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Sea-doo 2003 LRV DI Operator'S Manual Download Page 75

73

Engine Overheats

Engine Continually Backfires

Engine Pinging or Knocking

Engine Lacks Acceleration or Power

Watercraft Engine Cannot Run Above Idle Speed

OTHER OBSERVATION

POSSIBLE CAUSE

REMEDY

Monitoring beeper 
sounds continuously.

• Clogged jet pump water intake.

Clean.

• Clogged coolant system.

Flush cooling system.

OTHER OBSERVATION

POSSIBLE CAUSE

REMEDY

Weak spark.

• Fouled/defective/worn spark 

plugs.

Replace.

Overheated engine.

• See engine OVERHEATS.

Refer to an authorized SEA-DOO
dealer.

• Spark plug leads or wiring re-

versed.

Connect spark plug cables at their
proper location. Otherwise, refer
to an authorized SEA-DOO dealer.

OTHER OBSERVATION

POSSIBLE CAUSE

REMEDY

• Poor quality gasoline/low octane.

Use well known quality and rec-
ommended gasoline.

• Spark plug heat range too high.

Use recommended spark plugs.

• Ignition timing or TDC setting.

Refer to an authorized SEA-DOO
dealer.

OTHER OBSERVATION

POSSIBLE CAUSE

REMEDY

• Weak spark.

Refer to engine MISFIRES, RUNS
IRREGULARLY.

• Water in fuel or injection oil.

Siphon and replace.

Overheated engine.

See engine OVERHEATS.

• Clogged injectors.

Refer to an authorized SEA-DOO
dealer.

• Low fuel pressure.

Refer to an authorized SEA-DOO
dealer.

• Stuck RAVE valves.

Refer to an authorized SEA-DOO
dealer.

OTHER OBSERVATION

POSSIBLE CAUSE

REMEDY

• The monitoring system put the

watercraft in limp home mode
due to a component malfunc-
tion.

Try removing and reinstalling the
safety lanyard on its post. Refer
to an authorized SEA-DOO dealer.

smo2003-005a.book  Page 73  Friday, November 1, 2002  8:25 AM

Summary of Contents for 2003 LRV DI

Page 1: ......

Page 2: ...raft at the time of resale Knight s Spray Nine is a trademark of Korkay System Ltd GTX is a trademark of Castrol Ltd Used under license The following trademarks are the property of Bombardier Inc or its subsidiaries SEA DOO BOMBARDIER ROTAX BOMBARDIER LUBE BOMBARDIER ROTAX Formula XP S Synthetic Injection Oil BOMBARDIER Formula XP S DI Synthetic Injection Oil BOMBARDIER ROTAX Injection Oil Sea Doo...

Page 3: ...e serious boaters may want to obtain Chapman Piloting by Elbert S Maloney available at most book stores When introducing your family or friends to the sport be sure they fully understand the controls and operation of the watercraft and the importance of courteous responsible riding Each operator has a responsibility to ensure the safety of his her passenger s and of other water users Please follow...

Page 4: ...y Lanyard engine cut off cord 26 2 Handlebar 27 3 Throttle Lever 27 4 Engine Start Stop Button 27 5 Shift Lever 27 6 Speedometer 28 7 Information Center Gauge Buttons if so equipped 28 8 Glove Box 32 9 Fuel Tank Cap 32 10 Oil Injection Reservoir Cap 32 11 Front Storage Compartment Cover 32 12 Front Storage Compartment Cover Latch 33 13 Side Storage Compartments 33 14 Underseat Storage Compartments...

Page 5: ... Intake 42 Bilge 42 Battery 42 Fuel Tank and Oil Reservoir 42 Engine Compartment 42 Steering System 42 Throttle System 43 Shifter System 43 Storage Compartment Covers and Seat 43 Safety Lanyard and Engine Start Stop Button 43 OPERATING INSTRUCTIONS 44 Principle of Operation 44 Boarding the Watercraft 46 Starting 48 Rough Water or Poor Visibility Operation 49 Crossing Waves 49 Stopping Docking 49 B...

