SBC PCD1.Room Hardware Manual Download Page 26

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Hardware Manual PCD1.M2110R1 │ Document 27-619 │ Version ENG 04 │ 2018-08-20

Saia-Burgess Controls AG

Hardware Version

CPU / Control Process Unit

3-3

3.3

Hardware Version

After the official release, a product undergoes improvements and modifications

in subsequent years. In order to be able to recognise such modifications, there

is a so-called hardware version number. Based on this number, the user can check

whether a function is provided depending on the hardware. This can be viewed

with the PG5 Online Configurator under Hardware Info or on the label on the back

side of the PCD1.

Summary of Contents for PCD1.Room

Page 1: ...Document 27 619 Version EN04 2018 08 20 Hardware Manual for the PCD1 M2110R1 PCD1 Room ...

Page 2: ...4 2 7 Removing the Contact Protection of the I O Module Connections 2 17 3 CPU Processor Unit 3 1 CPU Properties PCD1 M2110R1 Room 3 1 3 2 General Technical Details 3 2 3 3 Hardware Version 3 3 3 4 Firmware Version for the PCD1 M2_ COSinus update 3 4 3 5 System Memory Structure 3 5 3 5 1 Memory management of PCDs with COSinus operating system 3 5 3 5 2 Flash Memory Structure on PCD1 M2110R1 3 6 3 ...

Page 3: ...B Port Programming Interface 6 2 6 1 2 Port 9 Ethernet 6 3 6 1 3 Port 0 RS 485 not electrically isolated 6 4 6 1 4 Port 1 Slot A 6 5 6 1 4 1 PCD7 F110S Serial Interface Module RS 485 RS 422 6 7 6 1 4 2 PCD7 F121S Serial Interface Module RS 232 6 8 6 1 4 3 PCD7 F150S Serial Interface Module RS 485 6 9 6 1 4 4 PCD7 F180S Serial Interface Module Belimo MP Bus 6 10 6 2 Serial Interface to I O Slot 6 1...

Page 4: ...1 Document 27 619 Version ENG04 2018 08 20 Saia Burgess Controls AG PCD1 M2110R1 Contents 0 3 0 A Annex A 1 Icons A 1 A 2 Definition of Serial Interfaces A 2 A 2 1 RS 232 A 2 A 2 2 RS 485 422 A 3 A 3 Glossary A 4 A 4 Contact A 6 ...

Page 5: ...et Chapter 4 1 1 and 6 1 3 PGND connection on terminal X3 Pin 37 Chapter 4 3 New PCD7 W600 for Slot A typo corrected EN03 2014 11 19 2015 02 10 2015 03 10 2015 03 10 6 1 3 Modbus also for Port 0 Dimensions for screw mounting Various corrections ENG04 2016 05 24 2018 08 20 2016 05 25 2018 08 20 3 9 Watchdog Connection example 4 1 2 Interrupt Connection 4 1 6 Interrupt Device Config Small fixes 4 1 ...

Page 6: ...factory installed and included with delivery If this module is removed the PCD1 Room cannot switch into RUN mode M1 SlotA Slot for memory module 3 7 COSinus Operating system and automation server 3 4 Terminals for integrated inputs and outputs 4 1 1 Terminating resistance RS 485 6 1 3 Battery 2 4 Slot optional serial interface for commu nication 6 1 4 or Supply voltage 2 5 Watch Dog 3 8 On board R...

Page 7: ...on the topics Topic Documentnumber and Language Systemcatalog 26 215_ENG Programertool Saia PG5 26 732_ENG Programming 26 733_ENG I O Modules 26 737_ENG Systemcables and Adapters 26 792_ENG Ethernet TCP IP 26 776_ENG RS 485 Network 26 740_ENG IO Analog Module PCD2 W525 26 853_ENG A wealth of information is available on the support homepage Support www sbc support com PCD Homepage www saia pcd com ...

Page 8: ...attacks For secure operation appropriate pro tective measures must always be taken PCD controllers include simple built in protection features However secure operation on the internet is only ensured if external routers are used with a firewall and encrypted VPN connections For more information please refer to our support site www sbc support com security 2 1 2 Planning an application When plannin...

Page 9: ...hielding should be earthed at the inlet and or outlet of the control cabinet The shielding should be as short as possible and have the greatest possible cross section The central earthing point should be 10 mm and be connected to the earthing cable by the shortest route The shielding is normally only connected to the control cabinet on one side unless the available potential equalisation has a sig...

