Sea-doo GTX DI 5649 Operator'S Manual Download Page 60

Page: 60 / 91

NOTE:

Some items are included in the PRE-OPERATION CHECKS and not nec-

essarily repeated in this chart.

D: Dealer

O: Operator

Every 10 hours in salt water use.

These items have to be initially checked after 25 hours. Thereafter, servicing
to be made as specified in this chart.

Daily flushing in salt water or foul water use.

Except DI models.

Emission-related component.

In salt water use.

ECT

ICA

SYST

Electrical connections condition and fastening
(ignition system, electrical box(es), starting system,
fuel injectors (

DI models

), etc.)

MPEM mounting brackets/fasteners

Digitally Encoded Security System

Monitoring beeper

Battery condition and straps

EER

SYS

TEM

Inspection and cable adjustment

ION

SYS

TEM

Drive shaft boot and spline condition (

if so equipped

)

PTO flywheel lubrication

Shifter system/cable adjustment

VTS (Variable Trim System,

if so equipped

)

Jet pump reservoir oil level/oil condition

Replace

Jet pump cover pusher inspection

Impeller condition and impeller/wear ring clearance

Water intake grate condition

HUL

AND

Bailer pick-ups, check for obstructions

Hull condition

DESCRIPTION

FREQUENCY

IRST

HOUR

EVER

Y 2

ONT

EVER

Y 5

ONT

Y 1

HOUR

PER

smo2000-003a.book Page 58 Thursday, November 11, 1999 10:44 AM

www.SeaDooManuals.net

Summary of Contents for GTX DI 5649

Page 1: ...www SeaDooManuals net ...

Page 2: ...elcote is a trademark of Gelcote International Knight s Spray Nine is a trademark of Korkay System Ltd The following trademarks are property of Bombardier Inc and or its subsidiaries SEA DOO BOMBARDIER ROTAX Bombardier Lube BOMBARDIER ROTAX Formula XP S Synthetic Injection Oil BOMBARDIER ROTAX Formula XP S DI Synthetic Injection Oil BOMBARDIER ROTAX Injection Oil Sea Doo Synthetic Grease Sea Doo L...

Page 3: ...e serious boaters may want to obtain Chapman Piloting by Elbert S Maloney available at most book stores When introducing your family or friends to the sport be sure they fully understand the controls and operation of the watercraft and the importance of courteous responsible riding Each operator has a responsibility to ensure the passenger safety and the safety of other water users Please follow a...

Page 4: ...3 Throttle Lever 23 4 Engine Start Stop Button 23 5 Variable Trim System Button VTS if so equipped 24 6 Choke Lever 24 7 Shift Lever 24 8 Speedometer 24 9 Information Center Gauge Buttons 24 10 Glove Box 28 11 Fuel Tank Valve 28 12 Fuel Tank Cap 28 13 Oil Injection Reservoir Cap 28 14 Front Storage Compartment Cover 29 15 Front Storage Compartment Cover Latch 29 16 Tool Kit 29 17 Air Intake Openin...

Page 5: ...36 DAILY PRE OPERATION CHECKS 37 Hull 38 Jet Pump Water Intake 38 Bilge 38 Battery 38 Fuel Tank and Oil Reservoir 38 Engine Compartment 38 Steering System 38 Throttle System 38 Shifter System 39 VTS Variable Trim System if so equipped 39 Safety Lanyard and Engine Start Stop Button 39 Storage Compartment Covers 39 OPERATING INSTRUCTIONS 40 Principle of Operation 40 Boarding the Watercraft 43 Starti...

Page 6: ...attery Condition 54 MAINTENANCE 55 Lubrication 55 Periodic Inspection 56 Periodic Inspection Chart 57 Throttle and Choke Cable Inspection 59 Carburetor Adjustment 59 Fuel Injection System 59 Fuel and Oil Filters 59 Steering Alignment 59 VTS Adjustment if so equipped 60 Vacuum Bailer Pick Ups 60 Fuses 60 General Inspection and Cleaning 62 TRAILERING STORAGE AND PRE SEASON PREPARATION 63 Trailering ...

