM INLET FEED PRESSURE LINE 5 8 BRAIDED HOSE 5 8 HOSE 1 4 TUBE 1 4 BLACH TUBE 1 4 BLACK TUBE H I G H P R E S S U R E FEED W ATER THREE PLACES CONNENT PRESSURE LINE TO 1 4 TUBE FITTING REJECT LINE LOW VACUUM PREFILTER INLET PRESSURE LINE PREFILTER INLET PRESSURE LINE PRESSURE LINE HIGH PRESSURE SWITCH BEHIND PRESSURE GAUGE Figure 2 2 6 Use the f...

Page 64: ...of the controller enclosure Connect the Feed Pump motor power through the other large Strain Relief on the bottom of the controller enclosure to the assigned terminal blocks as indicated in Chapter 7 Connect high pressure switch cable to Printed Circuit Board The high pressure switch cable is inserted through the lower small Strain Relief on the side of the controller enclosure AC Systems only Con...

Page 65: ...talling the Inlet Hull Fitting the Sea Cock Valve and the Inlet Elbow assembly Install the Sea Strainer to a bulkhead The installer should know where the hose and tube lines are placed before securing this component in place The Feed Pump and the Compact Frame Assembly should be mounted to a flat surface with enough surrounding area to allow for maintenance The Compact Frame Assembly comes with ru...

Page 66: ... of the 5 8 braided hose connections on a Compact System FEED WATER 5 8 HOSE LINE Use the 5 8 braided hose to Connect the 1 2 hose barb on the 3 4 Inlet Elbow Assembly to the Sea Strainer Inlet Always use two 3 4 hose clamps when assembling the 5 8 braided hose Connect the Outlet of the Sea Strainer to the Feed Pump then to the Pre filter Inlet Tee on the Compact Frame Assembly REJECT WATER 5 8 HO...

Page 67: ...E 1 4 PRODUCT OUTLET Figure 2 2 10 Illustration of the 1 4 black tube connections PRESSURE LINE 1 4 BLACK TUBE Use the 1 4 black tube to connect the tube connection on the Feed Pump to the tube connection behind the Vacuum Gauge on the Compact Frame Assembly PRODUCT LINE 1 4 BLACK TUBE Use the 1 4 black tube to connect the tube connection on top of the Product Manifold to the tube connection on th...

Page 68: ...1 4 BLACH TUBE 1 4 BLACK TUBE CONNECT TO THRU HULL DISCHARGE FITTING CONNECT TO THRU HULL INLET FITTING CONNECT TO PREFILTER INLET BARB CONNECT TO ETD DISCHARGE HOSE BARB PRODUCT PRODUCT TANK 3 W AY VALVE CONNECT 5 8 HOSE TO ETD DISCHARGE HOSE BARB CONNECT 1 4 BLACK TUBE TO FITTING ON BACK OF VACUUM GAUGE 1 4 REJECT LINE 1 4 PRODUCT OUTLET Figure 2 2 11 Use the flow arrows on this figure and to ch...

Page 69: ...er 7 The main power cable is inserted through a large Strain Relief on the bottom of the controller enclosure Connect the Feed Pump motor power through the other large Strain Relief on the bottom of the controller enclosure to assigned terminal blocks as indicated in Chapter 7 AC Systems only Connect the boat s 12 VDC power source through the small Strain Relief under the controller enclosure and ...

Page 70: ... UW CHARCOAL FILTER ASSY SEA STRAINER SYSTEM VISUAL PACKING LIST THE ULTRA WHISPER COMPACT ALLATION KIT STRAINER AND STORAGE KIT FILTER ASSY ASSY ATER FLUSH FOR INST SEA FRAME ASSY CLEANING OWNERS MANUAL CHARCOAL FEED PUMP FRESH W FEED PUMP FRESH WATER FLUSH OWNER S MANUAL FRAME ASSEMBLY Section 2 Page 31 of 68 ...

Page 71: ...ns are identical for all compact style models except for the length of the R O Membrane Vessel as shown 14 5 8 371 mm 20 508 mm 29 3 8 747 mm 14 5 8 371 mm 12 1 8 309 mm 200 GPD 757 LPD 27 15 16 710 mm 300 GPD 1136 LPD 37 15 16 964 mm 400 600 GPD 1546 2271 LPD 47 15 16 1192 mm Section 2 Page 32 of 68 ...

Page 72: ...mm 7 1 4 184mm 18 15 16 465mm 9 1 4 235mm 4 9 16 115mm 3 78mm 5 1 2 140mm 6 3 8 161mm 8 3 8 213mm 7 1 4 185mm 5 1 8 130mm 3 76mm 1 1 2 38mm 3 4 19mm 3 5 16 84mm 12 5 16 313mm 6 1 8 155mm 2 9 16 65mm 5 3 16 132mm 4 5 16 109mm 3 5 15 84mm 1 25mm 5 8 16mm SEA STRAINER FEED WATER PUMP PLANKTON FILTER OPTIONAL Section 2 Page 33 of 68 ...

Page 73: ...er Filter A B 3 1 4 83mm 2 3 4 70mm 2 3 8 60mm 27 32 21mm 3 11 16 93mm 4 3 4 121mm 13 3 8 339mm 5 13 16 148mm 3 1 16 78mm 4 3 16 106mm REAR VIEW TOP VIEW FRONT VIEW LEFT END VIEW RIGHT END VIEW 2 11 16 68mm 4 102mm 1 3 4 45mm 1 1 4 32mm 13 7 8 352mm 6 3 16 157mm FRONT SIDE TOP ULTRA VIOLET STERILIZER CHARCOAL FILTER and pH NEUTRALIZER FILTER Section 2 Page 34 of 68 ...

Page 74: ...per Compact System EXTERNAL Fresh Water Flush 15 3 8 390mm 18 13 16 478mm 6 9 16 167mm 4 13 16 122mm 2 3 4 70mm 3 76mm 5 3 16 132mm 7 13 16 199mm 1 5 8 42mm 2 11 16 67mm TOP VIEW FRONT VIEW REAR VIEW LEFT SIDE RIGHT SIDE FRESH WATER FLUSH Section 2 Page 35 of 68 ...

Page 75: ...tch included with the Fresh Water Flush Assembly 12 Pre Filter Inlet Pressure Gauge 0 300 PSI 35 Fresh Water Flush Check Valve 13 Pre Filter 25 mµ included with the Fresh Water Flush Assembly 14 Pre Filter 5 mµ 36 Inlet Rinse Clean Valve 15 Inline Tee Pressure Pick Up 37 Discharge Rinse Clean Valve 16 Pre Filter Outlet Pressure Gauge 0 300 PSI 38 Rinse Clean Solution Container 17 Energy Transfer D...

Page 76: ...t Sterilizer 31 Potable Water Storage Tank Tube Connector 32 Potable Water Storage Tank 33 Fresh Water Flush Pump included with the Fresh Water Flush Assembly 34 Fresh Water Flush Carbon Filter included with the Fresh Water Flush Assembly 35 Fresh Water Flush Check Valve included with the Fresh Water Flush Assembly 36 Inlet Rinse Clean Valve 37 Discharge Rinse Clean Valve 38 Rinse Clean Solution C...

Page 77: ...rfaces is the responsibility and liability of the installer and is not covered by the Sea Recovery warranty ATTACHMENT All individual components are supplied with common mounting hardware Some installations may require different hardware than what has been supplied SUPPLIED HOSE AND TUBE LENGTHS When planning out the location and mounting of the System and related components give consideration to ...

Page 78: ...nd in an accessible location to allow access for maintenance CAUTION Do not mount the pump head vertically above the motor as motor damage will occur if the pump or it s fittings should develop a leak Eventually from use the pump seal will wear and leak requiring replacement Water damage to the motor if mounted improperly is the responsibility and liability of the installer and not covered by Sea ...

Page 79: ... 10 cm below the bowl for filter element removal CAUTION Product water may spill during filter element replacing Therefore Do Not mount the charcoal filter above any electrical or electronic component 13 The pH Neutralizing Filter 29 is mounted in an accessible location to a vertical bulkhead after the Charcoal Filter 28 and prior to the U V Sterilizer 30 CAUTION Product water may spill during fil...

Page 80: ...face with appropriate cut out for flush mounting to the flat surface Mount the Remote Controller in a protected area away from water spray Refer to dimensional drawings in this Section 2 17 The Soft Start 41 is mounted in close proximity to the System Salinity Controller Section 2 Page 41 of 68 ...

Page 81: ...g cm 979 2 psi 97 9 2 Vacuum Low Pressu ge P R E S ETD 17 LOCATED INSIDE SYSTEM FRAME S ULTRA WHISPER COMPACT STYLE HOSE AND TUBE CONNECTION WITH NO OPTIONS ILLUSTRATED PORT P PRODUCT WATER INLET FROM R O MEMBRANE 20 PRE ATTACHED INSIDE SYSTEM PRODUCT WATER MANIFOLD 24 INSIDE FRAME INSTALLER MUST ATTACH POTABLE AND UN POTABLE TUBES FROM PORT S OF ETD TO BRINE DISCHARGE TEE 22 INSTALLER MUST ATTACH...

Page 82: ...YSTEM REAR FRONT RIGHT SIDE OF SYSTEM REAR FRONT PRODUCT WATER MANIFOLD 24 INSIDE FRAME INSTALLER MUST ATTACH POTABLE AND UN POTABLE TUBES barÊ Kg cm Ê x 2 kPa Kg cm Ê x kg cm 979 2 psi 97 9 2 Vacuum Low Pressu ge P R E S ETD 17 LOCATED INSIDE SYSTEM FRAME FROM PORT S OF ETD TO CLEAN RINSE VALVE 37 COMMON PORT INSTALLER MUST ATTACH S ULTRA WHISPER COMPACT STYLE HOSE AND TUBE CONNECTION WITH ALL OP...

Page 83: ... line with the supplied 20 feet 6 meters of 3 8 9 5 mm O D Brine Discharge Tubing Step from Outlet of to Inlet of 1 ETD Port S 17 Discharge Rinse Clean Valve 37 located inside the system frame center port 2 Discharge Rinse Clean Valve 37 Rinse Clean bucket or container 38 left or right port 3 Discharge Rinse Clean Valve 37 Brine Discharge Connector 22 left or right port 3 Connect Product Water lin...

Page 84: ...overy Ultra Whisper v3 0 June 2008 ULTRA WHISPER MODULAR SYSTEM PACKING LIST DIMENSIONS PLACEMENT MOUNTING INTERCONNECT PLUMBING REFER TO THIS SECTION PAGES 28 THROUGH AND INCLUDING 46 Section 2 Page 45 of 68 ...

Page 85: ...ED PUMP FRESH WATER FLUSH OWNER S MANUAL FRONT PANELASSEMBLY SYSTEM VISUAL PACKING LIST FOR THE ULTRA WHISPER MODULAR FRONT PANEL ASSY MEMBRANE VESSEL ASSY ETD ASSY PREFILTER ASSY HOSE HP 2 EACH SEA STRAINER ASSY CLEANING AND STORAGE KIT OWNERS MANUAL INSTALLATION KIT CHARCOAL FILTER ASSY FEED PUMP ASSY FRESH WATER FLUSH HIGH PRESSURE HOSES ENERTY TRANSFER DEVICE ETD DUAL PREFILTRATION Section 2 P...

Page 86: ...TON FILTER 9 1 4 235mm 7 1 4 184mm 18 15 16 465mm 9 1 4 235mm 4 9 16 115mm 3 78mm 5 1 2 140mm 6 3 8 161mm 8 3 8 213mm 7 1 4 185mm 5 1 8 130mm 3 76mm 1 1 2 38mm 3 4 19mm 3 5 16 84mm 12 5 16 313mm 6 1 8 155mm 2 9 16 65mm 5 3 16 132mm 4 5 16 109mm 3 5 15 84mm 1 25mm 5 8 16mm SEA STRAINER FEED WATER PUMP PLANKTON FILTER OPTIONAL Section 2 Page 47 of 68 ...

Page 87: ... Continued DUAL PREFILTER 13 14 DUAL PREFILTRATION 15 1 8 384mm 8 5 8 219mm 5 8 16mm 3 76mm 4 1 16 103mm 9 7 8 251mm 16 3 16 411mm 7 3 16 183mm 12 1 2 317mm 2 1 2 64mm REAR VIEW LEFT END VIEW FRONT VIEW RIGHT END VIEW ENERGY TRANSFER DEVICE 17 18 3 4 476mm 6 3 4 172mm Section 2 Page 48 of 68 ...

Page 88: ...E PRESSURE VESSEL ASSEMBLY 20 200 GPD 757 LPD 27 15 16 710mm 300 GPD 1136 LPD 37 15 16 964mm 400 500 600 GPD 1514 1893 2271 LPD 47 15 16 1218mm 3 1 2 89mm R 2 1 2 62mm 2 51mm 2 1 4 57mm 3 78mm 1 1 4 32mm 2 1 2 64mm 2 3 8 60mm 6 3 8 162mm 7 7 8 200mm TOP VIEW FRONT VIEW REAR VIEW RIGHT END VIEW Section 2 Page 49 of 68 ...