Page 10: ...of the PLC processor card are assigned to terminal blocks X0 to X2 and located on the underside of the PLC X3 slot 0 slot 1 X2 X1 X0 X3 slot 0 slot 1 X2 X1 X0 with cover without cover All element addressing in the PCD family begins with number 0 Addressing the inputs or outputs in slot 0 and slot1 from PG5 The direct access to the IO elements of each IO plug in module takes place in the program th...

Page 11: ... show the input output addresses What if the cover has been temporarily removed Each I O module slot is assigned an address range from 0 to 15 i e 16 address es Each slot in turn has been assigned a fixed base address at intervals of 16 addresses In this case too the count starts at 0 I O module slots are designated Slot0 Slot1 etc For the PCD1 M2_ the two I O slots have the following base address...

Page 12: ... x H x D 2 2 2 Mounting Position and Ambient Temperature Module holders are usualy mounted on a vertical surface in which case I O con nections to modules are also vertical With this mounting position an ambient temperature between 0 C and 55 C is permissible Vertical mounting should be preferred All other positions are less favourable to air circulation so their ambient temperature should not exc...

Page 13: ...ging lugs on the underside of the PCD Push the PCD upward approx 1 2 mm You must overcome the resistance of the four highlighted plastic fingers acting as counter pressure springs 3 Press the upper part of the housing against the top hat rail and snap into the rail causing the springs to give way under the counter pressure 4 Press the PCD down on the upperedge of the top hat rail and pull on it ge...

Page 14: ...n ENG04 2018 08 20 Saia Burgess Controls AG Installation Orientation 2 8 2 2 2 5 Removing the Cover The cover is snapped onto the lower part of the PCD Beginning from the top of the cover hook your fingertips under the edge of the cover and pull it off ...

Page 15: ...lower holes serve as guides The following mounting instructions assume that the PCD is to be mounted on a wall in front of the person performing the installation Two holes in the base plate for fastening the controller Two holes in the base plate for two additional guide screws Screw mounting The two lower screws must be tighten up to almost the thickness of the base plate This allows a correct mo...

Page 16: ...modules Orientation 2 10 2 2 4 3 1 1 Install all four screws tightening them only to the extent that the PCD can still be suspended from them 2 Suspend PCD from screws 3 Remove the housing cover grasp the edge of the housing cover with your fingertips and pull it towards you 4 Fully tighten the two upper screws ...

Page 17: ...the opposite end of the module is flush with the retaining latch of the housing base press the module down toward the plate 2 1 retaining latch jack plug system bus plug Slot 0 Slot 1 Removing the module With your thumb push the retaining latch no more than 1 mm away from the module from the I O connection plug and or terminal pressing outward With your other hand lift the module at the I O connec...

Page 18: ...ped with a back up battery CPU model Battery Buffer time PCD1 M2_ Renata CR2032 lithium battery 1 3 years1 1 The higher the ambient temperature the shorter the buffer time CPUs with lithium batteries are not maintenance free The battery voltage is monitored by the CPU If the battery voltage is 2 4 V or the battery is absent the CPU attempts to start the XOB2 If this is not included in the program ...

Page 19: ...sing form a reliable multiple contact point with the module The zero potential minus of the 24 VDC supply is connected to the minus terminal of the supply This should be connected to the earthing rail using the shortest possible cable 25cm with a cross section of 1 5 mm2 Any shielding of analogue signals or communications cables should take place either through a minus terminal or through the eart...

Page 20: ...item number 4 310 8748 0 is included with the PCD1 M2_ on delivery Labels can be created with the Device Configurator and then printed 4 310 8748 0 Set 1 Set 2 Set 3 Set 4 TOP OF PAGE Saia Burgess Controls AG CH 3280 Murten Creating I O Labels The desired definitions of the I O modules used must first be assigned to the corresponding slots in the Saia PG5 Version 2 0 or later Device Configurator S...

Page 21: ...2 15 2 Edit I O label texts I O label texts are not dependent on the Saia PG5 symbol descrip tions Print labels Carry out print setup in the main menu When using the supplied labels the following settings are necessary Size A5 Source manual paper feed The settings depend on the printer and must be adapted accordingly ...

Page 22: ...ct Protection Orientation 2 16 2 The print position can be modified by adjusting of the Margins Left margin Topmargin No headers or footers should be defined Select one of the label sets 1 4 on the label sheet for the printout 4 310 8748 0 Set 1 Set 2 Set 3 Set 4 TOP OF PAGE Saia Burgess Controls AG CH 3280 Murten ...

