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Schneeberger MONORAIL, Assembly Instructions Manual, Page: 19 / 24

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Schneeberger MONORAIL Assembly Instructions Manual Download Page 19

19

4.

 

Slide the bellows (5) onto the rail so that the trapezoidal bellows section runs
exactly in the rail groove provided.

5

 

Bellows

5.

 

Engage the rivet plugs on the end of the bellows into the corresponding 
holes (4) of the adapter plate.

6.

 

Insert the end plate (6) onto the rail end so that the side with the counter
bores in the fastening holes is facing the carriage.

6

 

End plate

7

 

Screws

8

 

Rivet plugs

9

 

Holes in end plate

7.

 

Attach the end plate with the screws provided (7).

8.

 

Engage the rivet plugs (8) on the end of the bellows in the corresponding
holes (9) on the end plate

Summary of Contents for MONORAIL

Page 1: ...red 6 5 2 Checking the scope of delivery 6 5 3 Preparing the locating sides 7 5 4 Determining installation variants 8 6 Installation 9 6 1 Important information on installation 9 6 2 Installation variant 1 10 6 3 Installation variant 2 11 6 4 Installation variant 3 12 6 5 Installation variant 4 13 7 Completing assembly 14 7 1 Fitting the screw cover 14 7 2 Removing assembly protective film for add...

Page 2: ...2 9 Appendix 22 9 1 Tightening torques for rails and carriages 22 9 2 First lubrication before operating 22 9 3 Index 24 ...

Page 3: ...s is a single step action 1 This is the first step of a multi step action Note These are information and recommendations Warning information precedes the work step in which a hazard occurs It has the following appearance SIGNAL WORD Type and the source of the hazard Consequences if the warning information is ignored Ä Measure to prevent damage or injury Warning information is classified as follows...

Page 4: ...neral safety and protection measures Store the MONORAIL in its original packing until it is installed and protect it against moisture and damage During installation all components must be the same room temperature Use only SCHNEEBERGER original parts for repair work Country specific regulations standards and directives on accident prevention must be observed SCHNEEBERGER accepts no liability for d...

Page 5: ...following MONORAIL versions are available depending on the guide elements MONORAIL MR Rollers as rolling elements MONORAIL BM Balls as rolling elements 3 2 Components 1 Mounting plate 2 Carriage 3 Rail 2 4 Machine bed 5 Rail 1 reference rail positioned on the stop surface in the machine bed 6 Additional wiper optional for heavily contaminated environments MONORAIL MR MONORAIL BM MONORAIL system Cr...

Page 6: ...h running accuracies are required use grease containing MoS2 When installing plastic or brass plugs use a plastic hammer When installing steel plugs MRZ for MONORAIL MR use a hydraulic assembly tool MWH Torque wrench Mounting rails MRM for MONORAIL MR Fastening screws for the rails Open end wrench for installing the lubrication connection pieces available from SCHNEEBERGER 5 2 Checking the scope o...

Page 7: ... locating sides reworked 1 Locating side mounting plate 2 Locating side carriage 3 Locating side machine bed 4 Locating side rail 2 Clean all locating sides thoroughly Remove burrs and unevenness with an oilstone 3 Remove the corrosion protection from the rails and carriages using naphtha or mineral spirits Do not use nitro 4 Lightly oil the locating sides on the rails band carriages ...

Page 8: ...e bed and rail On the reference rail side locating sides between the mounting plate and carriage Mounting plate screwed onto the carriage from above Reference rail On the side of the reference rail locating side between machine bed and rail On both rail sides locating sides between the mounting plate and carriage Mounting plate screwed onto the carriage from above Reference rail On the reference r...

Page 9: ...and a good screw head position grease the contact surface and the thread of the fastening screws with grease containing MoS 2 Always tighten the fastening screws with a torque wrench See section 9 1 for the tightening torques Tighten the fastening screws alternately from the rail center and the rail train center Multi part rails are numbered and are identified on the butts The rails must be fitted...

Page 10: ...ut only by SCHNEEBERGER 6 2 Installation variant 1 1 Clamp the reference rail against the locating side of the machine bed and screw it securely into place see section 6 1 1 Reference rail 2 Opposite rail 2 Align the opposite rail parallel and provisionally secure it 3 Place the mounting plate on the carriages and gently tighten the fastening screws 4 Clamp the mounting plate against the locating ...

Page 11: ...ing screws clamping bars or conical bars 3 Place the mounting plate on the carriages and gently tighten all fastening screws 4 Clamp the mounting plate against the locating sides of the carriage on the reference rail and securely screw it to these two carriages 1 Reference rail 2 Opposite rail 5 If carriages with additional wipers are protected by a mounting rail film secure the mounting rail film...