Page 89: ... POST FILTER 29 A B 3 1 4 83mm 2 3 4 70mm 2 3 8 60mm 27 32 21mm 3 11 16 93mm 4 3 4 121mm 13 3 8 339mm 5 13 16 148mm 3 1 16 78mm 4 3 16 106mm REAR VIEW TOP VIEW FRONT VIEW LEFT END VIEW RIGHT END VIEW 2 11 16 68mm 4 102mm 1 3 4 45mm 1 1 4 32mm 13 7 8 352mm 6 3 16 157mm FRONT SIDE TOP ULTRA VIOLET STERILIZER CHARCOAL FILTER and pH NEUTRALIZER FILTER Section 2 Page 50 of 68 ...

Page 90: ...r v3 0 June 2008 Dimensions of the Ultra Whisper Modular System Components Continued CONTROL PANEL 6 1 4 157mm 16 1 4 413mm 11 3 8 289mm 9 7 8 251mm 3 4 19mm 5 8 17mm 15 5 8 398mm 17 431mm CONTROL PANEL Section 2 Page 51 of 68 ...

Page 91: ...ar System Components Continued FRESH WATER FLUSH 33 35 15 3 8 390mm 18 13 16 478mm 6 9 16 167mm 4 13 16 122mm 2 3 4 70mm 3 76mm 5 3 16 132mm 7 13 16 199mm 1 5 8 42mm 2 11 16 67mm TOP VIEW FRONT VIEW REAR VIEW LEFT SIDE RIGHT SIDE FRESH WATER FLUSH Section 2 Page 52 of 68 ...

Page 92: ... Switch included with the Fresh Water Flush Assembly 12 Pre Filter Inlet Pressure Gauge 0 300 PSI 35 Fresh Water Flush Check Valve 13 Pre Filter 25 mµ included with the Fresh Water Flush Assembly 14 Pre Filter 5 mµ 36 Inlet Rinse Clean Valve 15 Inline Tee Pressure Pick Up 37 Discharge Rinse Clean Valve 16 Pre Filter Outlet Pressure Gauge 0 300 PSI 38 Rinse Clean Solution Container 17 Energy Transf...

Page 93: ...erilizer 31 Potable Water Storage Tank Tube Connector 32 Potable Water Storage Tank 33 Fresh Water Flush Pump included with the Fresh Water Flush Assembly 34 Fresh Water Flush Carbon Filter included with the Fresh Water Flush Assembly 35 Fresh Water Flush Check Valve included with the Fresh Water Flush Assembly 36 Inlet Rinse Clean Valve 37 Discharge Rinse Clean Valve 38 Rinse Clean Solution Conta...

Page 94: ...he next CAUTION Mounting surfaces must be flat in order to avoid warping of brackets and frames Use appropriate shims on uneven surfaces to ensure that mounting of the system components does not cause bending or warping and subsequent leaking or breakage Damage to any system component due to attachment to uneven surfaces is the responsibility and liability of the installer and is not covered by th...

Page 95: ...mounted in an accessible location below water level between the Inlet Sea Cock Valve 2 and Feed Pump 6 Allow at least 4 inches 10 cm of clearance below the bowl to access the mesh screen for cleaning or replacement 5 The Inlet Rinse Clean Valve 36 is mounted in an accessible location below water level between the Sea Strainer 4 Outlet and the Fresh Water Flush Check Valve 35 Inlet if used otherwis...

Page 96: ... CAUTION Feed water may spill during filter element replacing Therefore Do Not mount the prefilter above any electrical or electronic component 10 The Inline Tee Pressure Pick Up 8 will be connected in line between the Feed Pump 6 Outlet or Plankton Filter 7 Outlet and the 25 micron Prefilter 13 Inlet Allow sufficient space when mounting these components 11 The Pre filters 13 14 are mounted in an ...

Page 97: ...surface If the assembly is mounted vertically ensure that the inlet is at the bottom and the outlet is at the top This ensures that any air present in the vessel will be displaced during operation Attachment of the R O Membrane Vessel 20 to the Energy Transfer Device 17 is done using the two supplied 6 foot long High Pressure Hoses 19 21 Ensure that the two high pressure hoses will easily connect ...

Page 98: ...tom and the outlet on top Horizontal mounting is acceptable with outlet port on top pointed up to displace air Do Not mount the U V Sterilizer with the electrical fitting on the bottom Refer to Page 66 of this section for installation details 15 The Discharge Rinse Clean Valve 37 is mounted in an accessible location between the System Brine Discharge Outlet located at the System Control Panel and ...

Page 99: ... 21 22 23 28 33 34 35 32 38 Water Level 31 barÊ Kg cm Ê x 2 kPa Kg cm Ê x kg cm 979 2 psi 97 9 2 kg cm Vacuum Low psi Pressu 2 ge 18 5 MICRON PREFILTER 25 MICRON PREFILTER FEED PUMP INLET VACUUM PRESSURE 5 9 10 11 PREFILTER BRACKET TOP VIEW 8 15 REAR VIEW OF CONTROL PANEL 16 12 24 25 26 27 F 1 CONNECTING PLUMBING HOSES TUBING FOR THE ULTRA WHISPER COMPACT SYSTEM WITH NO OPTIONS ILLUSTRATED Section...

Page 100: ... Sterilizer 1 2 3 4 6 5 7 13 14 17 19 20 21 22 23 26 27 28 33 34 35 36 37 30 38 Water Level 29 barÊ Kg cm Ê x 2 kPa Kg cm Ê x kg cm 979 2 psi 97 9 2 kg cm Vacuum Low psi Pressu 2 ge 18 5 MICRON PREFILTER 25 MICRON PREFILTER FEED PUMP INLET VACUUM PRESSURE PLANKTON FILTER 5 9 10 11 PREFILTER BRACKET TOP VIEW 8 15 REAR VIEW OF CONTROL PANEL 16 12 24 25 26 27 F 2 CONNECTING PLUMBING HOSES TUBING FOR ...

Page 101: ...17 port E Feed Water Inlet refer to illustration on page 46 11 Unpressurized Potable Water Tank line 32 Fresh Water Flush Pressure Pump 33 12 Fresh Water Flush Carbon Filter 34 Fresh Water Flush Check Valve 35 2 Connect Brine Discharge line with the supplied 20 feet 6 meters of 3 8 9 5 mm O D Brine Discharge Tubing Step from Outlet of to Inlet of 1 ETD 17 Port S Brine Discharge Outlet Discharge 3 ...

Page 102: ...ressure Gauge 5 located at the Prefilter 13 14 bracket pressure gauge 30 0 60 2 Inline Pressure Pick Up Tee 8 Pressure Switch Manifold 9 located at the Prefilter 13 14 bracket 3 Pressure Switch Manifold 9 Prefilter Inlet Pressure Gauge 12 located at the Control Panel top pressure gauge 0 300 PSI 4 Inline Pressure Pick Up Tee 15 Prefilter Outlet Pressure Gauge 16 located at the Control Panel bottom...

Page 103: ...utlet To Control Panel Product Water Flow Meter Inlet Bottom Pressurized Pressurized Brine Water Feed Water Outlet Feed Water Flow Inlet High Pressure Hose High Pressure Hose From R O Membrane Vessel from ETD Port P Assembly Outlet To R O Membrane Vessel To ETD Return Port R Assembly Inlet ENERGY TRANSFER DEVICE ETD 17 CONNECTIONS High Pressure Hose From ETD Port P High Pressure Hose To R O Membra...

Page 104: ...lled connect to Potable Water Tank Fill Connection 31 3 way Product Water Diversion Valve 26 Electrical Connection 3 way Product Water Diversion Valve 26 Manual Bypass Product Water Inlet 1 4 Tube Fitting From R O Membrane Vessel Assembly 20 Product Water Port Outlet Un potable Product Water Bad Water High Salinity 3 8 Tube Fitting Connect to Brine Discharge Thru Hull Tee 22 Salinity Probe 25 H El...

Page 105: ...onnection points must be leak free before the UV unit can be installed NOTE The UV unit may be installed horizontally or vertically For vertical installation make sure the inlet port is positioned at the bottom Installation Procedure NOTE Do not assemble or install damaged parts Quartz sleeve and UV lamp are fragile and must be handled with care Install Fittings Perform this procedure to prepare t...

Page 106: ...ush cylinder for 1 minute 4 Remove temporary pipe and insert the return pipe into the cylinder port and label the port Outlet 5 Slowly pressurize the UV unit by filling the cylinder with water while checking for leaks 6 If leaks are found on the compression nuts depressurize the unit and slightly tighten the leaking compression nut 7 Retest until a leak free installation is verified 8 Once UV unit...

Page 107: ...er to the UV unit before servicing c Do not allow the inlet water temperature to drop below 35ºF 2ºC d Do not allow the flow rate to exceed 2 GPM e Do not cycle the UV unit more than 3 ON OFF cycles in a 24 hour period f Ensure all plumbing connections are tightly sealed before applying pressure g Before connecting the return tube flush the unit to rinse out any debris left from the installation p...

Page 108: ...Sea Recovery Ultra Whisper Rev A Section 3 New System First Time Start Up Commissioning Section 3 Page 1 of 12 ...

Page 109: ...____ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ _______________________________________________________________________________________________...

Page 110: ...r every day use starting procedures refer to Chapter 4 Operation Failure to follow these instructions exactly leads to system failure and causes damage to the components Read this section and other appropriate sections of the manual in order to gain familiarity with the requirements of the system and functions of each component Section 3 Page 3 of 12 ...

Page 111: ... Filter 11 High Pressure Switch included with the Fresh Water Flush Assembly 12 Pre Filter Inlet Pressure Gauge 0 300 PSI 35 Fresh Water Flush Check Valve 13 Pre Filter 25 mµ included with the Fresh Water Flush Assembly 14 Pre Filter 5 mµ 36 Inlet Rinse Clean Valve 15 Inline Tee Pressure Pick Up 37 Discharge Rinse Clean Valve 16 Pre Filter Outlet Pressure Gauge 0 300 PSI 38 Rinse Clean Solution Co...

Page 112: ...ralizer Filter 30 Ultra Violet Sterilizer 31 Potable Water Storage Tank Tube Connector 32 Potable Water Storage Tank 33 Fresh Water Flush Pump included with the Fresh Water Flush Assembly 34 Fresh Water Flush Carbon Filter included with the Fresh Water Flush Assembly 35 Fresh Water Flush Check Valve included with the Fresh Water Flush Assembly 36 Inlet Rinse Clean Valve 37 Discharge Rinse Clean Va...

Page 113: ...attached to the R O Membrane Vessel Assembly 20 Find this Serial Number tag adhered to the R O Membrane Vessel Assembly 20 to ensure that the R O Membrane Element has been installed If the R O Membrane Element Serial Number tag is missing or does not contain a serial number and date then immediately contact the company that sold the system to you or Sea Recovery Provide Sea Recovery with the Syste...

Page 114: ...Start switch and then immediately after the Feed Water Pump starts press the Stop switch Ensure that the Feed Water Pump Electric Motor turned in the proper rotation as per the illustration above If the motor turned in the wrong direction refer to the wiring diagrams in Section 8 to correct To change rotation in DC systems reverse polarity to the electric motor by interchanging the positive and ne...

Page 115: ...rmalities immediately after starting the Ultra Whisper System pressure will automatically increase to normal operating range The ETD 17 will increase pressure to a point at which the System produces the specified amount of Product Water The table below lists approximate expected pressures that a new system should develop when operating in typical sea water of 35 000 PPM TDS at 77 F 25 C PRODUCTION...

Page 116: ...d fouled the System Operating Pressure Automatically decreases or increases accordingly to over come the R O Membrane Element condition Operating Amperage and Operating Pressure Will Increase if the Feed Water Temperature is Lower than 77º Fahrenheit 25º Celsius the Feed Water Salinity is Greater than 35 000 PPM TDS 3 5 Total Dissolved Solids the R O Membrane Element becomes fouled the R O Membran...

Page 117: ... next two weeks no action is necessary However if the System will be exposed to freezing temperatures refer to Section 5 of this Manual for Winterizing procedures Freezing temperatures will cause extensive damage if the System is not properly protected b If the System will not be operated within the next two weeks perform a fresh water flush If the Sea Recovery Automatic Fresh Water Flush 33 35 is...

Page 118: ...upt power If the Fresh Water Flush is not installed or is not activated Turn off the electrical power source circuit breaker to the system This eliminates the chance of inadvertently starting the system If the power source has been turned off the Fresh Water Flush will not cycle every seven days Refer to Section 5 for proper Storage procedures Section 5 describes the proper storage of the system f...

Page 119: ..._______________________________________________ Country postal code __________________________________________________________________________ Telephone number __________________________________________________________________________ Name of Installer __________________________________________________________________________ System Power ________ Volts AC ________ Hz or ________ Volts DC Feed Wat...