Page 23: ...et 3 Set 4 TOP OF PAGE Saia Burgess Controls AG CH 3280 Murten 2 7 Removing the Contact Protection of the I O Module Connections Some I O modules such as the PCD2 F2xxx communications module require more space for the connection For this purpose the contact protection of the I O slots can be removed as follows 1 Cut at both ends 2 Bend the slot cover upward and remove it Deburr the broken edges ri...

Page 24: ...uts Max 10 1 relay Interfaces Programming interface USB 4 Optional serial data interface Port 1 to Slot A 1 PCD7 F1xxS module RS 232 RS 422 485 MP Bus or Bluetooth Port 0 RS 485 X3 terminal block up to 115 kbit s Ether S Net interface 2 Port Switch Field bus connections Serial S Net 1 With digital I O modules PCD2 E16x or PCD2 A46x each with 16 I O 2 The specified time period is a buffer time whic...

Page 25: ...onstant amplitude 1 42 mm 13 2 150 Hz constant acceleration 1 g Electrical safety Protection type IP20 in accordance with EN60529 Air leak paths In accordance with EN61131 2 and EN50178 Between circuits and housings and between electrically isolated circuits Overvoltage category II Pollution severity 2 Test voltage 350 V 50 Hz AC rated unit voltage 24 VDC Electromagnetic compatibility Immunity Acc...

Page 26: ...lease a product undergoes improvements and modifications in subsequent years In order to be able to recognise such modifications there is a so called hardware version number Based on this number the user can check whether a function is provided depending on the hardware This can be viewed with the PG5 Online Configurator under Hardware Info or on the label on the back side of the PCD1 ...

Page 27: ...l with PGU cable modem USB Ethernet A modem connection is never permitted Modems can block so that remote access is no longer possible In these cases it is necessary to visit the system in person Other connection options are preferred Open the online configurator and go offline In the Tools menu select Update Firmware and use the Browse function to select the path for the file with the new firmwar...

Page 28: ... 3 5 1 Memory management of PCDs with COSinus operating system The automation devices SaiaPCD3 Plus SaiaPCD1 M2 and the programmable panel are equipped with an on board μSD flash card When loading a user application with SaiaPG5 all necessary files are stored in the internal flash on the μSD card If the operating voltage is applied to the automation device and there is no executable program in the...

Page 29: ...ry of an SD flash card 3 5 2 Flash Memory Structure on PCD1 M2110R1 File system for the user Primarily used for BacNet PLC file system only for FW The end user cannot access this partition Used for linked web projects web builder 3 5 3 On Board Memory for the File System To use the on board flash memory select PCD Memory Internal The internal flash memory has the following name INTFLASH The absolu...

Page 30: ...sion ENG04 2018 08 20 Saia Burgess Controls AG System Memory Structure CPU Control Process Unit 3 7 3 3 5 4 SD Card on IO Slot PCD2 R6000 The PCD2 R6000 memory module is not supported on the PCD1 M2_ because the SD card cannot be mechanically secured ...

Page 31: ... so that the flash card cannot loosen from the slot due to vibrations Summary Memory Module for PCD1 M2_ CPU PCD7 R550M04 Flash memory module with file system Enables the saving of files such as those for the webserver The PCD can access the files directly through the FTP or HTTP server and write all PC readable files csv directly to the mod ule PCD7 R560 BACnet firmware module for slot M1 PCD7 R5...

Page 32: ...B 32 0 31 Main program elements Exception system dependent organisation blocks XOB 64 0 63 Called from the system Program Blocks PB 1000 0 999 Subprograms Function blocks FB 2000 0 1999 Subprograms with parameters Sequential blocks SB a total of 6000 steps and transitions 96 0 95 Sequential processes for Graftec programming Bloc structure FB 999 1999 PB 299 999 COB 15 31 COB COB 0 XOB 31 31 XOB XO...

Page 33: ...del Number Addresses Comments Flags 1 bit 16 384 F 0 16 383 Flats are not transient but a transient range starting from Address 0 can be configured Register 32 bit 16 384 R 0 16 383 For integer or floating point values Text data blocks 8191 X or DB 0 8190 For text and DB Timer counter 31 bit 16001 T C 0 1599 The breakdown of timers and counters can be configured Timers count down periodically unde...