Page 6: ...58 Periodic Inspection 59 Periodic Inspection Chart 60 Throttle Cable Inspection 62 Fuel Injection System 62 Fuel and Oil Filters 62 Steering Alignment 62 Vacuum Bailer Pick Ups 62 Fuses 63 General Inspection and Cleaning 64 TRAILERING STORAGE AND PRE SEASON PREPARATION 65 Trailering 65 Storage 65 Pre Season Preparation 69 TROUBLESHOOTING 71 SPECIFICATIONS 75 SI METRIC INFORMATION 77 ABBREVIATIONS...

Page 7: ...inuous improvement of its products without imposing upon it self any obligation to install them on products previously manufactured Because of its ongoing commitment to product quality and innovation B M C A reserves the right at any time to discon tinue or change specifications designs features models or equipment without incurring obligation The illustrations in this document show the typical co...

Page 8: ...read and understand all on product warnings Operation Always perform the pre operation checks as specified in this guide Operator and passenger s should at all times wear a coast guard approved personal flotation device PFD that is suitable for personal watercraft Operator and passenger s should wear protective clothing Severe in ternal injuries can occur if water is forced into body cavities of m...

Page 9: ...ccur In shallow water proceed with cau tion and at very low speeds Ground ing or abrupt stops may result in in jury Debris may also be picked up and be thrown rearward by the jet pump onto people or property Respect no wake zones the rights of other water users and the environ ment As the skipper and owner of a watercraft you are responsible for damage to other crafts caused by the wake of your wa...

Page 10: ...n the engine com partment as spark may cause fuel vapor to ignite The bilge should be kept clean of oil water or other foreign materials Do not attempt to lift the watercraft without special equipment and train ing The engine and the corresponding components identified in this guide should not be utilized on product s other than for those they were de signed Maintenance procedures and specified ti...

Page 11: ... owner of the Sea Doo dealership To find the nearest authorized Sea Doo dealer dial 1 800 882 2900 NOTE If outside Canada or USA consult your local authorized Sea Doo distribu tor USA Except Puerto Rico BOMBARDIER MOTOR CORPORATION OF AMERICA 7575 Bombardier Court WAUSAU WI 54401 Phone 715 848 4957 Fax 715 847 6879 www bombardier com CANADA BOMBARDIER INC RECREATIONAL PRODUCTS 75 J A BOMBARDIER ST...

Page 12: ...al expiration date CALIFORNIARESIDENTS purchasinga SEA DOO RX DI a SEA DOO GTX DI or a SEA DOO LRV DI personal watercraft in California please also refer to the California Emissions Control Limited Warranty Statement 3 CONDITIONS TO HAVE WARRANTY COVERAGE This warranty coverage is available only on SEA DOO watercraft purchased as new and unused by its first owner from a BOMBARDIER dealer authorize...

Page 13: ...ted to cosmetic gel coat finish blisters or fiberglass delamination caused by blisters crazing spyder or hairline cracks and Incidental or consequential damages or damages of any kind including without limita tion towing storage telephone rental taxi inconvenience insurance coverage loan payments loss of time loss of income 7 LIMITATIONS OF LIABILITY THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED I...

Page 14: ...a In the event of a controversy or a dispute in connection with this BOMBARDIER LIMITED WARRANTY BOMBARDIER suggests that you try to resolve the issue at the dealership level We recommend discussing the issue with the authorized dealer s service manager or owner b If the issue has not yet been resolved please submit your complaint in writing or call the appropriate number below 2002 Bombardier Inc...

Page 15: ...operation One Star Low Emission The one star label identifies engines that meet the Air Resources Board s 2001 exhaust emission standards Engines meeting these standards have 75 lower emissions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies engines that meet th...

Page 16: ... certified and produced by BOMBARDIER for sale in California that are originally sold in California to a California resident The BOMBARDIER North America Limited warranty conditions for Sea Doo watercraft are still applicable to these models with the necessary modifications Select emission control parts of your 2002 SEA DOO RX DI SEA DOO GTX DI and SEA DOO LRV DI personal watercraft engine are war...

Page 17: ...subsequent owner of the watercraft Owner s Warranty Responsibilities As the personal watercraft engine owner you are responsible for the performance of the re quired maintenance listed in your Operator s Guide BOMBARDIER recommends that you re tain all receipts covering maintenance on your personal watercraft engine but BOMBARDIER cannot deny warranty solely for the lack of receipts or your failur...