Page 120: ...Sea Recovery Ultra Whisper Rev A Section 4 Daily Operation Instructions Section 4 Page 1 of 12 ...

Page 121: ...____ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ _______________________________________________________________________________________________...

Page 122: ... Filter 11 High Pressure Switch included with the Fresh Water Flush Assembly 12 Pre Filter Inlet Pressure Gauge 0 300 PSI 35 Fresh Water Flush Check Valve 13 Pre Filter 25 mµ included with the Fresh Water Flush Assembly 14 Pre Filter 5 mµ 36 Inlet Rinse Clean Valve 15 Inline Tee Pressure Pick Up 37 Discharge Rinse Clean Valve 16 Pre Filter Outlet Pressure Gauge 0 300 PSI 38 Rinse Clean Solution Co...

Page 123: ...izer Filter 30 Ultra Violet Sterilizer 31 Potable Water Storage Tank Tube Connector 32 Potable Water Storage Tank 33 Fresh Water Flush Pump included with the Fresh Water Flush Assembly 34 Fresh Water Flush Carbon Filter included with the Fresh Water Flush Assembly 35 Fresh Water Flush Check Valve included with the Fresh Water Flush Assembly 36 Inlet Rinse Clean Valve 37 Discharge Rinse Clean Valve...

Page 124: ...ult Look at the Touch Pad to confirm whether a fault has occurred If the High Low Pressure Fault Lamp is illuminated ensure that the System Feed Line is primed and that there is no air in the Feed Water Line Press the Fault Reset button on the touchpad and restart the system If the System fails to Start or fails to remain in operation refer to Section 6 Troubleshooting 6 With no abnormalities imme...

Page 125: ... Hz norm the less the amount of Feed Water and resulting decrease in Product Water Inversely the higher the Hz from the 50 or 60 Hz norm the greater the amount of Feed Water and resulting increase in Product Water As for Direct Current powered Systems the lower the voltage from the 12 or 24 VDC norm the less the amount of Feed Water and resulting decrease in Product Water Inversely the higher the ...

Page 126: ...ng requirements of the wear parts and tight tolerance it is not practical to repair in the field SYSTEM PRESSURES Seawater 35 000 PPM 77 F 25º C Refer to Conversion Charts Cross Reference Information in Section 8 of this manual Feed Water Pump Nominal Operating Pressure Nominal Discharge Pressure Developed by ETD into ETD at R O Membrane Element Model PSI BAR Kg cm2 kPa PSI BAR Kg cm2 kPa Ultra Wh...

Page 127: ...amp will Illuminate intermittently blinking for 90 minutes This time delay is to allow the ETD to dissipate its pressure After the 90 minute wait period the Fresh Water Flush Automatic cycle will begin as indicated by a steady non blinking illumination of the Fresh water Flush Lamp The Fresh Water Flush Pump is equipped with a pressure switch that will cycle the pump on and off If the pump s outle...

Page 128: ..._____________________ Country postal code __________________________________________________________________________ Telephone number __________________________________________________________________________ Name of Installer __________________________________________________________________________ System Power ________ Volts AC ________ Hz or ________ Volts DC Feed Water Temperature ________ Fa...

Page 129: ...____ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ _______________________________________________________________________________________________...

Page 130: ..._____________________ Country postal code __________________________________________________________________________ Telephone number __________________________________________________________________________ Name of Installer __________________________________________________________________________ System Power ________ Volts AC ________ Hz or ________ Volts DC Feed Water Temperature ________ Fa...

Page 131: ...____________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ _______________________________________________________________________...

Page 132: ...Sea Recovery Ultra Whisper Rev A Section 5 System Storage R O Membrane Element Cleaning section 5 page 1 of 16 ...

Page 133: ...______________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ _____________________...

Page 134: ... not all production may be restored after cleaning 4 CHEMICAL FOULING Never expose the R O Membrane Element to chemicals other than those supplied by Sea Recovery Use caution when operating the System in harbors that may be polluted with chemicals oil or fuel Chemical attack to the R O Membrane Element may damage the element beyond repair 5 STORAGE Simply operating the system does not protect the ...

Page 135: ...79 2 psi 97 9 2 kg cm Vacuum Low psi Pressu 2 ge 18 Vacuum Low Pressu 97 9 2 psi kg cm ge 2 2 2 kPa Kg cm Ê x 979 barÊ Kg cm Ê x kg cm psi 9 11 12 22 8 15 10 24 ILLUSTRATED BELOW WITH ALL OPTIONAL ACCESSORIES barÊ Kg cm Ê x 2 kPa Kg cm Ê x kg cm 979 2 psi 97 9 2 kg cm Vacuum Low psi Pressu 2 ge Sea Recovery Ultra Whisper Series Reverse Osmosis Desalination System General Piping and Interconnect Di...

Page 136: ...x kg cm 979 2 psi 97 9 2 kg cm Vacuum Low psi Pressu 2 ge 18 Vacuum Low Pressu 97 9 2 psi kg cm ge 2 2 2 kPa Kg cm Ê x 979 barÊ Kg cm Ê x kg cm psi 10 11 12 22 8 15 DISCONNECT HOSE FROM SEA STRAINER AND PLACE INTO CLEANING CONTAINER 36 9 24 ILLUSTRATED BELOW WITH ALL OPTIONAL ACCESSORIES barÊ Kg cm Ê x 2 kPa Kg cm Ê x kg cm 979 2 psi 97 9 2 kg cm Vacuum Low psi Pressu 2 ge Sea Recovery Ultra Whisp...

Page 137: ...kPa Kg cm Ê x kg cm 979 2 psi 97 9 2 kg cm Vacuum Low psi Pressu 2 ge 18 Vacuum Low Pressu 97 9 2 psi kg cm ge 2 2 2 kPa Kg cm Ê x 979 barÊ Kg cm Ê x kg cm psi 9 11 12 22 8 15 Disconnect hose and place into Cleaning Container PRESSURE RELIEF KIT 10 24 barÊ Kg cm Ê x 2 kPa Kg cm Ê x kg cm 979 2 psi 97 9 2 kg cm Vacuum Low psi Pressu 2 ge Sea Recovery Ultra Whisper Series Reverse Osmosis Desalinatio...

Page 138: ... Low Pressu 97 9 2 psi kg cm ge 2 2 2 kPa Kg cm Ê x 979 barÊ Kg cm Ê x kg cm psi 10 11 12 22 8 15 Disconnect hose and place into Cleaning Container Disconnect hose and place into Cleaning Container PRESSURE RELIEF KIT 9 24 barÊ Kg cm Ê x 2 kPa Kg cm Ê x kg cm 979 2 psi 97 9 2 kg cm Vacuum Low psi Pressu 2 ge Sea Recovery Ultra Whisper Series Reverse Osmosis Desalination System General Piping and I...

Page 139: ...cess a Connect the Brine Discharge Line from the System to the Thru Hull over board discharge fitting 22 this is the normal connection for normal operation Or If the System is equipped with an Optional Discharge Rinse Clean Outlet Valve 37 position this valve to discharge through the Brine Discharge Connector 22 this is the normal connection for normal operation C ONCE THROUGH DE PRESSURIZED RINSE...

Page 140: ...harge end or from the ETD 17 Return Port R which ever is easier to access b Connect the Product Relief Tube Kit to the loose end of the High Pressure Hose 21 and to the exposed fitting on the R O Membrane Vessel Assembly 20 Outlet or the ETD 17 Return Port R fitting which ever fitting the High Pressure Hose 21 was disconnected from c Route the 1 4 inch O D Tube from the Pressure Relief Tube Kit in...

Page 141: ...14 with new 25 and 5 micron Sea Recovery Pre filtration Elements 5 Fill the Rinse Clean Solution Container 38 or a 5 gallon container with clean fresh water 6 Press the Start switch The fresh water rinses the system and discharges out through the Thru Hull Discharge Fitting 22 7 Just prior to depleting the rinse water from the Rinse Clean Solution Container 38 stop the system by pressing the Stop ...

Page 142: ...onto the Charcoal Filter c Remove the pH Neutralizer Filter bowl from the pH Neutralizer Filter 29 and drain the Product Water from it Replace the pH Neutralizer Bowl back onto the pH Neutralizer Filter d Disconnect the Top and Bottom tube fittings from the Ultra Violet Sterilizer 30 and drain the Product Water from the U V Sterilizer chamber Reconnect the Top and Bottom tube fittings back onto th...

Page 143: ... and also to abort the Fresh Water Flush Cycle 9 Once again fill the Rinse Clean Solution Container 38 with non chlorinated product water 11 Add ONLY 4 ounces 1 6 th of the container of SRC SC Storage Chemical to the water in the Rinse Clean Solution Container 38 12 Mix and thoroughly dissolve the solution in the Rinse Clean Solution Container 38 13 If the system will be exposed to freezing temper...

Page 144: ...lush Charcoal Filter 34 bowl drain and clean the inside of the bowl Replace the Fresh Water Flush Charcoal Filter element with a new Sea Recovery Fresh Water Flush Charcoal Filter Element and replace the bowl with new element back onto the housing The System may now be left unattended for up to 3 to 6 months With ideal conditions including a relatively new R O Membrane Element a clean system prior...

Page 145: ...brane Element 5 5 1 R O MEMBRANE ELEMENT CLEANING WATER AND CHEMICAL REQUIREMENTS 1 The Sea Recovery cleaning compounds are designed to clean in a closed loop configuration moderate fouling from the R O membrane element If the R O Membrane Element is excessively fouled and in field cleaning is not successful the R O Membrane Element may be returned to Sea Recovery or to one of Sea Recovery s many ...

Page 146: ... water in the Rinse Clean Solution Container 38 one container plastic bottle 1 5 lbs of Sea Recovery Membrane Element Cleaning Compound SRC MCC 1 SRC MCC 2 or SRC MCC 3 only one chemical as appropriate for the type of cleaning desired DO NOT ADD ANY OTHER CHEMICAL DO NOT MIX MORE THAN ONE CHEMICAL TO THE WATER 11 Mix and thoroughly dissolve the solution in the Rinse Clean Solution Container 38 12 ...

Page 147: ...g the rinse water from the Rinse Clean Solution Container 38 stop the system by pressing the stop switch once to initiate the Automated Fresh Water Flush cycle every 7 days Press the Stop switch twice to abort the Automated Fresh Water Flush cycle 24 Reconfigure the System for normal operation a Reconnect the Sea Strainer 4 outlet line or reposition the Inlet Rinse Clean Valve 36 to normal operati...

Page 148: ...Sea Recovery Ultra Whisper Rev A Section 6 Troubleshooting of Abnormalities section 6 page 1 of 38 ...

Page 149: ..._______________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ____________________________________________...

Page 150: ...uses one by one until the correct cause is found Then the appropriate remedy is performed Diagnosing and correcting the various occurrences in this manner makes troubleshooting easier and less time consuming The operator or technician may see the problem from one or more different symptoms For example the operator may see that a pressure gauge reading is different from normal where as another oper...

Page 151: ...sper Rev A TROUBLE SHOOTING BY PRESSURE GAUGE READINGS Vacuum Pressure 30 0 60 Low Pressure 0 300 PSI High Pressure 0 1500 PSI System Shuts Off due to Low Pressure System Shuts off due to High Pressure section 6 page 4 of 38 ...

Page 152: ...t the Feed Pump 6 is performing normally and that there is no blockage prior to it or after it 16 Prefilter Outlet Pressure Gauge is reading 90 to 150 PSI depending on specific model refer to New System Readings in the Commissioning Section of this Manual This indicates that the Prefilter Elements are clean with only a 10 PSI drop in pressure across the Prefilters 18 High Pressure R O Membrane Out...

Page 153: ...n after a few minutes of starting re start the system and observe the Pressure Gauges during this time interval to determine if clogged Prefilter Elements are the reason for shut down Another cause may be a plastic bag or other debris attached to the thru hull inlet fitting that after several minutes of operation finds it s way over the Inlet Thru Hull Fitting then drops away when the system shuts...

Page 154: ...ich indicates there is a blockage at or prior to the Inlet of the Feed Pump 6 Correct the condition as described below The System will shut down when the blockage in the suction line causes the Prefilter Inlet Pressure Gauge 12 to drop below 40 PSI 50 100 150 200 250 300 0 PSI PSI 1400 1200 1000 800 600 400 200 0 PSI 0 300 250 200 150 100 50 IN HG PSI 70 60 50 40 30 20 10 30 0 5 FEED PUMP INLET CO...

Page 155: ...been cavitated or worn from abrasive particles in the feed water the pump will lose its ability to maintain pressure and flow Refer to Feed Water Pump troubleshooting later in this section 50 100 150 200 250 300 0 PSI PSI 1400 1200 1000 800 600 400 200 0 PSI 0 300 250 200 150 100 50 5 FEED PUMP INLET COMPOUND VACUUM PRESSURE 30 0 60 PSI 12 PREFILTER INLET PRESSURE GAUGE 0 300 PSI 16 PREFILTER OUTL...