Page 34: ...n conditional Conditional Run status A condition was set in the debugger Run until which has not been fulfilled yet Run with error The same as Run but with an error message Run conditional with error The same as Run conditional but with an error message Stop The status Stop occurs in the following cases Programming unit connected in PGU mode while the CPU was switched on PGU stopped by programming...

Page 35: ...sent battery In the process media resources flash registers flags etc user program and hardware settings are deleted The time is set to 00 00 00 01 01 1990 The backup of the on board flash is NOT deleted Red blinking slowly 2 Hz The PCD does not start up and switches to Stop mode Red Green blinking 2 Hz Saved data is deleted which means media resources flash registers flags etc user program hardwa...

Page 36: ...1 30 D D PCD1 M21xx Main switch Process e g Output modules Danger observe the contact load of the WD relay Possibly via power contactor WD Relay Watchdog Relais Power dangerous outputs Functional description As soon as the watchdog relay is called at the address O 255 by a switch on off frequency of 200ms the relay contact closes It remains closed until the pulse time exceeds 200ms If this happens...

Page 37: ...t COB 0 or 1 15 0 STL WD_Flag Helpsflag invers OUT WD_Flag OUT O 255 Output 255 blinking ECOB With this code the watchdog triggers even for continuous loops that are due to programming Regarding user program cycle time please note the following With cycle times longer than 200 ms the code sequence must be repeated multiple times in the user program in order to prevent the watchdog triggering durin...

Page 38: ... output at least every 200 ms otherwise the watchdog will be triggered and the PCD restarted Instruction in AWL code Label Com mand Operand Comment SYSWR K 1000 Software watchdog instruction R K x Parameter according to the following table K Constants or R Register Blank space x 0 The software watchdog is deacti vated x 1 The Software Watchdog is activat ed if the instruction is not repeated withi...

Page 39: ...es BACnet LON etc Data for the initialisation of resources for the first time Build or Rebuild All 2 Program download Download in the SPM opens the window opposite If all settings are as desired see below the user program is loaded into the PLC with the Download button 3 Options area Download First time Initialisation Data Initialisation of media registers flags etc for the first time Clear Media ...

Page 40: ...rses the file and performs a restart The PLC switches to STOP for the parsing of the new file This step takes 2 to 5 seconds depending on the size of the user program 5 After download area Run the program Sets the PLC to RUN once the download is successfully completed Stay in Stop After the download PLC remains in STOP 6 Backup to Flash area Backup to on board flash Physical outputs with or withou...

Page 41: ...D already contains another program Behaviour area Download automatically after successful build Download program only if changed Go online after successful download observation mode It is not possible to download only those blocks which have been modified The user program is downloaded into the on board memory in a file and after a restart of the system the process is complete If the download is n...

Page 42: ... on board flash memory is backed up in the folder PLC_SYS This folder is not visible for the user Access is not permitted Registers flags timer and counters are not saved in this manner During a restore the text DB data is copied back into the SRAM memory Backup to the INTFLASH file system In order to be able to use backup restore with internal flash a PCD_ BACKUP folder must be created RAM DB tex...

Page 43: ...nd When using use of the backup function to M1 modules no other files should be written to the module M1 FLASH PCD_BACKUP sbak PCD1 1 PCD1 2 Please note that a 512 kByte user program and 128 kByte RAM DB text will generate a file of approximately the same size Limitations Files generated cannot be copied directly from one folder to another These files may not be deleted from the original folder or...

Page 44: ...ptions are available With the Saia PG5 under Online Flash memory Restore source of flash or By pressing the Run Stop button for at least 3 5 seconds in RUN mode ATTENTION If the button is pressed for longer than 10 seconds there is the risk of resetting the system and or deleting the memory The CPU searches memory locations for backup files in the following order 1 M1 Flash 2 INTFLASH 3 PLC_SYS ...

Page 45: ...ts and outputs of the PCD1 M2_ in terms of their function and pin assignment Three possible locations for inputs and outputs are described These are On board As plug in modules On RIOs 4 1 On board On board means mounted on the CPU mother board In the following overview IO0 is a slot for plugging in expansion modules The descriptions of plug in modules can be found in chapter 4 3 ...