Page 7: ...ever main tains a policy of continuous improve ment of its products without imposing upon itself any obligation to install them on products previously manufac tured Because of our ongoing commitment to product quality and innovation Bom bardier Inc reserves the right at any time to discontinue or change specifica tions designs features models or equipment without incurring obligation The illustrat...

Page 8: ... ice or inexperienced operator or an underage or disabled person is NOT RECOMMENDED Observe and follow all on product warning labels Become completely familiar with the controls and operation of the water craft before embarking on your first trip or taking on a passenger s If you have not had the opportunity to do so with your authorized Sea Doo dealer practice driving solo in a suitable area and ...

Page 9: ...ce from all other crafts other waterusers or other objects Like any other craft this watercraft has no brake Stopping distance will vary depending on initial speed load wind and water conditions Practice stopping and docking in a safe traffic free area to have an idea of how long it will take to stop the watercraft un der varying conditions Do not re lease throttle when trying to steer away from o...

Page 10: ...In shallow water proceed with cau tion and at very low speeds Grounding or abrupt stops may re sult in injury Debris may also be picked up and be thrown rearward by the jet pump onto people or prop erty Respect no wake zones the rights of other water users and the environ ment As the skipper and owner of a watercraft you are responsible for damage to other crafts caused by the wake of your watercr...

Page 11: ... watercraft without special equipment and train ing The engine and the corresponding components identified in this guide should not be utilized on product s other than for those they were de signed Maintenance procedures and specified tightening torque should be strictly adhered to Never attempt repairs unless the appropri ate tools are available These water crafts are designed with parts dimen si...

Page 12: ... authorized Sea Doo distributor U S A Except Puerto Rico BOMBARDIER MOTOR CORPORATION OF AMERICA 5000 STEWART AVENUE WAUSAU WI 54401 Phone 715 842 8886 Fax 715 848 3455 http www bombardier com CANADA Alberta British Columbia Manitoba North West Territories Nunavut Ontario Quebec Saskatchewan Yukon New Brunswick Nova Scotia Prince Edward Island BOMBARDIER RECREATIONAL PRODUCTS 75 J A BOMBARDIER ST ...

Page 13: ...ed SEA DOO dealer during the Warranty Coverage Period 3 CONDITION TO HAVE WARRANTY WORK VALIDATED The customer must notify an authorized SEA DOO watercraft dealer within two 2 days of the appearance of the defect in material and or workmanship and present to the servic ing authorized SEA DOO dealer the SEA DOO Warranty Registration Card or a proof of purchase of the NEW and UNUSED 2000 SEA DOO wat...

Page 14: ...y BOMBARDIER reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the SEA DOO sold while this warranty is in effect 6 TRANSFER If the customer sells the SEA DOO watercraft guaranteed under the present he shall assign and transfer this warranty which shall be valid for the rest of the relevant PERIOD as d...

Page 15: ...IER part without charge for parts and labor at any local authorized SEA DOO watercraft dealer 3 CONDITION TO HAVE WARRANTY WORK VALIDATED The customer must notify a local authorized SEA DOO watercrafts dealer within two 2 days of the appearance of the defect in material and or workmanship and present to the servicing authorized SEA DOO watercraft dealer the SEA DOO Warranty Registration Card or a ...

Page 16: ...nsis tencies between the two versions the English version shall prevail It is the customer s responsibility to ensure that the SEA DOO watercraft complies with all boating regulations and standards of any country other than the original country of sale where the SEA DOO watercraft is intended to be used BOMBARDIER reserves the right to modify this warranty at any time being understood that such mo...

Page 17: ...r refer to follow ing illustration for location The registration number should appear on each side of the watercraft 1 Registration number location NOTE The registration number must be above the water line Ensure also that the numbers are of the correct size and color Check with local regulations 1 F07L1QL smo2000 003a book Page 15 Thursday November 11 1999 10 44 AM www SeaDooManuals net ...

Page 18: ... Please read the following labels carefully before operating this watercraft Label 1 Label 2 CARBURETOR EQUIPPED MODELS F07L1SM 1 6 5 3 4 7 2 F12L06Y F01L9EY smo2000 003b fm Page 16 Thursday January 20 2000 8 52 AM www SeaDooManuals net ...