Page 156: ...PUMP INLET COMPOUND VACUUM PRESSURE 30 0 60 PSI 12 PREFILTER INLET PRESSURE GAUGE 0 300 PSI 16 PREFILTER OUTLET ETD INLET PRESSURE GAUGE 0 300 PSI 18 OPERATING PRESSURE DEVELOPED BY THE ETD 0 1500 PSI 1 Clean the Plankton Filter Element 7 2 Replace the 25 and 5 micron Prefilter Elements 13 14 with new Sea Recovery Prefilter Elements WARNING Do not use third party prefilter elements use only Sea Re...

Page 157: ...is capable of and will pull a vacuum to purge the air and prime itself if the outlet of the feed pump 6 is not blocked However the ETD 17 does cause resistance which acts as a blockage at the outlet of the feed pump With air inside the feed pump it can not purge itself easily due to the restriction at its outlet which is caused by the ETD This situation will correct itself over several minutes as ...

Page 158: ...d turn off the High Low Pressure Fault Lamp 2 Start the System IF Similar symptoms as an air suction leak all 4 four Pressure Gauges 5 12 16 18 are not registering any pressure at all this would indicate that either the Feed Pump Electric Motor is not operating or that there is extensive damage to the Feed Pump wetted end See Feed Pump Maintenance and Repair later in this Section 0 30 10 20 30 40 ...

Page 159: ... Pressure Seals within the ETD require replacement See ETD Troubleshooting later in this Section 50 100 150 200 250 300 0 PSI PSI 1400 1200 1000 800 600 400 200 0 PSI 0 300 250 200 150 100 50 IN HG PSI 70 60 50 40 30 20 10 30 0 5 FEED PUMP INLET COMPOUND VACUUM PRESSURE 30 0 60 PSI 12 PREFILTER INLET PRESSURE GAUGE 0 300 PSI 16 PREFILTER OUTLET ETD INLET PRESSURE GAUGE 0 300 PSI 18 OPERATING PRESS...

Page 160: ... normal and the High Pressure Gauge 18 registers lower than normal 0 30 10 20 30 40 50 60 70 PSI IN HG 50 100 150 200 250 300 0 PSI 0 200 400 600 800 1000 1200 1400 PSI PSI 0 300 250 200 150 100 50 5 FEED PUMP INLET COMPOUND VACUUM PRESSURE 30 0 60 PSI 12 PREFILTER INLET PRESSURE GAUGE 0 300 PSI 16 PREFILTER OUTLET ETD INLET PRESSURE GAUGE 0 300 PSI 18 OPERATING PRESSURE DEVELOPED BY THE ETD 0 150...

Page 161: ... or the Product Water Line IF The Feed Pump Inlet Compound Vacuum Pressure Gauge 5 registers Normal with slight vacuum or 0 zero PSI the Prefilter Inlet Pressure Gauge 12 registers higher than normal the Prefilter Outlet Pressure Gauge 16 registers higher than normal and the Operating Pressure Gauge 18 also registers higher than normal This would indicate that the ETD is attempting to overcome a r...

Page 162: ...t If the system is new and just being operated for the first time the R O Membrane Element may have dried out if the system has been sitting unused for an extended period of time from the date of shipment Contact Sea Recovery to determine shipment date and delay in installation if applicable 2 Refer to System Storage R O Membrane Element Cleaning Section 5 of this manual d POSSIBLE CAUSE BLOCKAGE ...

Page 163: ...that the three components are properly matched Refer to the following two pages ETD If the ETD 17 has been improperly changed to a HIGHER size code from B 22 to B 25 Product Water Flow will increase along with higher than normal operating pressure The High Pressure Switch 11 will eventually signal the System to shut down due to excess pressure at the Prefilter Inlet Pressure Gauge 12 If the ETD 17...

Page 164: ...0 SIZE CODE C 46 78 Inch 1189 mm Ultra Whisper 400 500 600 R O MEMBRANE ELEMENT SIZE CODE SIZE CODE A 21 Inch 533 mm Ultra Whisper 200 SIZE CODE B 31 Inch 787 mm Ultra Whisper 300 SIZE CODE C 40 Inch 1016 mm Ultra Whisper 400 500 600 ULTRA WHISPER SIZE CODES OF THE FEED PUMP ETD R O MEMBRANE ELEMENT AND PRESSURE VESSEL IN RELATIONSHIP TO THE GALLON PER DAY PRODUCTION OF THE SPECIFIC ULTRA WHISPER ...

Page 165: ...3 1526 15 140 530 B 25 12 C C UW 500 547 2071 16 190 719 B 25 12 C C UW 600 619 2343 17 215 814 B 25 12 C C 50 Hz powered Systems Ultra Ultra Feed Feed ETD ETD R O Pressure Whisper Whisper Pump Pump Flow Size Recovery Membrane Vessel Model Production Size Code GPH LPH Code Percentage Element Size Code GPD LPD Size Code UW 200 224 848 35 104 2 394 B 22 9 A A UW 300 297 1124 36 137 5 520 B 22 9 B B ...

Page 166: ...PRODUCT WATER ABNORMALITIES Insufficient Product Water Flow Excessive Product Water Flow Poor Quality Product Water also refer to Electrical Troubleshooting of the Salinity Probe and 3 Way Product Water Solenoid Diversion Valve section 6 page 19 of 38 ...

Page 167: ...A decrease in Product Water Flow can also be caused by a fouled R O Membrane Element However as the R O Membrane Element becomes fouled the Prefilter Inlet Pressure Gauge 12 the Prefilter Outlet Pressure Gauge 16 and the High Pressure Gauge 18 will all register higher than normal pressure as the System self adjusts to overcome the fouling The High Pressure Switch 11 will eventually signal the Syst...

Page 168: ...uality high in salinity This will also show up as lower than normal operating pressure at the operating pressure gauge 18 A crack in the End Plug between the Feed Water Port and Product Water Port or a rough surface at the Product Water O ring will also allow Feed Water to by pass into the Product Water The resulting mixture of Product Water and Feed Water will be of low quality high in salinity T...

Page 169: ... Feed Pump Inlet Compound Vacuum Pressure Gauge 5 registers a heavy Vacuum reading greater than 10 In Hg as illustrated below which indicates there is a blockage at or prior to the Inlet of the Feed Pump 6 This will cause low Feed Water flow and in turn low Product Water flow Correct the condition as described below The System will shut down when the blockage in the suction line causes the Prefilt...

Page 170: ...been cavitated or worn from abrasive particles in the feed water the pump will lose its ability to maintain pressure and flow Refer to Feed Water Pump troubleshooting later in this section 50 100 150 200 250 300 0 PSI PSI 1400 1200 1000 800 600 400 200 0 PSI 0 300 250 200 150 100 50 5 FEED PUMP INLET COMPOUND VACUUM PRESSURE 30 0 60 PSI 12 PREFILTER INLET PRESSURE GAUGE 0 300 PSI 16 PREFILTER OUTL...

Page 171: ... 0 300 250 200 150 100 50 IN HG PSI 70 60 50 40 30 20 10 30 0 5 FEED PUMP INLET COMPOUND VACUUM PRESSURE 30 0 60 PSI 12 PREFILTER INLET PRESSURE GAUGE 0 300 PSI 16 PREFILTER OUTLET ETD INLET PRESSURE GAUGE 0 300 PSI 18 OPERATING PRESSURE DEVELOPED BY THE ETD 0 1500 PSI 1 Clean the Plankton Filter Element 7 2 Replace the 25 and 5 micron Prefilter Elements 13 14 with new Sea Recovery Prefilter Eleme...

Page 172: ...oduct Water The Ultra Whisper System will automatically compensate for the low production due to low temperature feed water by increasing the operating pressure The System may be operating and reacting normal in relationship to the Feed Water Salinity and Temperature Refer to the Salinity Temperature and Operating Pressure Charts in Section 10 of this manual to ensure that the System is being oper...

Page 173: ...he Product Water will result in low Product Water production However the Ultra Whisper System will attempt to over come the restriction by automatically increasing operating pressure 2 Ensure that any valve in the Product Water Line is full OPEN 3 Ensure that there are no kinks or other blockages in the Product Water Line 4 Check the 3 way Product Water Solenoid Diversion Valve 26 to ensure that i...

Page 174: ...with slight vacuum or 0 zero PSI and the other 3 pressure gauges Prefilter Inlet Pressure Gauge 12 Prefilter Outlet Pressure Gauge 16 and Operating Pressure Gauge 18 all register higher than normal this would indicate that there could be a blockage in the Brine Discharge Line causing the excessive pressure readings and by passing of Brine Water into the Product Water through the 3 way Product Wate...

Page 175: ...2 PREFILTER INLET PRESSURE GAUGE 0 300 PSI 16 PREFILTER OUTLET ETD INLET PRESSURE GAUGE 0 300 PSI 18 OPERATING PRESSURE DEVELOPED BY THE ETD 0 1500 PSI b POSSIBLE CAUSE 3 way Product Water Diversion Solenoid Valve 26 is out of adjustment 1 Check the salinity of the Product Water after the product water manifold and prior to the Charcoal Filter 28 using a hand held TDS meter or taste the Product Wa...

Page 176: ...TER INLET PRESSURE GAUGE 0 300 PSI 16 PREFILTER OUTLET ETD INLET PRESSURE GAUGE 0 300 PSI 18 OPERATING PRESSURE DEVELOPED BY THE ETD 0 1500 PSI 1 Check the condition of the two Product Water O Rings located inside each of the two High Pressure Vessel End Plugs Replace the O rings if worn flattened or broken 2 Check the High Pressure Vessel End Plugs for any signs of a crack between the Product Por...

Page 177: ...If the initial Sea Recovery customer Distributor Dealer or Boat Builder has mistakenly interchanged one or more of these components this will cause a mismatch resulting in insufficient operating pressure insufficient product water flow excessive operating pressure or excessive product water flow If one or more of these components has recently been replaced it may have been replaced with the incorr...

Page 178: ...TIES CAUTION ELECTRICAL SHOCK HAZARD A Volt Ohm Meter will be necessary The following procedures expose the technician to High Voltage and electrical shock hazard Only attempt this if you are a qualified electrician and only if surrounding conditions are safe section 6 page 31 of 38 ...

Page 179: ...ies the Ultra Whisper System ELECTRONIC refers to the Low Voltage and Electronic Circuitry that controls the System Prior to Troubleshooting Properly Position Valves a Ensure that the Sea Cock Valve 2 is fully open b Ensure that the Inlet Rinse Clean Valve 36 if installed is positioned towards the Sea Strainer 4 normal operating position c Ensure that the Discharge Rinse Clean Valve 37 if installe...

Page 180: ...s continually during the Fresh Water Flushing operation When the Fresh Water Flush is in the stand by mode in between the ten minute flushing cycle that repeats automatically every seven days the lamp illuminates intermittently on and off blinks Product Water Quality This lamp indicates the quality of the water being produced by the system A red illumination indicates that the System is producing ...

Page 181: ...E PUMP RED POS BLK NEG FRESH WATER FLUSH RED POS BLK NEG DIVERSION VALVE RED POS BLK NEG U V STERILIZER YELLOW BROWN GREEN GREY SHIELD SALINITY PROBE RED BLACK HIGH PRESSURE SWITCH RED BLACK LOW PRESSURE SWITCH TB 3 MODEL SELECTION JUMPER TABLE MODEL JUMPERS A B C D E F G ULTRA WHISPER 200 CUT CUT ULTRA WHISPER 300 CUT CUT ULTRA WHISPER 400 CUT CUT ULTRA WHISPER 500 CUT CUT CUT ULTRA WHISPER 600 C...

Page 182: ...CH PRESSED RESULTS IN POWER lamp illuminated at the Touch Pad HPP green lamp NOT illuminated at the Main Printed Circuit Board 12 VDC NOT present at the Main Printed Circuit Board Terminal Strip TB1 position HP 12 VDC NOT present at the Feed Pump Contactor coil System voltage NOT transferred across the Feed Pump Contactor terminals to the Feed Pump motor Feed Pump motor is NOT operational SYSTEM O...

Page 183: ...he Fresh Water Flush process Fresh Water Flush amber lamp illuminates steady for 6 to 25 minutes during the Fresh Water Flush process After the 6 to 25 minute Fresh Water Flush process FWF green lamp on Main Printed Circuit Board flashes for 7 days Fresh Water Flush amber lamp on Touch Pad flashes for 7 days After 7 days FWF green lamp on Main Printed Circuit Board illuminates steady for 6 to 25 m...

Page 184: ...l start However if the power supply is weak or if the power wires are too thin then this will cause voltage to drop resulting in the loss of power to the electronic circuit This loss of voltage or low voltage condition is the result of one or more of the following o Low voltage from the source due to a weak source such as a low battery in need of charging an inadequate power supply such as an unde...