Page 46: ...6 IX1 Interrupt or Input 17 AGND 18 AIN0 Analogue Input 0 19 AIN1 Analogue Input 1 X2 PCD7 F121S PCD7 F110S PCD7 F180S PCD7 F150S PCD7 W600 RS 232 RS 485 RS 422 Belimo RS 485 isol 4xAO 0 10V 20 PGND PGND PGND PGND PGND PGND 21 TxD Rx Tx Tx MP Rx Tx A0 22 RxD Rx Tx Tx MFT Rx Tx A0 23 RTS Rx IN A1 24 CTS Rx A1 25 PGND PGND PGND PGND PGND PGND 26 DTR RTS A2 27 DSR RTS A2 28 COM CTS SGND A3 29 DCD CTS...

Page 47: ...otection No LED No Terminals Plug in screw terminal block 11 12 13 14 15 16 17 18 19 10 9 8 7 6 5 4 3 2 1 0 I2 I3 I1 I0 O0 O2 O3 O1 IO5 IO4 IO6 IO7 X0 X1 U ext GND IX0 IX1 AI0 AI1 24 VDC 3 6 mA In3 digital inputs PWO or O8 The terminals No 15 and No 16 can be used as an input or as an interrupt see Section 4 1 6 Int1 11 12 13 14 15 16 17 18 19 10 9 8 7 6 5 4 3 2 1 0 I2 I3 I1 I0 O0 O2 O3 O1 IO5 IO4...

Page 48: ...mber of outputs 4 Voltage range 24 VDC 12 32 VDC smoothed Output current Max 0 5 A Output delay typ 50 µs max 100 µs at Ohmic load Contact protection Transistors LEDs No Connections Plug in screw terminal block 11 12 13 14 15 16 17 18 19 10 9 8 7 6 5 4 3 2 1 0 Uext Out0 I2 I3 I1 I0 O0 O2 O3 O1 IO5 IO4 IO6 IO7 X0 X1 Uext GND IX0 IX1 AI0 AI1 24 VDC current Limit PWO or O8 Digital outputs ...

Page 49: ...ured as an output Short circuit protection Yes Voltage range 24 VDC 12 32 VDC smoothed Output current Max 0 5 A Output delay Typ 50 µs max 100 µs at Ohmic load LEDs No Connections Plug in screw terminal block Uext Uext Uext 11 12 13 14 15 16 17 18 19 10 9 8 7 6 5 4 3 2 1 0 I2 I3 I1 I0 O0 O2 O3 O1 IO5 IO4 IO6 IO7 X0 X1 Uext GND IX0 IX1 AI0 AI1 24 VDC 3 6 mA In7 Uext Out7 In6 In5 In4 Out6 Out5 Out4 ...

Page 50: ... as a normal digital output or as a PWM output Configuration takes place in the Device Configurator There is an FBox for the using of the PWM output Number of PWM outputs 1 Voltage range 24 VDC 12 32 VDC smoothed Output current Max 0 2 A Adjustable frequencies 1 Hz 4 Hz 15 Hz 30 Hz 61 Hz 122 Hz 244 Hz 488 Hz 975 Hz 1950 Hz Duty cycle range 0 100 Terminal Plug in screw terminal block Maximum operat...

Page 51: ... Controls AG On board PWM Output Inputs Outputs I O 4 7 4 11 12 13 14 15 16 17 18 19 10 9 8 7 6 5 4 3 2 1 0 Uext PWM Out8 I2 I3 I1 I0 O0 O2 O3 O1 IO5 IO4 IO6 IO7 X0 X1 Uext GND IX0 IX1 AI0 AI1 24 VDC PWM Output current Limit PWO or O8 t T PWM Output time Frequency 1 T Duty Cycle t T ...

Page 52: ...st be as short as possible so that sufficient time remains between the interrupts in order to process the rest of the user program Many FBoxes are intended for cyclical calling and are not suitable for use in XOBs or are only suitable to a limited extent Exception The FBoxes of the Graftec family standard library are well suited PCD1 Interrupt Inputs 24 VDC Both two interrupt inputs are located on...

Page 53: ...ed as follows PG5 Device Configurator Î Î Onboard In Outputs Î Î Properties Î Î Interrupts Operation IX0 also applies for IX1 With a positive flank at Input IX0 XOB 20 is called The maximum reaction time until the call of XOB 20 is 1 ms The code in this XOB defines how the system should react to the events e g by increment a counter max input frequency 1 kHz whereas the pulse pause ratio is 1 1 ma...

Page 54: ... Ω Input filter typ 5 ms Input range for temperature sensors PT1000 50 400 C NI1000 60 200 C NI1000 L S 30 140 C Resistance 0 2 5 kΩ Precision at 25 C 0 5 Temperature sensor 0 55 C 0 25 Overload protection 10 V Range 35 V 39 V TVS diode 20 mA Range 40 mA LED No Terminals Plug in pressure 10 pin terminal block 3 5 mm for wiring up to 1 mm2 On delivery preconfigured for NI1000 Configuration of the a...