Page 19: ...bel 4 Label 5 Label 6 Label 7 Label 8 DI MODELS ONLY F12L08Y F02L2D0 F01L6V0 WARNING DO NOT BOOST BATTERY WHILE INSTALLED F00L050 F06L0DZ F00L0J1 F00L2FY smo2000 003b fm Page 17 Thursday January 20 2000 8 52 AM www SeaDooManuals net ...

Page 20: ...t the rear of watercraft RX DI MODELS 1 Hull Identification Number GTX DI MODELS 1 Hull Identification Number It is composed of 12 digits Engine The Engine Identification Number E I N is located on the upper crankcase on MAGNETO side 1 Engine Identification Number F00L2EY 1 F08L0QY 1 Z Z N 1 2 3 4 5 L 4 9 5 Model year Serial number F00A0CZ Month of production Year of production A letter may also b...

Page 21: ...omponents do not apply or are optional on some models RX DI Models F12L04L 27 28 21 19 18 26 7 2 10 32 33 31 17 29 12 23 14 15 16 13 11 34 30 4 3 8 9 5 24 6 1 10 23 smo2000 003a book Page 19 Thursday November 11 1999 10 44 AM www SeaDooManuals net ...

Page 22: ...20 GTX DI Models 14 F07L1WL 15 2 7 26 18 19 25 20 27 28 32 33 31 23 21 22 25 12 17 10 16 23 29 30 13 34 9 8 3 6 1 24 4 smo2000 003a book Page 20 Thursday November 11 1999 10 44 AM www SeaDooManuals net ...

Page 23: ...ver 15 Front Storage Compartment Cover Latch 16 Tool Kit 17 Air Intake Opening 18 Seat Strap 19 Seat Latch 20 Seat Extension Latch 21 Rear Grab Handle 22 Rear Storage Basket 23 Bow and Stern Eyelets 24 Mooring Cleats 25 Cargo Cleats 26 Footboard 27 Boarding Pads 28 Boarding Platform 29 Cooling System Bleed Outlet 30 Flushing Connector 31 Bilge Drain Plugs 32 Jet Pump Nozzle 33 Reverse Gate 34 Jet ...

Page 24: ... models also offers a special safety lanyard the Sea Doo LKTM Learning Key which can be pro grammed so that the vehicle can be run only at a limited speed Such fea ture is ideal for first time riders To have additional safety lanyard refer to an authorized Sea Doo dealer If the engine is stopped with the start stop button while the safety lanyard re mains on the switch it can be restart ed within ...

Page 25: ...ily ap plied several times If engine is flood ed it will not start 4 Engine Start Stop Button All Models To start engine depress and hold the start stop button Release immediate ly after engine is started To stop engine fully release throttle le ver then depress the start stop button and disconnect safety lanyard from the switch 1 Engine start stop button With the Digitally Encoded Security System...

Page 26: ...red Push back to go to previous positions Always set in forward when finished 8 Speedometer Analog speedometer indicates the speed of watercraft in miles per hour MPH and kilometers per hour km h The speed sensor mounted on the ride plate sends the signal to the speedom eter and information center 9 Information Center Gauge Buttons NOTE With the safety lanyard discon nected information center can ...

Page 27: ...ation of the watercraft Tachometer Indicates the revolutions per minute RPM of the engine Speedometer Indicates the speed of watercraft in kilometers per hour KPH or miles per hour MPH Peak Speed Indicates the top speed the watercraft reached PK KPH or PK MPH Average Speed The information cen ter approximately calculates and dis plays the average speed AV KPH or AV MPH of the watercraft since the ...

Page 28: ...uipped The VTS position indicator shows the riding angle of the watercraft 1 Position indicator 2 Bow up 3 Bow down Display Priorities The clock clock compass if so equipped is the default display mode The default display is the one that ap pears when the information center is first activated or displayed back after an alternate display was chosen The tachometer speedometer and chronometer are the...

Page 29: ...R and hold for 2 seconds Clock Adjustment While in the clock compass mode 1 Press TOGETHER and hold for 2 seconds 1 Repeatedly press to adjust HOURS 1 Repeatedly press to adjust MINUTES 1 Press TOGETHER to end NOTE If MODE and SET buttons are not pressed at the end the default dis play will come back after 10 seconds and the time entered will remain F00L2B0 1 F00L2BZ 1 F00L2B0 1 F00L2B1 1 F00L2B1 ...