Page 185: ...ES NOT CHANGE FROM RED TO GREEN AFTER 30 MINUTES OF NORMAL SYSTEM OPERATION POSSIBLE CAUSE o Newly Installed System R O Membrane Element has not been installed o Older System R O Membrane Element requires cleaning or replacement o Worn product water O ring within the R O Membrane Vessel Assembly o Salinity Probe requires cleaning and or calibration SYMPTOM 8 FRESH WATER FLUSH LAMP ON TOUCH PAD WAS...

Page 186: ...Sea Recovery Ultra Whisper Rev A Section 7 Maintenance Repair section 7 page 1 of 39 ...

Page 187: ...____ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________ __________________________________________________________________________________________________...

Page 188: ...ction or repair if you are not familiar with or are not proficient in the above fields of expertise CAUTION DO NOT PERFORM MAINTENANCE UNLESS 1 The System Feed Water Sea Cock Valve 2 is closed 2 The system main electrical disconnect switch is switched OFF LOCKED and TAGGED 3 Section 9 EXPLODED PARTS VIEWS of the USERS MANUAL is available CAUTION ELECTRICAL SHOCK HAZARD A Volt Ohm Meter will be nec...

Page 189: ...ean Element weekly Pre filter Replace elements When System shuts down from Prefilter Inlet High Pressure Feed Pump Replace or Rebuild Pump head When specified flow or required pressure drops by 10 of normal Energy Transfer Device Replace Seals 1 000 hours or when worn R O Membrane Clean Element When fouled Refer to troubleshooting and membrane cleaning procedures Salinity Probe Clean Probes Annual...

Page 190: ...ch Needle Noise Pliers 1 Only one valve kit is required to repair all of the valves in one pump The Valve Kit includes new valve O Rings valve seats valves and springs 2 Disconnect all plumbing 3 Remove the six socket head screws from the manifold Remove the outer screws first then the inner screws 4 Using a soft mallet tap the back side of the Discharge Manifold from alternate sides to maintain a...

Page 191: ...ll on Plunger Rod and press into Crankcase with tab out 2 Place Inlet Manifold on work surface with Crankcase Side up 3 Lubricate new Low Pressure Seals and press into position with garter spring down Be certain the seal is seated squarely on the shoulder on the inlet manifold chamber 4 Place the inlet Manifold on work surface with Crankcase side down Larger ID ports up 5 Carefully examine the Plu...

Page 192: ...pacer O Rings and replace if worn Lubricate and install O Rings and Back up Rings on both front and rear of the Adapter Spacer 2 Examine the Valve Retainers for scale build up or wear and install into each Discharge Manifold port with tab down into the manifold chamber 3 Replace worn or damaged Springs and place into Retainers 4 Examine Valve and Seats for pitting grooves or wear and replace as ne...

Page 193: ... a low pressure condition causing system shut off A clogged Sea Strainer also causes cavitation damage to the Feed Pump 6 This section is under a vacuum condition while operating the System If the Sea Strainer s bowl is loose or if the O ring seal is worn or not properly seated air will enter the System causing continual shut down due to subsequent low feed water pressure To clean the Sea Strainer...

Page 194: ...move the Plankton Filter Element from the bowl 3 Remove the O Ring from the top of the bowl and take care to not damage it 4 Clean the mesh screen filter element with a bristle brush and water spray 5 Wipe the O Ring with a damp cloth 6 Lubricate the O Ring lightly using a sparingly amount of petroleum free O Ring lubricant 7 Place the O Ring back onto the bowl 8 Insert the cleaned or a new plankt...

Page 195: ...the Prefilter Pleated Cartridge Element from the bowl 3 Remove the O Ring from the top of the bowl and take care to not damage it 4 Replace the Prefilter Pleated Cartridge Element with a new Sea Recovery element 5 Wipe the O Ring with a damp cloth 6 Lubricate the O Ring lightly using a sparingly amount of petroleum free O Ring lubricant 7 Place the O Ring back onto the bowl 8 Insert the new Prefil...

Page 196: ... Problem Diagnosis Problem Diagnosis in the ETD Pump Problem Diagnosis Table of the Pump Common Repairs Repair Process for the ETD Pump General Repair Script of the ETD Pump Repair 1 Resurface sliding distributor panels Repair 2 Resurface sliding control panel Repair 3 Cleanliness of the orifice Repair 4 Change the Pump O ring Kit Plan of maintenance Pump Maintenance Plan section 7 page 11 of 39 ...

Page 197: ...N 125 2 21 Washer Spacer 1 22 Pin φ5 x 35 mm 1 23 Socket pan φ 6 DIN 9021 2 24 Lock Nut M6 2 25 Lock Nut M10 2 26 Elbow 90º R pipe φ 6mm 4 29 Allen Screw M10 x 30 mm 8 30 Allen Screw M 8 x 40 mm 6 31 Allen Screw M6 x 12 mm 7 32 Spring 6 33 O ring φ 77 x 3 5 mm 1 34 O ring φ 7 x 2 mm 1 35 O ring φ 5 x 2 mm 2 36 O ring φ 57 x 2 mm 2 37 O ring φ 21 x 2 mm 4 38 39 O ring φ 13 x 2 mm 6 40 O ring φ 59 x...

Page 198: ...Sea Recovery Ultra Whisper Rev A Energy Transfer Device ETD of the Sea Recovery Ultra Whisper Reverse Osmosis Desalination System section 7 page 13 of 39 ...

Page 199: ...ifice Item 47 of the ETD is plugged 2 The ETD is stuck that is to say the Sliding Distributor Panels of Item 10 are not moving Not flushing the pump after its use causes this type of problem _______________ 1 The orifice Item 47 of the pump is partially plugged Check Inspect Ensure that the Feed Pump is delivering the proper volume flow to the ETD _________________ Ensure that the Feed Pump is del...

Page 200: ... verify their condition There may be one that is worn or damaged _______________ Observe if the ETD is leaking from a pipe fitting or fastener Dismantle the worn or damaged item where water loss has been noted and inspect if there is a o ring damaged or out of its seat Solution The seats of the Sliding Distributor Panels of Item 10 need to be resurfaced as detailed in Repair 1 on page 13 of this s...

Page 201: ...l Panel Item 9 of the ETD Repair 1 and 2 6 Change the components that have excessive wear 7 Verify that the shaft of the distributor Item 7 and the shaft of the central body Item 6 do not have deep scrape marks present that could accelerate the wear of the seals that they contact 8 If the examined shafts have deep scrape marks or deformations they must be replaced 9 Reassemble the ETD 10 Inspect t...

Page 202: ... connection between these two components 48 26 2 Loosen the six allen screws M8x40 Item 30 that hold the joint distribution body and separate the set from the rest of the ETD 30 Joint Distribution Body 3 At this point both Sliding Distributor Panels are apart it is necessary to pull with force to separate them from the distribution body joint Make sure the springs Item 32 do not come out of their ...

Page 203: ... of wear that surface must be polished and cleaned Use an industrial scrub on the flat surface and rub the entire face of the distribution plate Performing this task eliminates the majority of the scratched and worn area If a scratched or worn area is still present repeat this operation using very fine grit sandpaper in place of the scrub until there is a smooth surface with no scratches or worn a...

Page 204: ...t of the control sliding panel This wear can cause a defective closing between these two elements producing pressure breaks in the functioning of the ETD A malfunctioning sliding panel can be replaced or resurfaced and cleaned to restore a smooth surface Both options provide the same results and solve the problems associated with the wear of the sliding distributor panel Closing Face of the spacer...

Page 205: ... Loosen both elbows Item 26 that hold both blue polyamide tubes Item 48 to be able to undo the union between these two elements 48 26 2 Remove the seven allen screws M6 x 12 mm Element 31 that attach the spacer Item 14 as it appears in the figure 14 33 31 3 Remove the Sliding Control Panel from its housing It simply pulls out section 7 page 20 of 39 ...

Page 206: ...se they will need to be replaced Interior cavity Face of closing with the spacer Lateral face 5 If the face of the spacer Item 14 shows signs of wear it must be resurfaced smooth For resurfacing and smoothing place the industrial scrub on a flat surface and rub the entire face of the spacer against the scrub This will remove the majority of the scrapes If scratches remain repeat this task changing...

Page 207: ...TE Empty any feed water from the ETD before disassembling it Orifice 1 Repair 3 is similar to Repair 2 resurfacing the sliding control panel Perform tasks in Paragraphs 1 and 2 Sliding Control Panel housing of the aforementioned repair Repair 3 Cleaning the orifice Item 47 2 Remove the O Ring of the Orifice Item 34 and with a 3 mm allen key carefully unscrew the orifice from its housing Orifice Or...

Page 208: ...ceed with the following Empty the water from the interior of the ETD Disassemble the ETD completely Inspect for damaged o rings or worn seals The shaft of the distributor Item 7 and the surface of the shaft of the central body Item 6 should be free of scrapes or deformations that will prematurely wear the seals These surfaces must be highly polished If these surfaces are damaged it is necessary to...

Page 209: ...se they are in contact with seals sliding panels etc 2 3000 Repeat the 500 hours ETD maintenance giving special attention to wear on the surfaces specified in the previous paragraph Verify the condition of the following components and replace them if worn 1 Sliding Distributor Panels Item 10 2 Sliding Control Panel Item 9 3 Distributor pistons Item 12 4 Pistons Item 11 5 Central sliding panel Item...

Page 210: ... piece segment ring from one end repeat for the other end 4 Remove the Port Retainer from each end 5 Remove the High Pressure Port from each end 6 Remove the product water tube from the respective end 7 Insert all three of the Socket Head Cap Screws back into the End Plug These screws are used as a grip to remove the End Plug 8 Grasp one or more of the Socket Head Cap Screws with a pair of pliers ...

Page 211: ...al must be positioned at the INLET end of the Pressure Vessel OUTLET End INLET End Feed Water Entry End Brine Discharge End R O Membrane Element Brine Seal End no brine seal on this end Brine Seal U Cup Seal Install a new R O Membrane Element with attached U cup Brine Seal into the Pressure Vessel Place the end of the R O Membrane Element that DOES NOT have the Brine Seal attached into the INLET e...

Page 212: ...itch and wait for at least 10 seconds If the Salinity Probe is exposed to only air and the electrodes are clean and dry the WATER QUALITY LED should illuminate green With the WATER QUALITY LED illuminated green the product water is diverted to the potable product water port of the 3 way solenoid diversion valve and on to the post filtration If the WATER QUALITY LED does NOT illuminate green while ...

Page 213: ...e new Sea Recovery Charcoal Filter Element into the bowl 9 Screw the bowl on clockwise 10 Hand snug to seal the O Ring do not use a wrench or other tool to tighten do not over tighten Over tightening will damage the threads in the bowl or housing and over tightening will cause removal to be difficult 16 pH Neutralizing Filter Cartridge replacement 29 To replace the Prefilter Element 1 Unscrew the ...

Page 214: ...iversion Solenoid Valve 26 FOR NORMAL POSITION PUSH BUTTON AND TURN COUNTER CLOCKWISE TO RELEASE BUTTON OUTWARD AWAY FROM SOLENOID FOR NORMAL POSITION PUSH BUTTON AND TURN COUNTER CLOCKWISE TO RELEASE BUTTON OUTWARD AWAY FROM SOLENOID section 7 page 29 of 39 ...

Page 215: ...expel from port A which is the normally closed or good water port 9 If it is extremely difficult to expel air from port A or if no air expels from port A then port A requires adjustment 10 Again blow into port P while plugging port A with a finger tip No air should expel from port B 11 If air expels from port B then port B requires adjustment b Solenoid Valve Coil Check 1 The 3 way Product Diversi...

Page 216: ...ance Ultra Violet light is harmful to eyes and skin WARNING High Voltage is generated from the Ultra Violet power supply and applied to the Ultra Violet Lamp Lamp Replacement a Remove the four screws on the ballast box and remove lid b Remove the rubber boot and carefully pull lamp out of the quartz sleeve c Replace the lamp During lamp replacement clean the quartz sleeve as well The quartz sleeve...

Page 217: ...sing a Volt meter set to DC Volts measure the D C Voltage across the Fresh Water Flush Duration Voltage pins located on the Control Printed Circuit Board d While measuring the D C Voltage across the Fresh Water Flush Duration Voltage pins adjust the Fresh Water Flush Duration pot to correspond the voltage to the time duration in the table below for example if you want the Fresh Water Flush duratio...

Page 218: ...E PUMP RED POS BLK NEG FRESH WATER FLUSH RED POS BLK NEG DIVERSION VALVE RED POS BLK NEG U V STERILIZER YELLOW BROWN GREEN GREY SHIELD SALINITY PROBE RED BLACK HIGH PRESSURE SWITCH RED BLACK LOW PRESSURE SWITCH TB 3 MODEL SELECTION JUMPER TABLE MODEL JUMPERS A B C D E F G ULTRA WHISPER 200 CUT CUT ULTRA WHISPER 300 CUT CUT ULTRA WHISPER 400 CUT CUT ULTRA WHISPER 500 CUT CUT CUT ULTRA WHISPER 600 C...