Page 18: ...y after the BOMBARDIER specified predelivery inspection process is completed and documented Warranty coverage only becomes available upon proper registration of the product by a BOMBARDIER dealer Such limitations are necessary in order to allow BOMBARDIER to preserve both the safety of its products and also that of its consumers and the public Routine maintenance outlined in the Operator s Guide m...

Page 19: ...BILITY OR FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT BE DISCLAIMED THE IMPLIED WARRANTIES ARE LIMITED IN DURATION TO THE LIFE OF THE EXPRESS WARRAN TY INCIDENTAL AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVER AGE UNDER THIS WARRANTY SOME COUNTRIES DO NOT ALLOW FOR THE DIS CLAIMERS LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE AS A RESULT THEY MAY NOT APPLY TO YOU THIS WARRANT...

Page 20: ...p dealership level We recommend discussing the issue with the authorized dealer s service manager or owner b If further assistance is required the distributor s service department should be contact ed in order to resolve the matter 2002 Bombardier Inc All rights reserved Registered trademark of Bombardier Inc or its subsidiaries smo2003 005a book Page 18 Friday November 1 2002 8 25 AM ...

Page 21: ...n for location The registration number should appear on each side of the watercraft On applicable models install registration number to the left of the star label 1 Registration number location NOTE The registration number must be above the water line Ensure also that the numbers are of the correct size and color Check with local applicable regula tions F11L01L 1 smo2003 005a book Page 19 Friday N...

Page 22: ...raft If missing or damaged they can be replaced free of charge See an authorized Sea Doo dealer Please read the following labels carefully before operating this watercraft TYPICAL F11L0GM 2 13 7 11 11 3 6 5 9 4 8 10 12 1 smo2003 005a book Page 20 Friday November 1 2002 8 25 AM ...

Page 23: ...IFICATION Fuel System Display of Capacity Information Safe Loading Flotation Powered Ventilation AS AUTHORIZED BY U S COAST GUARD GRANT OF EXEMPTION CGB 88 001 Bombardier Corp 7575 Bombardier Court Wausau WI 54401 Made in USA Fabriqué aux États Unis Bombardier Inc Rd Enr 1988 F11L0KY WARNING DO NOT BOOST BATTERY WHILE INSTALLED F00L050 smo2003 005b fm Page 21 Monday November 11 2002 10 28 AM ...

Page 24: ...SOME MODELS Label 8 Label 9 SOME MODELS Label 10 SOME MODELS Label 11 Label 12 Label 13 SOME MODELS F06L0DZ F07L24Y F00L2MY F00L2FY F00A18Y F11L0EY F11L0FY F00L2YY smo2003 005b fm Page 22 Monday November 11 2002 10 28 AM ...

Page 25: ...entification Number H I N is located on footboard at the rear of watercraft 1 Hull Identification Number It is composed of 12 digits Engine The Engine IdentificationNumber E I N is located on the upper crankcase on MAGNETO side 1 Engine Identification Number E I N F11L05Y 1 CEC 1 2 3 4 5 L 4 9 5 Model year Serial number F00A0YY Month of production Year of production A letter may also be used as a ...

Page 26: ...ATION NOTE Some components do not apply or are optional on some models F11L0IL 2 1 22 9 5 15 13 12 11 10 14 17 14 20 13 34 31 4 8 3 21 22 25 6 7 35 36 19 18 26 29 30 32 33 28 23 27 16 24 smo2003 005a book Page 24 Friday November 1 2002 8 25 AM ...

Page 27: ...nts 14 Underseat Storage Compartments 15 Tool Kit 16 Air Intake Opening 17 Seat Strap 18 Seat Latch 19 Seat Extension Latch 20 Rear Storage Basket 21 Sun Deck 22 Bow and Stern Eyelets 23 Fender Cleats 24 Footboard 25 Boarding Platform 26 Boarding Step 27 Cooling System Bleed Outlet 28 Deck Drains 29 Flushing Connector 30 Bilge Drain Plugs 31 Automatic Bilge Pump 32 Jet Pump Nozzle 33 Reverse Gate ...