Page 30: ...of watercraft CAUTION Improper opening of fuel valve may restrict flow of fuel and may lead to engine damage Make sure valve is fully opened while run ning RES Use when the watercraft has run out of fuel in the ON position Always refill the fuel tank at the first opportunity After refueling turn the fuel tank valve to the ON position to continue operation 12 Fuel Tank Cap Open the front storage co...

Page 31: ...lever upward in order to open the front storage compartment cover Always relatch NOTE Verify periodically the lock pin tightness of storage cover Tighten if needed and make sure storage cover latches properly 16 Tool Kit Contains tools needed to perform basic watercraft maintenance 17 Air Intake Opening This is where air enters to supply the engine and ventilate the engine com partment If the air ...

Page 32: ... hook RX MODELS 1 Insert this tab in hook 2 Hook GTX DI Models When reinstalling the seat insert seat hook into body front tab for each por tion of the seat 1 Insert this tab in hook 2 Hook Pull latch lever to insert it over the rear lock pin Release latch lever then firmly push on rear of the seat to relatch WARNING Components inside engine com partment may be hot When start ing or operating the ...

Page 33: ...nient watertight removable basket to carry personal articles 23 Bow and Stern Eyelets Bow Eyelet Eyelets can be used for mooring tow ing and as a tie down point during traile ring 1 Bow eyelet Stern Eyelet GTX DI Models This eyelet allows a rope with a hook a closed end or an open end to be at tached 1 Stern eyelet 24 Mooring Cleats These cleats can be temporarily used for docking while refueling ...

Page 34: ... footboard when riding 27 Boarding Pads Provide a cushioned surface for the knees when boarding from rear of wa tercraft All Models 28 Boarding Platform Provides a large surface for easier board ing from rear of watercraft 29 Cooling System Bleed Outlet GTX DI Models TYPICAL 1 Bleed outlet RX Models 1 Bleed outlet F07L0XY 1 F01L94Y 1 F12L05Y 1 smo2000 003a book Page 32 Thursday November 11 1999 10...

Page 35: ...ter CAUTION Make sure drain plugs are properly secured prior to launch ing the watercraft in water 1 Unscrew 2 Tighten Tilt the watercraft slightly to the rear so that the water can completely flow out of the bilge 32 Jet Pump Nozzle Jet pump nozzle turns side to side via rider input at the handlebar This pro vides directional control when engine is running 33 Reverse Gate When selecting the neutr...

Page 36: ...tor clean ing products They may contain ad ditive that could damage injector components Recommended Oil Carburetor Equipped Models Use of BOMBARDIER ROTAX Formula XP S synthetic injection oil or equiva lent high quality synthetic oil available from an authorized Sea Doo dealer This fully synthetic oil provides out standing lubrication and cleanliness less friction and wear for greater en gine perf...

Page 37: ...f API TC oil as resulting chemical re actions may cause severe engine damage Oil Injection System This watercraft features an oil injection system which does not require manual fuel oil mixing A sufficient amount of injection oil should be maintained in the reservoir NOTE It is recommended to carry a 1 L of spare injection oil The use of a funnel is recommended to pour the oil into the reservoir S...

Page 38: ...ely 15 li ters 4 gal of gasoline then add the injection oil in the fuel Fill up fuel tank with gasoline Do not overfill NOTE It is important to proceed in this order to allow a proper mixing of the oil in the gasoline If oil is added first in an empty fuel tank fuel lines will be filled up with injection oil leading in a no start condition of the engine CAUTION Remove and clean spark plugs after e...

Page 39: ...ior to verifying any of the following ITEM OPERATION Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Battery Inspect tightness of cables and retaining strap Fuel tank and oil reservoir Refill Engine compartment Check fuel line connections for tightness Verify for any fuel leak odor Steering system Check operation Throttle system Check operation Shifter system ...

Page 40: ...ssary Check fuel tank and oil reservoir retain ing straps fasteners Engine Compartment Steering System Assisted by another person check steering operation for free movement When the handlebar is horizontal the jet pump nozzle should be in the straight ahead position Ensure the jet pump nozzle pivots easily when han dlebar is turned Throttle System Check throttle lever for free and smooth operation...