Page 219: ...ersonnel should perform services to the UV unit 6 Remove pressure before servicing the UV unit 7 Never operate the UV unit for more than 30 minutes without water flow Elevated water temperature can damage the UV unit 8 Do not exceed 3 Start Stop cycles per 24 hour period Exceeding 3 cycles will subjected the lamp filament to excessive thermal stress leading to premature failure of the UV lamp Unit...

Page 220: ...rtz Sleeve carefully 8 Wash the Quartz Sleeve with mild soapy water and rinse in clean hot water If dirt remains after rinsing the quartz sleeve should be replaced Contact your local CSR to order a replacement NOTE Failure to perform quartz sleeve maintenance may reduce the efficiency of the UV light to adequately treat water in the treatment chamber Checking for Leaks Visual inspect the UV unit e...

Page 221: ...event accidental power up 2 Depressurize the UV unit 3 Remove ballast box cover and remove the rubber boot 4 Locate which end of the quartz sleeve is leaking Repairing Leaks If both ends of the quartz sleeve are leaking perform the following on both ends 1 Use a channel lock to loosen and remove the compression nut 2 Remove the quartz sleeve O ring without pulling the quartz sleeve out section 7 p...

Page 222: ...apparatuses are available the proper manufacturer s sample procedures must be followed NOTE Sea Recovery recommends a valve with a discharge orifice not to exceed 6mm Sampling Procedure Use sterile sample bottles obtained from reliable laboratory that has been autoclaved and kept in plastic bag for this procedure 1 Use temporary tube to direct water from UV unit to container or drainage 2 Pressuri...

Page 223: ...ith low flow rate or high water quality Replacement Parts List Part Part No Stainless Steel Cylinder 40000300CV UV Lamp 40000100CV Quartz Sleeve 40000400CV Compression Nut 40001400CV O ring 40001300CV Table 2 Replacement Parts List UV Unit Specifications Type 12 VDC Operating UV Sterilizer for 2 gallon per minute of water flow Ballast Type Solid State Bulb Type 16 Watts Single Ended Bulb Life 8000...

Page 224: ...Sea Recovery Ultra Whisper Rev A section 7 page 39 of 39 Operating Pressure 50psi Inlet Outlet Ports NPT Female Flow Rate 2 gpm Disinfection Rate 99 Table 6 Mechanical Specifications ...

Page 225: ...This page is intentionally blank ...

Page 226: ...Sea Recovery Ultra Whisper Rev A Section 8 Electrical Information Electrical Requirements Electrical Specifications Electrical Wire Sizes Electrical Diagrams section 8 page 1 of 12 ...

Page 227: ..._______________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ____________________________________________...

Page 228: ...A 24 VDC System will NOT function from 12 VDC Power An AC 50 Hz System will operate at higher than normal pressure and will over heat the Feed Pump Motor if connected to a 60 Hz power source An AC 60 Hz System will operate at lower than normal pressure will produce 17 less product water than specified and the product water will be high in salt content if connected to a 50 Hz power source 1 Remove ...

Page 229: ...9 mm2 24 VDC 13 4 Ampere 8 AWG 8 mm2 6 AWG 13 mm2 115 VAC 6 6 Ampere 12 AWG 3 mm2 10 AWG 5 mm2 230 VAC 3 5 Ampere 12 AWG 3 mm2 12 AWG 3 mm2 Ultra Whisper 500 600 Operating Maximum Recommended Minimum Wire Size Voltage Load Length of run Length of run Amperage 20 Ft 6 meter 40 Ft 12 meter 24 VDC 20 Ampere 6 AWG 13 mm2 4 AWG 19 mm2 115 VAC 8 6 Ampere 12 AWG 3 mm2 10 AWG 5 mm2 230 VAC 4 3 Ampere 12 A...

Page 230: ...or draws high amperage for a fraction of a second after which the Electric Motor begins to rotate After the Electric Motor achieves full RPM rotation the current drops to normal running load This process will take less than 1 2 second Therefore the battery bank power source must be fully charged and of sufficient amperage storage capacity to provide and maintain the full voltage 12 VDC or 24 VDC a...

Page 231: ...2 7 5 3 2 7 7 2 3 6 7 5 3 7 Maximum Motor Amps 6 6 3 5 6 6 3 5 6 6 3 5 8 6 4 3 8 6 4 3 Starting Amps 25 12 5 25 12 5 25 12 5 46 23 46 23 Horse Power 3 3 3 5 5 Recommended Circuit Breaker 10 5 10 5 10 5 10 5 10 5 Minimum Size Power Wire AWG 12 12 12 12 12 Minimum Size Power Wire mm2 3 3 3 3 3 110 220 VAC 50 Hz UW 200 UW 300 UW 400 UW 500 UW 600 110V 220V 110V 220V 110V 220V 110V 220V 110V 220V Nomi...

Page 232: ...0 1 2903 1 3070 18 0 0403 0 0013 1 0236 0 8225 20 0 0320 0 0008 0 8128 0 5186 22 0 0254 0 0005 0 6452 0 3267 American Wire Gauge Metric Wire Gauge Metric Wire AWG dia inch sq inch dia mm sq mm Size mm2 0000 0 4600 0 1661 11 6840 107 1649 100 000 0 4096 0 1317 10 4038 84 9683 85 00 0 3648 0 1045 9 2659 67 3980 65 0 0 3249 0 0829 8 2525 53 4609 50 1 0 2893 0 0657 7 3482 42 3871 40 2 0 2576 0 0521 6 ...

Page 233: ...E PUMP RED POS BLK NEG FRESH WATER FLUSH RED POS BLK NEG DIVERSION VALVE RED POS BLK NEG U V STERILIZER YELLOW BROWN GREEN GREY SHIELD SALINITY PROBE RED BLACK HIGH PRESSURE SWITCH RED BLACK LOW PRESSURE SWITCH TB 3 MODEL SELECTION JUMPER TABLE MODEL JUMPERS A B C D E F G ULTRA WHISPER 200 CUT CUT ULTRA WHISPER 300 CUT CUT ULTRA WHISPER 400 CUT CUT ULTRA WHISPER 500 CUT CUT CUT ULTRA WHISPER 600 C...

Page 234: ...RAMS 12 VDC 24 VDC AND 110 220 VAC 50 Hz Single Phase 115 230 VAC 60Hz Single Phase Refer to the appropriate individual wiring diagram applicable to the specific model and power set up of your system on the following pages section 8 page 9 of 12 ...

Page 235: ... HP SW SAL PROBE FWF UV DV HP 12V BP NOT USED ALARM FWF NOT USED BP DV 7 9 8 6 3 5 4 2 10 11 12 1 7 9 8 3 5 4 6 1 2 1 HP DV ALM FWF FWF SAL BP HP FEED PUMP RELAY ULTRAVIOLET STERILIZER HIGH PRESSURE SWITCH LOW PRESSURE SWITCH THREE WAY PRODUCT VALVE RED 1 BLK 4 2 3 BLK RED BLK RED SALINITY PROBE TO MAIN LOCAL TOUCHPAD TO REMOTE CONTROL TOUCHPAD RED RED RED RED BLK RED M ULTRA WHISPER ELECTRICAL WI...

Page 236: ...LK P S ENS 11 12 10 LP SW HP SW SAL PROBE FWF UV DV HP 12V BP NOT USED ALARM FWF NOT USED BP DV 7 9 8 6 3 5 4 2 10 11 12 1 7 9 8 3 5 4 6 1 2 1 HP DV ALM FWF FWF SAL BP HP FEED PUMP RELAY ULTRAVIOLET STERILIZER HIGH PRESSURE SWITCH LOW PRESSURE SWITCH THREE WAY PRODUCT VALVE RED 1 BLK 4 2 3 BLK RED SALINITY PROBE TO MAIN LOCAL TOUCHPAD TO REMOTE CONTROL TOUCHPAD RED RED RED RED BLK RED M ULTRA WHIS...

Page 237: ... 11 12 1 7 9 8 3 5 4 6 1 2 1 HP DV ALM FWF FWF SAL BP HP ULTRAVIOLET STERILIZER HIGH PRESSURE SWITCH LOW PRESSURE SWITCH THREE WAY PRODUCT VALVE SALINITY PROBE TO MAIN LOCAL TOUCHPAD TO REMOTE CONTROL TOUCHPAD RED RED BLK RED ULTRA WHISPER ELECTRICAL WIRING DIAGRAM 110 OR 220 VAC SINGLE PHASE FRESH WATER FLUSH RELAY FEED PUMP MOTOR 110 OR 220 VAC SINGLE PHASE M LINE LINE OR NEUTRAL GROUND TS 1 JUM...

Page 238: ... Sub section 9 A pages 3 31 Exploded Parts Views Common to both the Compact Modular Style Sub section 9 B pages 33 41 Exploded Parts Views For the Compact Style Only Sub section 9 C pages 43 49 Exploded Parts Views For the Modular Style Only section 9 page 1 of 49 ...

Page 239: ...___ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ _____________________________________________________________________________________________...

Page 240: ...Sea Recovery Ultra Whisper Rev A Sub section 9 A pages 3 37 Exploded Parts Views Common to both the Compact Modular Style section 9 page 3 of 49 ...

Page 241: ...AILABLE TUBE FITTINGS Specify Tube Size and Specify Pipe Size and Specify Male or Female 1 4 O D 1 4 MNPT FNPT 3 8 O D 3 8 MNPT FNPT 1 2 O D 1 2 MNPT FNPT 5 8 O D 3 4 MNPT FNPT Body O Ring Spacer Grab Ring Nut Tube section 9 page 4 of 49 ...

Page 242: ...1 2 MPT X 1 2 BARB PVC EACH 1 7 05181434AA HOSE CLAMP 3 4 SS EACH 12 8 0339076100 HOSE CLEAR BRAID 5 8 HD FEET 30 9 0312121969 TUBE 1 4 BLACK FEET 50 10 0204090869 CONN 1 4 TUBE X 1 4 MPT PLASTI EACH 1 11 061182143024 SC LAG 1 4 X 1 1 2 SS EACH 4 12 2132021600 RUBBER MOUNT GROMMET 1 1 4 OD EACH 4 13 0101652583 ADAP 1 2 MPT X 1 2 BARB PVC EACH 4 14 0204091769 CONN 3 8 TUBE X 1 4 MPT PLASTI EACH 1 1...

Page 243: ... STRAINER 1 NYLON 4 0804702578 MESH SCREEN SEA STRAINER 1 NYLON 5 20200402010 BRACKET SEA STRAINER AS EACH 1 6 063200084000 NUT LOCK 1 STEEL EACH 2 7 0101294283 RB 1 MT X 1 2 FT PVC EACH 2 8 0101072583 ELB90 1 2 MPT X 1 2 BARB PVC EACH 2 9 05181434AA HOSE CLAMP 3 4 SS EACH 4 10 061172143016 SC HEX A 1 4 X 1 SS EACH 3 11 061080043000 FLAT WASHER 1 4 SS EACH 3 1 2 3 4 5 6 7 8 9 10 11 FEED WATER IN F...

Page 244: ...10 20 250 15 200 0 COMPOUND VACUUM PRESSURE GAUGE 30 0 70 ITEM PART NUMBER DESCRIPTION 1 10181522CC GAUGE 30 0 70 CBM NPT 2 05180851CC GAUGE BRACKET CBM SS 1 2 PRESSURE GAUGE 0 300 ITEM PART NUMBER DESCRIPTION 1 10181510CC GAUGE 0 300 CBM NPT 2 05180851CC GAUGE BRACKET CBM SS 2 HIGH PRESSURE GAUGE 0 1400 ITEM PART NUMBER DESCRIPTION 1 10181524CC GAUGE 0 1400 CBM NPT 1 section 9 page 7 of 49 ...

Page 245: ...Sea Recovery Ultra Whisper Rev A Δ B00738000X FEED WATER PUMP ASSEMBLY ULTRA WHISPER 200 600 section 9 page 8 of 49 ...

Page 246: ...ltra Whisper Rev A FEED WATER PUMP pump only NOTE The Ultra Whisper Feed Water Pump is not in field repairable This illustration in this section is shown for qualified Sea Recovery Technicians section 9 page 9 of 49 ...

Page 247: ...pact Modular 115 230 VAC 60 Hz Part Number 1218181622 Description HP PUMP 1 5GPM SS 115 230 VAC 60 hz continued Seafari Escape 300 Compact Modular 115 230 VAC 60 Hz Seafari Escape 400 Compact Modular 115 230 VAC 60 Hz Part Number 1218182022 Description HP PUMP 2 5GPM SS Seafari Escape 500 Compact Modular 115 230 VAC 60 Hz Part Number 1218182422 Description HP PUMP 3 5GPM SS Seafari Escape 600 Comp...