Page 28: ... lanyard cannot be used on another watercraft and conversely the one from another watercraft cannot be used on your watercraft However the DESS brings a great flex ibility You can buy an additional safety lanyard and have it programmed for your watercraft The DI Model also offers a special safety lanyard the SEA DOO LKTM SEA DOO Learning KeyTM which electronically limits the speed of the watercraf...

Page 29: ...art stop button and disconnect safety lanyard from the post 1 Engine start stop button With the Digitally Encoded Security System leaving the safety lanyard for more than 10 minutes after stopping the engine will require a slight pres sure or the removal and reinstallation of the safety lanyard on the post to al low engine starting 5 Shift Lever A push pull lever forward neutral reverse CAUTION Ne...

Page 30: ...tons if so equipped NOTE With the safety lanyard discon nected information center can be ac tivated for approximately 33 seconds by depressing the engine start stop button This is convenient to see the fuel level or view some other functions when the safety lanyard is not at hand This is a LCD multifunction gauge Dif ferent displays and functions can be activated using 2 buttons MODE and SET follo...

Page 31: ...dicates the revolutions per minute RPM of the engine Speedometer Indicates the speed of watercraft in kilometers per hour KPH or miles per hour MPH Average Speed The information cen ter approximately calculates and dis plays the average speed AV KPH or AV MPH of the watercraft since the last engine start Trip Meter The information center ap proximately calculates the distance based on the operatio...

Page 32: ...es Theclock clock compass ifsoequipped is the default display mode The de fault display is the one that appears when the information center is first ac tivated or displayed back after an alter nate display was chosen The tachometer speedometer and chronometer are the only other modes that may be chosen to replace the de fault display When one of these is se lected it will become the default dis pl...

Page 33: ...s to adjust MINUTES 1 Press TOGETHER to end NOTE If MODE and SET buttons are not pressed at the end the default dis play will come back after 10 seconds and the time entered will remain Chronometer While in the chronometer mode 1 Press to start or stop chronometer 1 Press and hold for 2 seconds to reset Chronometer is reset every time en gine is turned off F00L2B1 1 F00L2B1 1 F00L2BZ 1 F00L2B0 1 F...

Page 34: ...g Front Storage Compartment A convenient watertight area to carry personal articles Ideal location for spare spark plugs towrope first aid kit etc Fire extinguisher sold separately should not be loose in the front storage com partment WARNING Always stop the engine before re fueling Fuel is inflammable and explosive under certain condi tions Always work in a well venti lated area Do not smoke or a...

Page 35: ...opening is kept under water water will get inside bilge CAUTION If the air intake opening is kept under water such as turning constantly in tight circles water will get inside bilge which may cause severe damage to internal parts of the engine 17 Seat Strap The seat strap provides a handhold to assist boarding and is used as a hand hold for the passenger 18 Seat Latch Removing the seat allows acce...

Page 36: ...access to the seat latch 1 Seat extension latch 2 Rear grab handle 20 Rear Storage Basket if so equipped A convenient watertight removable basket to carry personal articles TYPICAL 21 Sun Deck A convenient space to rest or take some sun while anchored WARNING Components inside engine com partment may be hot When starting or operating the engine do not touch any electrical part Never leaveany objec...

Page 37: ...tal lation CAUTION Do not use the cleats for securing baggage or as a tie down point for trailering or mooring Never use mooring cleats to pull or lift the watercraft TYPICAL 1 Fender cleats each side 24 Footboard User s feet should rest on the footboard when riding 25 Boarding Platform Provides a large surface for easier board ing from rear of watercraft 26 Boarding Step A convenient step to help...

Page 38: ... deck washing water splashing etc Keep clean to avoid clogging 29 Flushing Connector A convenient connector is provided to allow easy installation of a garden hose to flush the cooling system Refer to POST OPERATION CARE sec tion for proper use 30 Bilge Drain Plugs Should water be found in the bilge it can be easily drained by unscrewing the drain plugs when engine is off and watercraft is out of ...

Page 39: ...rol when engine is running 33 Reverse Gate When selecting the neutral or reverse position with the shift lever the re verse gate moves up or down to obtain the desired position TYPICAL 1 Reverse gate 34 Jet Pump Water Intake The water is drawn up by the impeller through this opening The water intake grate minimizes the entry of foreign objects into the propulsion system TYPICAL 1 Water intake 35 F...