Page 41: ...ed for approximately 33 seconds by depressing the engine start stop button Safety Lanyard and Engine Start Stop Button Position shift lever in neutral Ensure that both switches operate properly Start engine and stop it using each switch individually Storage Compartment Covers Ensure they are closed and latched WARNING Verify the reverse gate operation before starting the engine WARNING If engine d...

Page 42: ...neutral pullshift lever halfway All Models The reverse gate will be in the middle position directing half of the thrust to ward the front of the craft to minimize watercraft movement 1 Shift lever in neutral position WARNING Always perform the DAILY PRE OPERATION CHECKS before oper ating the watercraft Become thor oughly familiar with all controls and the function of each Should any control or ins...

Page 43: ... opposite direction that you want to move the rear of the watercraft For example to steer the rear of the watercraft to the left side turn the handlebar to the right side 1 Handlebar turned to the right side 2 Rear of watercraft moving to the left side RX Models In reverse position turn the handlebar in the same direction that you want to move the rear of the watercraft For example to steer the re...

Page 44: ...hen lower speeds are recom mended it is an excellent opportunity to gain familiarity of trim adjustment and its effects When the nozzle is positioned in an up ward angle the water thrust directs the bow of the watercraft upward This po sition is used to optimize high speed TYPICAL 1 Push on arrow pointing upward on VTS button 2 Bow up 3 Nozzle up NOTE VTS position is indicated on a bar gauge in th...

Page 45: ... choppy water conditions when carrying a passenger Boarding the Watercraft General As with any watercraft boarding should be done carefully and engine should not be running On some models boarding is facilitat ed by using a step CAUTION Never use jet pump com ponents as a supporting point to board the watercraft F07L1YY 2 3 8 1 F07A0AY WARNING Throttle should be applied and handlebar turned to cha...

Page 46: ...rcraft away from the dock A 90 cm 3 ft In shallow water board the watercraft either from the side or the rear Boarding in Deep Water Operator Alone Swim to the rear of the watercraft Grip the grab handle and pull yourself upward until your knee can reach the boarding platform then grip the seat strap Bring your feet on the footboard while maintaining balance using the handle bar RX DI models Sit a...

Page 47: ...low pro cedure below for cold or warm engine starting If engine fails to start after 10 seconds wait a few seconds then repeat proce dure CAUTION To avoid starter motor overheating the cranking period should not exceed 5 10 seconds and a rest period should be observed be tween cranking cycles to let the start er cool down and its mechanism dis engage Release engine start stop button im mediately a...

Page 48: ... full throttle until the engine is warm CAUTION Avoid watercraft operation in weeded areas If unavoidable vary watercraft speed Rough Water or Poor Visibility Operation Avoid operation in these conditions If you should do so proceed with caution and prudence using minimum speed Crossing Waves Reduce speed Always be prepared to steer and balance as necessary When crossing wakes always keep a safe d...

Page 49: ...ut off the using the safety lanyard when wa ter depth is 90 cm 3 ft under the hull then pull the watercraft to the beach Shutting Off the Engine To keep watercraft directional control the engine should be running until the watercraft is at idle To shut off the engine completely re lease throttle lever and press the en gine start stop button Remove safety lanyard from watercraft WARNING Directional...

Page 50: ... the cooling system with fresh water is essential to neutralize corrod ing effects of salt or other chemical products present in water It will help to remove sand salt shells or other parti cles in water jackets engine exhaust manifold tuned pipe and or hoses Engine lubrication and flushing should be performed when the watercraft is not expected to be used further the same day or when the watercra...

Page 51: ...f air intake silencer during one minute NOTE An increase of engine RPM may be noticed while spraying the lu bricant in the air intake silencer 1 Partially pull tube out of air box to inject BOMBARDIERLUBE lubricant or equivalent Push tube in when finished Carburetor Equipped Models After approximately half a minute close fuel tank valve if so equipped to run engine out of fuel while lubricating CA...

Page 52: ...air intake silencer cov er Properly reconnect spark plug cables to spark plugs Wipe up any residual water from the engine Anticorrosion Treatment To prevent corrosion spray a corrosion inhibitor salt water resistant such as BOMBARDIER LUBE lubricant or equivalent over metallic components in engine compartment Apply dielectric grease salt water re sistant on battery posts and cable connectors CAUTI...