Page 248: ...PREFILTER HOUSING UW SE 3 2614018800 O RING 236 PREFILTER UW 4 0805823578 ELEMENT PLANKTON EACH 1 5 065080028000 WASHER FLAT 10 NYLON EACH 4 6 061170628016 SC PHIL PAN A 10 X 1 SS EACH 4 7 2020043810 BRACKET PLANKTON FILTER UW SE EACH 1 8 061172143016 SC HEX A 1 4 X 1 SS EACH 4 9 061100043000 WASHER FLAT OS 1 4 SS EACH 4 10 05181434AA HOSE CLAMP 3 4 SS EACH 4 11 0101072583 ELB90 1 2 MPT X 1 2 BARB...

Page 249: ...5 35 PSI EACH 1 2 2321021658 SWITCH PRESS INC 100 225 PSI EACH 1 1 2 HIGH PRESSURE CABLE GREY TO HP SWITCH TERMINAL ON MAIN PRINTED CIRCUIT BOARD 1 4 O D BLACK TUBE FROM 25 MICRON PREFILTER OUTLET 1 4 BLACK TUBE TO PRESSURE GAUGE 0 300 PSI ON FRONT PANEL LOW PRESSURE CABLE BLACK TO LP SWITCH TERMINAL ON MAIN PRINTED CIRCUIT BOARD section 9 page 12 of 49 ...

Page 250: ...eal 25 30 x 5 mm 18 3 Each Seal 20 28 x 5 mm 19 2 Each Washer φ 10 DIN 9021 20 2 Each Washer φ 14 DIN 125 21 1 Each Washer Spacer 22 1 Each Pin φ5 x 35 mm 23 2 Each Socket pan φ 6 DIN 9021 24 2 Each Lock Nut M6 25 2 Each Lock Nut M10 26 4 Each Elbow 90º R pipe φ 6mm 27 28 29 8 Each Allen Screw M10 x 30 mm 30 6 Each Allen Screw M 8 x 40 mm 31 7 Each Allen Screw M6 x 12 mm 32 6 Each Spring 33 1 Each...

Page 251: ...Sea Recovery Ultra Whisper Rev July 2008 section 9 page 14 of 49 ...

Page 252: ...Sea Recovery Ultra Whisper Rev July 2008 3 WAY PRODUCT WATER DIVERSION SOLENOID VALVE P N 1401096100 Description VALVE SOLENOID 12VDC CSOF PORT DESIGNATION DESCRIPTION WATER FLOW section 9 page 15 of 49 ...

Page 253: ... 2614014600 O RING 113 PLUG PRODUCT AW FM EACH 2 8 4942220809 WIRE 18 GA 2 COND BLUE FLEX C FEET 4 75 9 0204021769 ELB90 3 8 TUBE X 1 4 MPT PLAST EACH 2 10 3131680100 PLUG CONNECTOR DIN 4 COND EACH 1 B511080003 SALINITY PROBE ASSY 2002 0204092969 CONN 5 8 TUBE X 1 2 MPT PLASTI EACH 1 31314203HA SALINITY PROBE W TEMP SENSOR EACH 1 1 2 3 4 5 6 7 8 9 10 9 SALINITY PROBE INSERTED INTO BOTTOM OF MANIFO...

Page 254: ... Rev July 2008 ITEM PART NUMBER DESCRIPTION QTY U M 108001 SALINITY PROBE ASSY AQM 1 EACH 31314203HA SALINITY PROBE W TEMP SENSOR 1 EACH 0204092569 CONN 1 2 TUBE X 1 2 MNPT PLASTIC 1 EACH 1 2 1 2 B51 1 2 section 9 page 17 of 49 ...

Page 255: ...PREFILTER 10 4 0803004773 ELEMENT CHARCOAL 10 EACH 1 5 0204020969 ELB90 1 4 TUBE X 3 8 MPT PLAST EACH 2 0204021869 ELB90 3 8 TUBE X 3 8 MPT PLAST EACH 2 6 20200402100 BRACKET PREFILTER CHRCL PLNKTN EACH 1 7 065080028000 WASHER FLAT 10 NYLON EACH 8 8 061170628016 SC PHIL PAN A 10 X 1 SS EACH 4 9 061170628020 SC PHIL PAN A 10 X 1 1 4 SS EACH 4 10 2234014560 LABEL CHARCOAL ELEMENT EACH 1 1 2 3 4 5 6 ...

Page 256: ...G 10 3 2614010473 O RING PREFILTER 10 4 08251950AS ELEMENT PH 9 3 4 EACH 1 5 0204020969 ELB90 1 4 TUBE X 3 8 MPT PLAST EACH 2 0204021869 ELB90 3 8 TUBE X 3 8 MPT PLAST EACH 2 6 20200402100 BRACKET PREFILTER CHRCL PLNKTN EACH 1 7 065080028000 WASHER FLAT 10 NYLON EACH 8 8 061170628016 SC PHIL PAN A 10 X 1 SS EACH 4 9 061170628020 SC PHIL PAN A 10 X 1 1 4 SS EACH 4 10 LABEL CHARCOAL ELEMENT EACH 1 1...

Page 257: ...SC SOC CAP 1 4 20 X 1 4 SS 6 EA 16 2614010200 O RING 227 SEAL 2 1 2 4 EA 17 2614019000 O RING 212 QUARTZ SLEEVE UVAW 2 EA ITEM PART NUIMBER DESCRIPTION QTY U M 18 20010418002A BRACKET MNT SADDLE UV AW BTTM 2 EA 19 20010418001A BRACKET MNT SADDLE UV AW TOP 2 EA 20 061100043000 WASHER FLAT OS 1 4 SS 2 EA 21 3131383600 TERMINAL MALE DISC RED 18AWG 1 EA 22 3131383700 TERMINAL FEMALE DISC RED 18AWG1 EA...

Page 258: ...X 10 32 W INSERT SS EACH 4 13 061080028000 WASHER FLAT 10 SS EACH 4 14 061172143016 SC HEX A 1 4 X 1 SS EACH 8 15 061100043000 WASHER FLAT OS 1 4 SS EACH 8 16 0339076100 HOSE CLEAR BRAID 625 HD EACH 1 17 2020040002 BRACKET CHECK VALVE FWF EACH 1 18 0328065066 HOSE CLEAR BRAID 1 2 EACH 1 19 061161631020 SC PHIL FLAT 10 32 x 1 25 SS EACH 4 20 0339076100 HOSE CLEAR BRAID 625 HD EACH 1 21 0713020173 F...

Page 259: ...FRESH WATER FLUSH ASSY B598000005 Illustration 20 3 22 13 12 11 8 1 4 23 25 26 15 10 6 28 24 7 17 9 5 21 18 2 27 14 19 ...

Page 260: ...LAT 10 NYLON EACH 4 13 061161626012 SC PHIL FLAT 8 32 X 3 4 SS EACH 2 14 061060026000 NUT HEX 8 32 W INSERT SS EACH 2 15 061170628016 SC PHIL PAN A 10 X 1 SS EACH 4 16 061161631020 SC PHIL FLAT 10 32 x 1 25 SS EACH 4 17 061060031000 NUT HEX 10 32 W INSERT SS EACH 4 18 061080028000 WASHER FLAT 10 SS EACH 4 19 061172143016 SC HEX A 1 4 X 1 SS EACH 8 20 061100043000 WASHER FLAT OS 1 4 SS EACH 8 21 03...

Page 261: ...FRESH WATER FLUSH 24V B598000007 Illustration 13 5 20 19 11 26 14 24 23 9 10 28 9 7 6 2 2 2 3 16 27 1 4 21 22 25 21 6 8 20 19 ...

Page 262: ...9 UNION TEE 3 8 TU X 3 8 TU X 3 8 EACH 1 0328708500 TUBE ORIFICE 45 X 3 8 OD PVC EACH 1 0204211869 UNION CONN 3 8 TUBE X 3 8 TUBE EACH 1 1321121769 CONN 6 FLARE X 1 4 FPT BRASS EACH 2 0204091769 CONN 3 8 TUBE X 1 4 MPT PLASTI EACH 2 TUBE 3 8 BLACK FEET 14 SWIVEL FITTIN 6 TTC STEEL EACH 2 HOSE HP 6 P FEET 1 4 1 3 4 2 5 6 7 8 ITEM P 1 8 1 2 3 4 5 6 0312123569 7 1316482001 8 2432160669 section 9 page...

Page 263: ...SERT SS 4 EA 6 061161626012 SC PHIL FLAT 8 32 X 3 4 SS 4 EA 7 061170628016 SC PHIL PAN A 10 X 1 SS 8 EA 8 065080028000 WASHER FLAT 10 NYLON 8 EA 9 20200404040 BRACKET CLEAN RINSE KIT AS 2 EA 10 05181434AA HOSE CLAMP 3 4 SS 12 EA 11 0328066666 HOSE CLEAR BRAID 3 4 20 FT 1 2 3 4 7 8 9 10 OUTLET TO FEED WATER PUMP PUMP INLET INLET FEED WATER FROM SEA STRAINER OUTLET INLET FROM RINSE CLEAN BUCKET INLE...

Page 264: ...OCK 10 SS EACH 2 13 3131170147 CHANNEL DIN 35 MM RAIL INCH 3 25 14 3131384900 TERMINAL CONN FERRULE 20AWG WH EACH 15 15 067262820008 STANDOFF 6 32 X 1 2 F X F EACH 4 16 067272720004 STANDOFF 6 32 X 1 4 M X F EACH 4 17 061120018000 WASHER SPLIT LOCK 6 SS EACH 4 18 061160631005 SC PHIL PAN 10 32 X 5 16 SS EACH 6 19 061162020008 SC PHIL FLAT 6 32 X 1 2 SS EACH 4 20 1904010043 STRAIN RELIEF 3217 1 2 G...

Page 265: ...31170147 CHANNEL DIN 35 MM RAIL INCH 3 25 14 3131384900 TERMINAL CONN FERRULE 20AWG WH EACH 15 15 067262820008 STANDOFF 6 32 X 1 2 F X F EACH 4 16 067272720004 STANDOFF 6 32 X 1 4 M X F EACH 4 17 061120018000 WASHER SPLIT LOCK 6 SS EACH 4 18 061160631005 SC PHIL PAN 10 32 X 5 16 SS EACH 6 19 061162020008 SC PHIL FLAT 6 32 X 1 2 SS EACH 4 20 1904010043 STRAIN RELIEF 3217 1 2 GREY EACH 2 21 19040192...

Page 266: ...272720004 STANDOFF 6 32 X 1 4 M X F EACH 4 16 061120018000 WASHER SPLIT LOCK 6 SS EACH 4 17 061160631005 SC PHIL PAN 10 32 X 5 16 SS EACH 6 18 061162020008 SC PHIL FLAT 6 32 X 1 2 SS EACH 4 19 1904010043 STRAIN RELIEF 3217 1 2 GREY EACH 2 20 1904019243 STRAIN RELIEF 1834 EACH 1 21 B596800007 PCB MAIN UW SE W O HOURMETER EACH 1 22 061160620005 SC PHIL PAN 6 32 X 1 4 SPECIAL EACH 4 23 0101642583 ADA...

Page 267: ...Ultra Whisper Rev July 2008 P N B596220020 STEP DOWN POWER SUPPLY PRINTED CIRCUIT BOARD 24 VDC INPUT TO 12 VDC OUTPUT 24 VDC 12 VDC WHT RED WHT BLK RED POS BLACK NEG OUTPUT POWER INPUT POWER section 9 page 27 of 49 ...

Page 268: ...SSURE PUMP RED POS BLK NEG FRESH WATER FLUSH RED POS BLK NEG DIVERSION VALVE RED POS BLK NEG U V STERILIZER YELLOW BROWN GREEN GREY SHIELD SALINITY PROBE RED BLACK HIGH PRESSURE SWITCH RED BLACK LOW PRESSURE SWITCH TB 3 MODEL SELECTION JUMPER TABLE MODEL JUMPERS A B C D E F G ULTRA WHISPER 200 CUT CUT ULTRA WHISPER 300 CUT CUT ULTRA WHISPER 400 CUT CUT ULTRA WHISPER 500 CUT CUT CUT ULTRA WHISPER 6...

Page 269: ...Sea Recovery Ultra Whisper Rev July 2008 TOUCH PAD Item Part Number Qty U M Description 31315611W 1 EACH TOUCH PAD ULTRA WHISPER section 9 page 29 of 49 ...

Page 270: ...y 2008 REMOTE CONTROL 37 Item Part Number Qty U M Description B611220003 1 Each REMOTE 170 AW UW 31315606WE 1 EACH TOUCH PAD REMOTE AW 170 4900283104 77 FEET CABLE MULTIST 8 CON WHITE 3131100900 2 EACH PLUG RJ45 section 9 page 30 of 49 ...

Page 271: ...Sea Recovery Ultra Whisper Rev July 2008 ITEM PART NUMBER DESCRIPTION QTY U M B596800006 SOFT START ASSY AW 1 EACH 1 section 9 page 31 of 49 ...

Page 272: ...Sea Recovery Ultra Whisper Rev July 2008 Sub section 9 B pages 33 41 Exploded Parts Views For the Compact Style Only section 9 page 32 of 49 ...