Page 40: ...e injector clean ing products They may contain addi tive that could damage injector com ponents Recommended Oil Use only two stroke engine injection oilsoldbyauthorizedSEA DOOdealers CAUTION BOMBARDIER Formula XP S II oil is specially formulated and tested for use in our 947 DI en gines Use of any other brand of two stroke oil may void the limited war ranty Use only BOMBARDIER For mula XP S II oil...

Page 41: ...oilas resultingchem ical reactions may cause severe en gine damage Oil Injection System This watercraft features an oil injection system which does not require manual fuel oil mixing A sufficient amount of injection oil should be maintained in the reservoir NOTE It is recommended to carry a 1 L of spare injection oil The use of a funnel is recommended to pour the oil into the reservoir Stop fillin...

Page 42: ...longed cruising without speed variations should be avoided this can cause engine dam age during the break in period CAUTION Remove and clean spark plugs after engine break in NOTE Adding injection oil in the fuel tank for the break in has no noticeable effects on a DI engine 10 Hour Inspection It is highly recommended that after the first 10 hours of operation the water craft be checked by an auth...

Page 43: ...t required by local laws WARNING Engine should be off and the safety lanyard should always be removed from its post prior to verifying any of the following points Only start wa tercraft once all items have been checked and operate properly ITEM OPERATION Hull Inspect Jet pump water intake Inspect clean Bilge Drain Ensure plugs are secured Battery Inspect tightness of cables and retaining strap s F...

Page 44: ... and refill reservoir as necessary Check fuel tank and oil reservoir retain ing straps fasteners Engine Compartment Steering System Assisted by another person check steering operation for free movement When the handlebar is horizontal the jet pump nozzle should be in the straight ahead position Ensure the jet pump nozzle pivots easily and in the same di rection as the handlebar WARNING Make sure d...

Page 45: ... position Storage Compartment Covers and Seat Ensure they are closed and latched Safety Lanyard and Engine Start Stop Button Position shift lever in neutral Ensure that both switches operate properly Start en gine and stop it using each switch indi vidually WARNING Check throttle lever operation be fore starting the engine WARNING Verify the reverse gate operation before starting the engine WARNIN...

Page 46: ...nd the function of each Should any control or in struction not be fully understood refer to an authorized SEA DOO dealer WARNING Whenever the engine is to be start ed the operator and passenger s should always be properly sitting on the watercraft and be wearing protective clothing including a Coast Guard approved PFD and a wet suit bottom F01J3YY WARNING Keep away from intake grate while engine i...

Page 47: ...y above idle Too much RPM will create water tur bulence and reduce reverse efficiency In reverse position turn the handlebar in the opposite direction that you want to move the rear of the watercraft For example to steer the rear of the watercraft to the left side turn the han dlebar to the right side TYPICAL 1 Handlebar turned to the right side 2 Rear of watercraft moving to the left side F07L0RY...

Page 48: ... transfer the body weight to the other side in order to balance the watercraft while holding the handlebar Then bring the other foot over the seat and put it on the other footboard Push the watercraft away from the dock WARNING Throttle should be applied and handlebar turned to change the di rection of the watercraft Steering efficiency will differ depending on the number of passengers load water ...

Page 49: ...e boarding platform then grip the seat strap Bring your feet on the footboard while maintaining balance Sit astride the seat Operator with a Passenger The operator climbs on the watercraft the same way as explained previously In choppy water the passenger while in the water may hold the watercraft to help the operator in climbing aboard F07A0BY F01L4WY A F01L5JY F01L4JY F01L4KY F01L4MY smo2003 005...

Page 50: ... seconds then repeat proce dure CAUTION Do not hold start stop but ton more than 30 seconds to avoid starter overheating A rest period should be observed between the cranking cycles to let starter cool down Pay attention not to discharge battery The engine should be start ed only after boarding when there is at least 90 cm 3 ft of water below the hull Do not accelerate fast Release engine start st...

Page 51: ... recommended to run the watercraft to the beach Come slowly to the beach and shut off the watercraft using the safety lanyard when water depth is 90 cm 3 ft under the hull then pull the watercraft to the beach Shutting Off the Engine To keep watercraft directional control the engine should be running until the watercraft is at idle To shut off the engine completely re lease throttle lever and pres...