Page 53: ...switch may allow normal operation These performance reduced modes allow the rider to go back home which would not be possible without this ad vanced system If this occurs see an authorized Sea Doo dealer as soon as possible for inspection Engine Overheating All Models If the monitoring beeper continuously sounds stop engine immediately Perform Jet Pump Water Intake and Impeller Cleaning procedure ...

Page 54: ...efer to an autho rized Sea Doo dealer for servicing CAUTION Inspect water intake grate for damage Refer to an authorized Sea Doo dealer for repair as neces sary Capsized Watercraft The watercraft is designed so that it should not turn over easily Also two sponsons mounted on the side of the hull assist watercraft stability If it turns over it will remain capsized CAUTION Always refer to decal lo c...

Page 55: ...ng the engine Try several times DI Models To prevent fuel to be injected in the en gine proceed as follows Depress the throttle lever at full throt tle position and HOLD for cranking Crank engine several times Carburetor Equipped Models As soon as the engine starts release throttle lever Do not race engine All Models If it does not work Remove spark plug cables and con nect them on the grounding d...

Page 56: ...ure to car ry the water out the exhaust outlet CAUTION Failure to do this may re sult in damage to the engine If you must tow a stranded watercraft in water and do not have a hose pinch er be sure to stay well below the maximum towing speed of 24 km h 15 MPH Snugly install the hose pincher on the water supply hose as shown CARBURETOR EQUIPPED MODELS 1 Hose pincher on water supply hose on this side...

Page 57: ... Lubricate the throttle and choke cables if so equipped with BOMBARDIER LUBE lubricant or equivalent Electrical Connections As necessary apply anticorrosion prod uct such as dielectric grease on battery posts and all exposed cable connectors CAUTION Do not lubricate connec tors of the Multi Purpose Electronic Module Additional Lubrication BOMBARDIER LUBE lubricant or equiv alent will help prevent ...

Page 58: ...pection Routine maintenance is necessary for all mechanized products A periodic in spection contributes to the product s life span The following maintenance chart gives guidelines for regular watercraft ser vicing scheduled to be performed by you and or by an authorized Sea Doo dealer The schedule should be adjust ed according to operating conditions and use IMPORTANT Schedule for watercraft renta...

Page 59: ...ustment including choke throttle cable adjustments carburetor equipped models D Throttle choke cables carburetor equipped models inspection lubrication O Fuel filter carburetor equipped models and lines inspection D Fuel filter replacement D Direct injectors check for leakage DI models D Fuel injection system sensors except throttle body visual inspection DI models D Throttle body cleaning and the...

Page 60: ...Encoded Security System D Monitoring beeper D Battery condition and straps D STEERING SYSTEM Inspection and cable adjustment D PROPULSION SYSTEM Drive shaft boot and spline condition if so equipped D PTO flywheel lubrication O Shifter system cable adjustment D VTS Variable Trim System if so equipped D Jet pump reservoir oil level oil condition Replace Replace D Jet pump cover pusher inspection D I...

Page 61: ...th improper carburetor adjustment Fuel Injection System DI Models The fuel injection system inspection should be performed by an authorized Sea Doo dealer CAUTION Never use injector clean ing products They may contain ad ditives that could damage injector components All Models Fuel and Oil Filters The fuel filter carburetor equipped models and the oil filter should be re placed by an authorized Se...

Page 62: ...nnel Two pick ups use a low pressure area in the jet pump to siphon the water out of the bilge when the engine is operating Inspect each pick up screen for ob structions clean as necessary TYPICAL 1 Vacuum bailer pick ups Fuses If an electrical problem occurs check the fuses If a fuse is burnt replace by one of the same rating Follow proce dures below CAUTION Do not use a higher rated fuse as this...

Page 63: ...hen pull out both vent tubes each side of elec trical box at rear of hull 1 Rear electrical box 2 Remove vent tubes GTX DI Models All Models Unclip and remove cover of the electri cal box TYPICAL 1 Fuse holder All Models Properly reinstall removed components F06H1SY 1 2 F06H1TY 1 2 F12H01Y 1 2 F07H07Z F12H02Y 1 smo2000 003a book Page 61 Thursday November 11 1999 10 44 AM www SeaDooManuals net ...