Page 273: ...43000 WASHER FLAT OS 1 4 SS EACH 4 17 061060045000 NUT HEX 1 4 20 W INSERT SS EACH 8 18 0101652583 ADAP 1 2 MPT X 1 2 BARB PVC EACH 1 19 061161130010 SC PHIL OVAL 10 24 X 5 8 SS EACH 3 20 061161130016 SC PHIL OVAL 10 24 X 1 SS EACH 4 21 05181434AA HOSE CLAMP 3 4 SS EACH 8 22 061010030000 NUT HEX 10 24 SS EACH 3 23 5301381000 MANIFOLD HIGH LOW PRESS UW SE EACH 1 24 061161630012 SC PHIL FLAT 10 24 X...

Page 274: ...Sea Recovery Ultra Whisper Rev July 2008 14 10 13 21 1 17 16 30 29 25 28 3 3 4 33 24 23 12 2 15 32 31 19 22 34 7 8 9 11 20 5 26 8 10 17 35 27 section 9 page 34 of 49 ...

Page 275: ...RESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R O MEMBRANE ELEMENT Damage caused to the Sea Recovery High Pressure Pump R O Membrane Element or any other component from the use of third party non Sea Recovery supplied filter elements is the responsibility and liability of the operator and is not covered by the Sea Recovery Warranty FILTER ELEMENT CAUTION Do not use string wound or fiber type pr...

Page 276: ... 10 NYLON EACH 4 6 061170628016 SC PHIL PAN A 10 X 1 SS EACH 4 7 2020043811 BRACKET UW SE FRAME MULTI EACH 1 8 061142145012 BOLT HEX 1 4 20 X 3 4 SS EACH 4 9 065070045000 NUT LOCKING 1 4 20 FLANGED NYL EACH 4 10 061080043000 WASHER FLAT 1 4 SS EACH 4 11 05181434AA HOSE CLAMP 3 4 SS EACH 4 12 0101072583 ELB90 1 2 MPT X 1 2 BARB PVC EACH 2 13 0101422583 TEE 1 2 FT X 1 2 FT X 1 2 FT P EACH 1 14 01013...

Page 277: ...4018800 O RING 236 PREFILTER UW 4 0801060157 ELEMENT PREFILTER 10 05 EACH 1 5 065080028000 WASHER FLAT 10 NYLON EACH 4 6 061170628016 SC PHIL PAN A 10 X 1 SS EACH 4 7 2020043811 BRACKET UW SE FRAME MULTI EACH 1 8 061142145012 BOLT HEX 1 4 20 X 3 4 SS EACH 4 9 065070045000 NUT LOCKING 1 4 20 FLANGED NYL EACH 4 10 061080043000 WASHER FLAT 1 4 SS EACH 4 11 05181434AA HOSE CLAMP 3 4 SS EACH 4 12 01010...

Page 278: ...T 300 B390380003 HOSE HP ASSY UWC 400 EACH 2 FOR THE ULTRA WHISPER COMPACT 400 500 600 B390380004 HOSE HP ASSY UWC 600 EACH 2 TO REMOTE THE R O MEMBRANE VESSEL FROM THE COMPACT SYSTEM 2 EACH 6 FOOT LONG H P HOSES B390380004 HOSE HP ASSY UWC 600 EACH 2 Note Special lengths may be ordered from Sea Recovery The end fittings on the High Pressure Hose are crimped into place using a special crimp machin...

Page 279: ...ESCRIPTION U M QTY 1 B390380001 HOSE HP ASSY UW SE MODULAR EACH 2 6 FEET LONG 1 828mm LONG SPECIAL LENGTHS MAY BE ORDERED FROM THE FACTORY 2 061142145012 BOLT HEX 1 4 20 X 3 4 SS EACH 4 3 061172143016 SC HEX A 1 4 X 1 SS EACH 4 4 061161845012 SC ALLEN FLAT 1 4 20 X 3 4 SS EACH 4 5 0520051900 MVA RACK UW SE EACH 2 1 2 3 4 5 section 9 page 39 of 49 ...

Page 280: ...Sea Recovery Ultra Whisper Rev July 2008 ANATOMY OF A SPIRAL WOUND REVERSE OSMOSIS MEMBRANE ELEMENT section 9 page 40 of 49 ...

Page 281: ...ITH BRINE SEAL EACH 1 3 2614050433 BRINE SEAL 3 4 2453502400 END PLUG SINGLE 3 AW EACH 1 5 2453512400 END PLUG DUAL 3 AW EACH 1 6 2614014900 O RING 230 BRINE 3 END PLUG EACH 4 7 2614010100 O RING 116 PRODUCT AS AW EACH 2 8 0117410800 NIPPLE HP MVA AW EACH 2 9 2614017900 O RING 115 INTERCONNECT AW EACH 4 10 1317011769 ELB90 6 x1 4 FPTSS EACH 2 11 0520210600 RETAINER PORT MVA AW EACH 2 12 0101370815...

Page 282: ...Sea Recovery Ultra Whisper Rev July 2008 Sub section 9 C pages 43 49 Exploded Parts Views For the Modular Style Only section 9 page 42 of 49 ...

Page 283: ...RESSURE PUMP AS WELL AS PREMATURE FOULING OF THE R O MEMBRANE ELEMENT Damage caused to the Sea Recovery High Pressure Pump R O Membrane Element or any other component from the use of third party non Sea Recovery supplied filter elements is the responsibility and liability of the operator and is not covered by the Sea Recovery Warranty FILTER ELEMENT CAUTION Do not use string wound or fiber type pr...

Page 284: ... GAUGE 30 0 70 CBM NPT EACH 1 11 05180851CC GAUGE BRACKET CBM SS EACH 1 12 0204010869 ELB90 1 4 TUBE X 1 4 FPT PLAST EACH 1 13 0204020869 ELB90 1 4 TUBE X 1 4 MPT PLAST EACH 1 14 0204090869 CONN 1 4 TUBE X 1 4 MPT PLASTI EACH 1 15 2301021558 SWITCH PRESS DEC 15 35 PSI EACH 1 16 2321021658 SWITCH PRESS INC 100 225 PSI EACH 1 17 061160630012 SC PHIL PAN 10 24 X 3 4 SS EACH 2 18 061172143016 SC HEX A...

Page 285: ...NEL ECO PUMP MOUNTING EACH 1 4 2132021600 RUBBER MOUNT GROMMET 1 1 4 OD EACH 4 5 061182143032 SC LAG 1 4 X 2 SS EACH 4 6 061100043000 WASHER FLAT OS 1 4 SS EACH 8 7 061060045000 NUT HEX 1 4 20 W INSERT SS EACH 4 8 061142145020 BOLT HEX 1 4 20 X 1 1 4 SS EACH 4 9 10181524CC GAUGE 0 1400 CBM NPT EACH 1 10 0117661900 ADAP 3 8 MBSP X 1 2 FPT SS EACH 2 11 0101072583 ELB90 1 2 MPT X 1 2 BARB PVC EACH 2 ...

Page 286: ...lar Ultra Whisper 400 Modular Ultra Whisper 500 Modular Ultra Whisper 600 Modular Item Part Number Qty U M Description B390380001 2 EACH HOSE HP ASSY UWC 200 6 Ft long Note Special lengths may be ordered from Sea Recovery The end fittings on the High Pressure Hose are crimped into place using a special crimp machine The High Pressure Hose is not repairable If damaged replace the High Pressure Hose...

Page 287: ...Sea Recovery Ultra Whisper Rev July 2008 ANATOMY OF A SPIRAL WOUND REVERSE OSMOSIS MEMBRANE ELEMENT section 9 page 47 of 49 ...

Page 288: ...SSEL HIGH PRESSURE 900GPD AW EACH 1 2 2724011433 MEMBRANE 900GPD AW WITH BRINE SEAL EACH 1 3 2614050433 BRINE SEAL 3 4 2453502400 END PLUG SINGLE 3 AW EACH 1 5 2453512400 END PLUG DUAL 3 AW EACH 1 6 2614014900 O RING 230 BRINE 3 END PLUG EACH 4 7 2614010100 O RING 116 PRODUCT AS AW EACH 2 8 0117410800 NIPPLE HP MVA AW EACH 2 9 2614017900 O RING 115 INTERCONNECT AW EACH 4 10 1317011769 ELB90 6 x1 4...

Page 289: ...TUBE X 1 4 FPT PLAST EACH 2 7 061161145014 SC PHIL OVAL 1 4 20 X 7 8 SS EACH 10 8 061100043000 WASHER FLAT OS 1 4 SS EACH 14 9 061060045000 NUT HEX 1 4 20 W INSERT SS EACH 10 10 061172143016 SC HEX A 1 4 X 1 SS EACH 4 11 2 061161130010 SC PHIL OVAL 10 24 X 5 8 SS EACH 4 12 B502380001 MANIFOLD PROD ASSY UW SE EACH 1 13 3131223900 ENCLOSURE LID AQUA ER EACH 1 14 2632180526 DECOFELT 1 16 X 1 BLK ADH ...

Page 290: ...Sea Recovery Ultra Whisper Rev A SECTION 10 CONVERSION CHARTS INFORMATION TABLES section 10 page 1 of 8 ...

Page 291: ...______________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ ___________________________________________________________________________________________________ _____________________________________________...

Page 292: ...25 00098425 0130 50 30 00118110 0180 40 40 00157480 0260 30 50 00196850 0410 20 75 00295275 0850 10 100 00393700 1770 5 200 00787400 9370 1 TEMPERATURES CELSIUS vs FAHRENHEIT CONVERSION CHART F C F C 0 32 122 50 32 0 131 55 41 5 140 60 50 10 149 65 59 15 158 70 68 20 167 75 78 25 176 80 86 30 185 85 95 35 194 90 104 40 203 95 113 45 212 100 CELSIUS 0 556 F 32 FAHRENHEIT 1 8 C 32 section 10 page 3 ...

Page 293: ...80 502 578 628 627 682 735 808 897 988 25 77 488 412 589 516 633 561 738 664 894 812 490 436 591 545 636 592 742 701 903 857 20 68 504 349 604 436 647 474 751 561 908 686 505 368 605 461 649 500 755 593 910 725 15 59 525 293 623 366 666 398 769 471 924 576 525 309 624 387 668 420 772 498 928 609 10 50 552 244 649 306 692 332 793 393 947 481 551 258 649 323 692 351 795 415 950 508 5 41 587 203 683 ...

Page 294: ... 800 106 94 3 96 3 03 3 33 3 02 900 120 31 4 46 3 41 3 75 3 40 1 000 133 68 4 95 3 79 4 17 3 78 2 500 334 20 12 38 9 46 10 41 9 45 5 000 668 40 24 76 18 93 20 83 18 89 7 500 1002 60 37 13 28 39 31 24 28 34 10 000 1336 81 49 51 37 85 41 65 37 79 25 000 3342 00 123 80 94 60 104 10 94 50 50 000 6684 00 247 60 189 30 208 30 188 90 75 000 100 6 00 371 30 283 90 312 40 283 40 100 000 13368 06 495 11 378...

Page 295: ... 370 4 2 700 185 6 166 666 3 384 6 2 600 192 8 125 000 4 400 0 2 500 200 10 100 000 5 416 6 2 400 208 12 83 333 6 434 8 2 300 217 14 71 428 7 454 5 2 200 227 16 62 500 8 476 2 2 100 238 18 55 555 9 500 0 2 000 250 20 50 000 10 526 3 1 900 263 22 45 454 11 555 5 1 800 278 24 41 666 12 588 2 1 700 294 26 38 461 13 625 0 1 600 312 28 35 714 14 666 6 1 500 333 30 33 333 15 714 2 1 400 357 40 25 000 20...

Page 296: ... x 0 3048 meters m x 3 281 feet yard x 0 9144 meters m x 1 0936 yard mile x 1 6093 kilometers km x 0 6214 mile inch x 2 54 centimeters cm x 0 3937 inch VOLUME fluid oz x 29 57 milliliters ml x 0 03381 fluid oz U S quart x 0 94635 liters l x 1 0567 quarts U S gallon x 3 7854 liters l x 0 2642 gallons feet3 x 28 317 liters x 0 03531 feet3 feet3 x 0 02832 meters3 x 35 315 feet3 yard3 x 0 7646 meters3...

Page 297: ...59 67 3980 65 0 0 3249 0 0829 8 2525 53 4609 50 1 0 2893 0 0657 7 3482 42 3871 40 2 0 2576 0 0521 6 5430 33 6069 32 3 0 2294 0 0413 5 8268 26 6516 32 4 0 2043 0 0328 5 1892 21 1385 19 6 0 1620 0 0206 4 1148 13 2913 13 8 0 1285 0 0130 3 2639 8 3626 8 10 0 1019 0 0082 2 5883 5 2588 5 12 0 0808 0 0051 2 0523 3 3064 3 14 0 0641 0 0032 1 6281 2 0809 2 16 0 0508 0 0020 1 2903 1 3070 1 18 0 0403 0 0013 1...

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