Page 52: ...ral Flushing the cooling system with fresh water is essential to neutralize corrod ing effects of salt or other chemical prod ucts present in water It will help to re move sand salt shells or other particles in water jackets engine exhaust mani fold tuned pipe and or hoses Engine lubrication and flushing should be performed when the watercraft is not expected to be used further the same day or whe...

Page 53: ...stop the en gine CAUTION Always close the water tap before stopping the engine Final Steps Disconnect the garden hose Remove spark plug cables and connect them on the grounding device 1 Grounding device Remove both spark plugs and spray BOMBARDIER LUBE lubricant or equiv alent into each cylinder To prevent fuel to be injected and also to cut the ignition at the engine start ing proceed as follows ...

Page 54: ... metallic components in en gine compartment Apply dielectric grease salt water re sistant on battery posts and cable con nectors CAUTION Never leave rags or tools in the engine compartment or in the bilge WARNING Always reconnect spark plug ca bles at the same spark plugs where they come from The cable coming out the edge of the electrical box must be connected to the MAG side spark plug smo2003 0...

Page 55: ... see an authorized SEA DOO dealer as soon as possible for inspection Engine Overheating CAUTION If the monitoring beeper continuously sounds stop engine im mediately Perform Jet Pump Water Intake and Impeller Cleaning procedure described in this section When back to shore flush cooling sys tem refer to POST OPERATION CARE If engine still overheats refer to an au thorized SEA DOO dealer for servici...

Page 56: ...Refer to an authorized SEA DOO dealer for repair as neces sary Capsized Watercraft The watercraft is designed so that it should not turn over easily Also two sponsons mounted on the side of the hull assist watercraft stability If it turns over it will remain capsized CAUTION Always refer to decal lo cated on stern of watercraft To return the watercraft upright en sure the engine is off grab the in...

Page 57: ...e fuel system after fuel tank refill Towing the Watercraft in Water Special precautions should be taken when towing a SEA DOO watercraft in water Maximum recommended towing speed is 24 km h 15 MPH When towing your watercraft in water pinch the water supply hose from the impeller housing to the engine with a large hose pincher P N 529 032 500 This will prevent the cooling system from filling which ...

Page 58: ... Failure to do so will result in damage to the engine Low Charge Battery Condition See an authorized SEA DOO dealer to have it charged or replaced WARNING Do not charge or boost the battery while installed on the watercraft Electrolyte is poisonous and dan gerous Avoid contact with eyes skin and clothing F12E01Y 1 smo2003 005a book Page 56 Friday November 1 2002 8 25 AM ...

Page 59: ...operator is required to have engine maintenance performed to maintain emission levels within pre scribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or allow emissions levels to exceed their predetermined factory specifications EPA Emission Regulations All new 1999 and more recentSEA DOO watercr...

Page 60: ...ons As necessary apply anticorrosion prod uct such as dielectric grease on battery posts and all exposed cable connectors CAUTION Do not lubricate connec tors of the Multi Purpose Electronic Module Additional Lubrication BOMBARDIER LUBE lubricant or equiv alent will help prevent corrosion of me tallic parts and maintain proper opera tion of moving mechanisms WARNING Only perform procedures as de t...

Page 61: ...s life span The following maintenance chart gives guidelines for regular watercraft ser vicing scheduled to be performed by you and or by an authorized SEA DOO dealer The schedule should be adjust ed according to operating conditions and use IMPORTANT Schedule for watercraft rental operations or higher number of hour use will require greater frequen cy of inspection and maintenance F01L7UY 2 1 STA...

Page 62: ...r flow regulator valve inspection D FUEL SYSTEM Throttle cable inspection lubrication O Fuel filter and lines inspection D Fuel filter replacement D Visually check for oil leakage between cylinder head and injector D Fuel injection system sensors except throttle body visual inspection D Throttle body cleaning and their sensors D Fuel vent line pressure relief valve inspection D Fuel lines connecti...

Page 63: ...Digitally Encoded Security System D Monitoring beeper D Battery condition and strap s D STEERING SYSTEM Inspection and cable adjustment D PROPULSION SYSTEM Drive shaft boot and spline condition D Drive shaft protection hose inspection D PTO flywheel and seal carrier lubrication if so equipped O Shifter system cable adjustment D Jet pump reservoir oil level oil condition Replace Replace D Jet pump ...