Page 12: ... screws 4 Clamp the mounting plate on every rail side against the locating sides of the carriages and securely screw into place 5 If carriages with additional wipers are protected by a mounting rail film secure the mounting rail film to prevent it slipping see section 7 2 6 If necessary fit clamping screws clamping bars or conical bars 7 Slide the mounting plate with the carriages backwards and fo...

Page 13: ...ail film secure the mounting rail film to prevent it slipping see section 7 2 4 Clamp the reference rail against the locating sides on the machine bed and screw securely into place see section 6 1 1 Reference rail 2 Opposite rail 5 Align the opposite rail parallel and provisionally secure it 6 If necessary fit clamping screws clamping bars or conical bars 7 Place the mounting plate with the carria...

Page 14: ...o do this use a plastic hammer or an intermediate piece Steel plug MRZ Steel plugs are supplied pre pressed The hydraulic mounting tool MWH must be used for assembly 1 Run the mounting tool onto the rail with the mounting rail MRM 1 Hydraulic mounting tool MWH 2 Steel plug 3 Sleeve 2 Place the steel plug onto the head of the fastening screw in the rail 3 Position the mounting tool exactly above th...

Page 15: ...g temperature is between 18 C and 30 C CAUTION Cover strips can bend during storage and transport and can damage the wipers on the carriage Ä Support the cover strips over the entire length Ä Do not use bent cover strips CAUTION Risk of injury on the edges and ends of the cover strip Ä Wear gloves 1 Run the carriage off the rail see section 8 2 2 Clean the top of the rail with mineral spirits Do n...

Page 16: ... other 4 Slightly oil the cover strip with lubricant see section 9 2 5 Run the carriages back onto the rail see section 8 2 It is possible to fit and remove the cover strip before bonding There is no need to pull off the protective film Tap the cover strip with gentle pressure onto the edges over the rail see above To remove non stuck cover strips raise one end of the cover strip with a screwdrive...

Page 17: ...re covered with plugs The assembly protective film protects the sealing lips during assembly and must not be removed until the fastening holes of the rails are closed CAUTION Additional wipers can be damaged by the edges of the open fastening holes of the rails when the carriage is moved Ä Do not remove the assembly protective film until after the retaining holes are closed Ä Pull the assembly pro...

Page 18: ...tion 3 Carry out first lubrication of the carriages see section 9 2 When doing so move the carriages several times by more than three times their length Note Changes to the lubrication connections on the front plate of the carriages must be carried out by SCHNEEBERGER 7 4 Installing the bellows FBM optional for MONORAIL MR The bellows FBM protects a rail or a rail train An adapter piece is require...

Page 19: ...nto the corresponding holes 4 of the adapter plate 6 Insert the end plate 6 onto the rail end so that the side with the counter bores in the fastening holes is facing the carriage 6 End plate 7 Screws 8 Rivet plugs 9 Holes in end plate 7 Attach the end plate with the screws provided 7 8 Engage the rivet plugs 8 on the end of the bellows in the corresponding holes 9 on the end plate ...

Page 20: ...he rail To maintain the required tolerances do not interchange the carriages of different rails with each other 1 Run the carriage onto a mounting rail 2 Leave the carriage on the mounting rail Ensure that the carriage and the matching rail are not mixed up 3 Run carriages individually from the mounting rail onto the associated rail When doing so observe the following for carriages with metal wipe...

Page 21: ...back and forth When doing so observe the following for carriages with metal wipers ABM Slightly undo the fastening screws of the metal wiper on the front plate Run the carriage onto the rail Ensure that the radial air gap between metal wipers and rail is even and tighten the fastening screws again 8 3 Replacing the additional caoutchouc wipers Additional wipers are wear parts which are replaced wh...

Page 22: ...or from the specialist literature If necessary carry out tests to determine the actual friction coefficient Refer to the screw manufacturer s information This is always binding 9 2 First lubrication before operating Grease quantity per carriage in g first greasing after assembly Carriage type MR MR 25 MR 35 MR 45 MR 55 MR 65 MRA MRC 1 8 2 8 5 0 8 0 MRB MRD 2 1 3 5 6 3 10 1 18 0 Grease quantity per...

Page 23: ...6 0 9 1 1 1 2 Notes SCHNEEBERGER recommends mineral oil type CLP DIN 51517 or HLP DIN 51524 in the viscosity range ISO VG32 ISO VG100 DIN 51519 Bed track oils CGLP can be used up to ISO VG220 In the case of vertical installation of the carriage the lubrication connection must be in the upper front plate Divide the above mentioned quantity accordingly when there are 2 lubrication connections per ca...

Page 24: ...t use 4 Cross sections 5 F Fitting the bellows 18 Fitting the cover strip 15 Fitting the screw cover 14 I Installation variants 8 L Locating sides 7 8 Lubricants 22 Lubrication 18 P Plugs fitting 14 R Running the carriage on and off 20 S Scope of delivery 6 Storage 6 Symbols 3 T Tightening torques 22 Tools 6 Transport 6 ...

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