Page 64: ... oil electrolyte deposits and mil dew Occasionally wash the body with wa ter and soap only use mild detergent Remove any marine organisms from engine and or hull Apply non abrasive wax such as silicone wax CAUTION Never clean fiberglass and plastic parts with strong deter gent degreasing agent paint thin ner acetone etc Stains may be removed from seat and fiberglass with Knight s Spray Nine from K...

Page 65: ...hing Loading Before launching the watercraft en sure the bilge plugs are fully screwed After loading the watercraft ensure they are removed to drain bilge Storage It is recommended that the watercraft be serviced by an authorized Sea Doo dealer for storage but the following op erations can be performed by you with a minimum of tools CAUTION Do not run the engine dur ing the storage period Engine D...

Page 66: ...n system as explained in MAINTENANCE section Fuel System SEA DOO fuel stabilizer or equiva lent can be added in fuel tank to pre vent fuel deterioration and carburetor gumming Follow manufacturer s in structions for proper use CAUTION Fuel stabilizer should be added prior to engine lubrication to ensure carburetor protection against varnish deposits Cooling System Flushing and Engine Internal Lubr...

Page 67: ...dable anti freeze compatible with internal com bustion aluminum engines This will contribute to protect the environment NOTE The engine will not have to run during this operation but should have been ran before to exhaust water from cooling system components Hose Pinchers Installation Some hoses have to be plugged to prevent draining before filling cooling system jackets with the antifreeze Carbur...

Page 68: ... this order to allow proper flow of an tifreeze 1 Engine cylinder drain hose 2 Water outlet hose Pour approximately 200 mL 7 oz of antifreeze in the water regulator valve supply hose to allow antifreeze flow ing through the valve and into muffler to protect it Reconnect hose to T fitting DI Models Install hose pinchers at the following location 1 Air compressor water outlet hose 2 Water supply hos...

Page 69: ...utlet hose Continue to pour until antifreeze flows in engine drain hose 1 Engine drain hose Remove pinchers in this order to allow proper flow of antifreeze 1 Bleed outlet hose 2 Air compressor water outlet 3 Engine cylinder drain hose Remove temporary hose and recon nect engine water outlet hose Remove water regulator valve supply hose 1 Water regulator valve 2 Supply hose Temporarily install a s...

Page 70: ...t Spray BOMBARDIER LUBE lubricant or equivalent over metallic compo nents in engine compartment Lubricate the throttle cable with BOM BARDIER LUBE lubricant or equivalent Final Steps Apply a good quality marine wax to the body The seat and the seat extension if so equipped should be partially left opened and storage baskets if so equipped should be removed during storage This will avoid engine com...

Page 71: ...buretor equipped models cable inspection adjustment Dealer Fuel filter replacement carburetor equipped models Dealer Fuel injection sensors verification DI models Dealer Fuel system check valves lines fasteners pressurization Dealer Direct injector check for leakage DI models Dealer Filler neck fuel tank and fuel cap condition Dealer Fuel tank straps Operator Refill fuel tank LUBRICATION SYSTEM Oi...

Page 72: ...ed for the watercraft Defective safety lanyard Use another programmed safety lanyard Dried salt water in safety lanyard cap Clean safety lanyard cap to remove salt water Improper operation of MPEM or defective wiring harness Refer to an authorized Sea Doo dealer A 2 seconds beep every 2 seconds intervals DI models Exhaust system overheat See engine OVERHEATING A 2 seconds beep every minute interva...

Page 73: ...osed fuel tank valve carburetor equipped models Turn fuel tank valve to ON position Fuel tank empty or water contaminated Refill Siphon and fill with fresh fuel Fuel filter clogged or water contaminated carburetor equipped models Clean check fuel tank for water Fouled defective spark plugs Replace Misuse of choke carburetor equipped models Use only with cold engine Replace spark plugs Fuel flooded...

Page 74: ... an authorized Sea Doo dealer Rich fuel mixture high fuel consumption Flame arrester dirty clogged if so equipped Clean or replace Partially closed choke carburetor equipped models Refer to an authorized Sea Doo dealer Defective sensor or MPEM DI models Refer to an authorized Sea Doo dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Monitoring beeper sounds continuously Clogged jet pump water intake ...