Page 64: ...t When the handlebar is directed in straight ahead position the jet pump nozzle should be in the same direction allowing the watercraft to run in a straight line Refer to an authorized SEA DOO deal er if an adjustment is necessary Vacuum Bailer Pick Ups They are located each side of the drive shaft tunnel Two pick ups use a low pressure area in the jet pump to siphon the water out of the bilge whe...

Page 65: ...PEM TYPICAL 1 MPEM 2 Fuse cover Use the tabs of the fuse cover to remove and reinstall fuses 1 Fuse cover 2 Fuse tabs Rear Electrical Box Remove seat TYPICAL Unclip and remove cover of the electri cal box TYPICAL 1 Fuse holder Properly reinstall removed components WARNING Do not use a higher rated fuse as this can cause severe damage If a fuse has burnt out source of mal function should be determi...

Page 66: ...asionally wash the body with wa ter and soap only use mild detergent Remove any marine organisms from engine and or hull Apply non abrasive wax such as silicone wax CAUTION Never clean fiberglass and plastic parts with strong detergent degreasing agent paint thinner ace tone etc Stains may be removed from seat and fiberglass with Knight s Spray Nine from Korkay System Ltd or the equiv alent Respec...

Page 67: ...ewed After loading the wa tercraft ensure they are removed to drain bilge Storage It is recommended that the watercraft be serviced by an authorized SEA DOO dealer for storage but the following op erations can be performed by you with a minimum of tools CAUTION Do not run the engine dur ing the storage period Engine Draining Check engine drain hose lowest hose of engine Make sure there is no sand ...

Page 68: ...nu facturer s instructions for proper use CAUTION Fuel stabilizer should be added prior to engine lubrication to ensure fuel system components pro tection against varnish deposits Cooling System Flushing and Engine Internal Lubrication RefertoprocedureinPOST OPERATION CARE Battery Contact your authorized SEA DOO dealer Antifreezing Protection NOTE This procedure requires approx imately 2 5 L 2 6 U...

Page 69: ...reeze compatible with internal com bustion aluminum engines This will contribute to protect the environment NOTE The engine will not have to run during this operation but should have been ran before to exhaust as much water as possible from cooling sys tem components NOTE On some models it may be easier to reach hoses when you re move the seat opening bridge 1 Seat opening bridge Hose Pinchers Ins...

Page 70: ...colored solution appears at cooling system bleed outlet At this point install a hose pincher on bleed outlet hose 1 Bleed outlet hose Continue to pour until antifreeze flows in air compressor water outlet hose 1 Air compressor water outlet hose Remove pinchers in this order to allow proper flow of antifreeze 1 Bleed outlet hose 2 Crankcase cooling cover outlet hose 3 Engine cylinder drain hose 4 W...

Page 71: ...e the throttle cable with BOM BARDIER LUBE lubricant or equivalent Final Steps Apply a good quality marine wax to the body The seat and the seat extension if so equipped should be partially left opened the rear access cover and stor age baskets if so equipped should be removed during storage This will avoid engine compartment condensa tion and possible corrosion If the watercraft is to be stored o...

Page 72: ...ling system hoses and components Dealer FUEL SYSTEM Throttle cable inspection adjustment Dealer Fuel filter replacement Dealer Fuel injection sensors verification Dealer Fuel system check valves lines fasteners pressurization Dealer Direct injector check for leakage Dealer Filler neck fuel tank and fuel cap condition Dealer Fuel tank straps Operator Refill fuel tank LUBRICATION SYSTEM Oil injectio...

Page 73: ... has been programmed for the watercraft Defective safety lanyard Use another programmed safety lanyard Dried salt water in safety lanyard cap Clean safety lanyard cap to remove salt water Improper operation of MPEM or defective wiring harness Refer to an authorized SEA DOO dealer 1 second beep every second intervals Engine drowned mode is active Release throttle to cancel this mode A 2 seconds bee...

Page 74: ...r to an authorized SEA DOO dealer Engine turns normally Fuel tank empty or water contaminated Refill Siphon and fill with fresh fuel Fouled defective spark plugs Replace Faulty component in the fuel in jection system Refer to an authorized SEA DOO dealer Burnt fuel pump fuse Check wiring then replace fuse Electrical problem Refer to an authorized SEA DOO dealer OTHER OBSERVATION POSSIBLE CAUSE REM...

Page 75: ... REMEDY Poor quality gasoline low octane Use well known quality and rec ommended gasoline Spark plug heat range too high Use recommended spark plugs Ignition timing or TDC setting Refer to an authorized SEA DOO dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark Refer to engine MISFIRES RUNS IRREGULARLY Water in fuel or injection oil Siphon and replace Overheated engine See engine OVERHEATS ...

Page 76: ...speed Use a safety lanyard that allows to reach the top speed The monitoring system put the watercraft in limp home mode due to a component malfunction Release throttle so that engine returns to idle speed Refer to an authorized SEA DOO dealer OTHER OBSERVATION POSSIBLE CAUSE REMEDY Cavitation Weeds or debris jammed around impeller Clean and check for damage Damaged impeller shaft or drive shaft R...

Page 77: ...G Type Open circuit Direct flow from propulsion unit ELECTRICAL Magneto generator output 270 W 6000 RPM Ignition system type Digital inductive type Spark plug Make and type NGK ZFR4F Gap 1 1 mm 043 in Starting system Electric starter with reduction gear Battery 12 V 19 A h Fuse Battery 25 A Main 30 A MPEM N A Charging system REG 25 A Information center N A Injection system INJ N A Fuel pump FP N A...

Page 78: ... Direct drive Reverse system Yes Jet pump oil type SEA DOO synthetic polyolester oil SAE 75W90 GL5 Pivoting angle of direction nozzle 23 Minimum required water level for jet pump 90 cm 3 ft DIMENSIONS Number of passengers 4 Overall length 396 cm 156 in Overall width 155 cm 61 in Overall height 108 cm 42 5 in Weight 432 kg 952 lb Load limit passengers luggage 338 kg 745 lb CAPACITIES Fuel tank 95 L...

Page 79: ...eter per hour knot SYMBOL m kg N L C kPa N m km h kn PREFIXES PREFIX kilo centi milli micro SYMBOL k c m µ MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERSION FACTORS TO CONVERT in in in in ft oz lb lbf lbf in lbf ft lbf ft PSI imp oz imp oz imp gal imp gal U S oz U S gal knot MPH Fahrenheit Celsius hp TO mm cm cm cm m g kg N N m N m l...

Page 80: ...A Environmental protection agency HP Horse power LCD Liquid crystal display LED Light emitting diode MAG Magneto MPEM Multi purpose electronic module MPH Mile per hour N A Not applicable OPT Optional PFD Personal flotation device P N Part number PTO Power take off RAVE Rotax adjustable variable exhaust STD Standard TBD To be determined TDC Top dead center VROI Variable rate oil injection smo2003 0...

Page 81: ...s know by writing to the address below Also note that from time to time carefully selected and trustworthy organizations may be permitted to use the coordinates of our clients to promote quality prod ucts and services If you prefer not to have your name and address released please let us know by writing to the address below BOMBARDIER INC RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER...

Page 82: ...smo2003 005a book Page 80 Friday November 1 2002 8 25 AM ...

Page 83: ..._______ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the event that yo...

Page 84: ...n of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 smo2003 005a book Page 82 Friday November 1 2002 8 25 AM ...

Page 85: ...________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ________________________________________________________________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE STOLEN UNITS In the even...

Page 86: ...n of the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS AFFIX PROPER POSTAGE BOMBARDIER RECREATIONAL PRODUCTS WARRANTY DEPARTMENT 75 J A BOMBARDIER ST SHERBROOKE QUEBEC CANADA J1L 1W3 smo2003 005a book Page 84 Friday November 1 2002 8 25 AM ...

Page 87: ...DENTIFICATION NUMBER H I N ENGINE IDENTIFICATION NUMBER E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the authorized Sea Doo dealer at the time of the sale DEALER IMPRINT AREA NAME No STREET APT CITY STATE PROVINCE ZIP POSTAL CODE smo2003 005a book Page 85 Friday November 1 2002 8 25 AM ...

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