Page 75: ...p home mode due to a component malfunction DI models Try removing and reinstalling the safety lanyard on its switch Refer to an authorized Sea Doo dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Cavitation Jet pump water intake clogged Clean Damaged impeller Replace Refer to an authorized Sea Doo dealer The safety lanyard used purposely does not allow watercraft top speed DI models Use a safety lan...

Page 76: ...on unit ELECTRICAL Magneto generator output 180 W 6000 RPM 270 W 6000 RPM Ignition system type Digital CDI Digital inductive type Spark plug Make and type NGK BR8ES NGK ZFR4F 11 Gap 0 5 0 6 mm 020 024 in 1 1 mm 043 in Starting system Electric starter with reduction gear Battery 12 V 19 A h Fuse MPEM 5 A Electrical system 2 x 15 A 1 x 15 A 2 x 25 A VTS system 7 5 A Fuel pump N A 10 A Information ce...

Page 77: ...smission Direct drive Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 20 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 2 Overall length 286 cm 113 in Overall width 120 cm 47 in Overall height 104 cm 41 in Weight 275 kg 605 lb Load limit passengers luggage 181 kg 350 lb CAPACITIES Fuel tank 56 5 L 15 U S gal...

Page 78: ...plug Make and type NGK ZFR4F 11 Gap 1 1 mm 043 in Starting system Electric starter with reduction gear Battery 12 V 19 A h Fuse MPEM 5 A Electrical system 1 x 15 A 2 x 25 A Fuel pump 10 A Information center 1 A FUEL SYSTEM Fuel type Unleaded regular gasoline with 87 octane R M 2 Fuel injection Orbital Direct Fuel Injection twin throttle body 46 mm 1 81 in PROPULSION Propulsion system Bombardier Fo...

Page 79: ...ly manu factured DIMENSIONS GTX DI 5649 5659 Number of passengers 3 Overall length 315 cm 124 in Overall width 107 cm 42 in Overall height 94 cm 37 in Weight 309 kg 680 lb Load limit passengers luggage 243 kg 535 lb CAPACITIES Fuel tank 56 5 L 15 U S gal Impeller shaft reservoir Capacity 115 mL 3 8 U S oz Oil level Up to plug Oil injection reservoir 6 L 1 6 U S gal smo2000 003a book Page 77 Thursd...

Page 80: ...L m kg N L C kPa N m km h kn PREFIXES PREFIX kilo centi milli micro SYMBOL k c m µ MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERSION FACTORS TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal knot MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m lbf in kPa U S oz mL U S ...

Page 81: ... Horse power LCD Liquid crystal display LED Light emitting diode MAG Magneto MPEM Multi purpose electronic module MPH Mile per hour N A Not applicable OPT Optional PFD Personal flotation device P N Part number PTO Power take off RAVE Rotax adjustable variable exhaust RFI Rotax fuel injection STD Standard VROI Variable rate oil injection VTS Variable trim system smo2000 003a book Page 79 Thursday N...

Page 82: ...ATION NUMBER H I N __________________________________ ENGINE IDENTIFICATION NUMBER E I N __________________________________ IDENTIFICATION NUMBER E I N Purchase Date year month day Warranty Expiry Date year month day To be completed by the authorized Sea Doo dealer at the time of the sale DEALER IMPRINT AREA smo2000 003a book Page 80 Thursday November 11 1999 10 44 AM www SeaDooManuals net ...

Page 83: ...REET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that your watercraft...

Page 84: ...inal warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 smo2000 003a book Page 82 Thursday November 11 1999 10 44 AM www SeaDooManuals ne...

Page 85: ...___ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that your w...

Page 86: ...inal warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 smo2000 003a book Page 84 Thursday November 11 1999 10 44 AM www SeaDooManuals ne...

Page 87: ...___ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that your w...

Page 88: ...inal warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 smo2000 003a book Page 86 Thursday November 11 1999 10 44 AM www SeaDooManuals ne...

Page 89: ...___ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that your w...

Page 90: ...inal warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 smo2000 003a book Page 88 Thursday November 11 1999 10 44 AM www SeaDooManuals ne...

Page 91: ...www SeaDooManuals net ...

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Sea-doo GTX DI 5649, Operator'S Manual

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