Page 55: ... C 500 1400 Limits 300 1400 Each time the min max values are reached the min max status flag is set Resistance voltage and current inputs The overall value range is defined by the range type Model min max Status flag Range of the calculated values Resistance 0 2500 Ω 0 25000 Min Flag not set Limit exceeded 25500 25000 2 Voltage input 10 10V Xx yy 102 of the defined range Current input 20 20mA Xx y...

Page 56: ...1 0 I2 I3 I1 I0 X1 IX0 IX1 AI0 AI1 O0 O2 O3 O1 IO5 IO4 IO6 IO7 X0 Uext GND Pt 1000 Ni 1000 Resistance PWO or O8 10 10 VDC 0 20 mA Connection concept for two wire transmitters 11 12 13 14 15 16 17 18 19 10 9 8 7 6 5 4 3 2 1 0 4 20 mA 0 20 mA δ υ I2 I3 I1 I0 O0 O2 O3 O1 IO5 IO4 IO6 IO7 X0 X1 Uext GND IX0 IX1 AI0 AI1 24 VDC PWO or O8 4 20 mA through the user program or in the PG5 Device Configurator ...

Page 57: ...oard I O s X3 IO0 IO1 X2 X1 X0 PCD7 W600 29 20 X3 20 21 22 23 24 25 26 27 28 29 A0 A0 PGND A1 A1 A2 A2 PGND A3 A3 Terminal Block X2 Earthing bar General specifications Technical data Module compatibility PCD1 M2xxx PCD1 M0160E0 PCD1 M2110R1 Module current consumption V 25 mA 5 V 30 mA Number of outputs 4 Terminals 1 plug in screw terminal block 10 pole 3 5 mm for wiring up to 1 mm2 Isolation No is...

Page 58: ... 2 of the full scale 10 V for fast transient burst EN 61000 4 4 for radiofrequency interference EN61000 4 6 Settling time for full range change 5 ms Overshooting 0 1 of the full scale 10 V Scaling PG5 0 4095 0 10000 or user defined Prerequisite PCD firmware version 1 23 39 or higher PG5 version 2 1 300 or higher Programming with media mapping When the media mapping is enabled each module has these...

Page 59: ...PW commands Here an IL program example to write an analogue value to the output0 and to read the diagnose register With direct access it is possible to know which channel has not been correctly updated if the status register is read direct after the Write command Bit Status Description 0 1 if a communication error has been detected between PCD and module This bit is automatically cleared when the ...

Page 60: ... permantly activated if media mapping is used or Shortly blink with direct access Module detection If the module is not plugged there is a history entry If you need to detect if the module is plugged or not in your program code you can use the following function If the module has been correctly plugged the status value is a positive num ber and all device information can be read If the module has ...

Page 61: ...Controls AG Plug In I O Modules for slot IO0 Inputs Outputs I O 4 17 4 4 3 Plug In I O Modules for slot IO0 The plug in I O modules are identical to those of the PCD2 M5xxx etc PCD2 E110 PCD2 A400 The descriptions of the modules are found in the document 27 600 ENxx Manual IO modules ...

Page 62: ...pends on output load Terminal PCD2 pluggable 14 pole screw terminal PCD2 W525 O no 4 405 5002 0 will be delivered with the module both for wires up to 1 5 mm PCD2 3 W525 is an analogue multipurpose module with four inputs and two outputs Each input and each output can be individually configured as one of the standard industrial interface types e g 0 10 V 0 20 mA and 4 20 mA In addition the inputs ...

Page 63: ... 0 05 max Temperature drift 0 55 C max 70 ppm C Over voltage protection 50 V min Over current protection 35 mA min Common mode voltage max 50 V min Common mode rejection ratio 70 dB min Filter Time constant of hardware filter 2 ms Attenuation of software based 50 Hz Filter 40 dB min between 49 5 and 50 5 Hz Attenuation of software based 60 Hz Filter 40 dB min between 59 5 and 60 5 Hz Voltage mode ...

Page 64: ... Pt500 50 400 C Ni1000 60 200 C Resistor mode 0 2500 Ω ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 4 4 2 Analogue Outputs Outputs General Resolution 12 Bit Number of channels 2 Electrically isolated from PCD yes Electrically isolated from external supply yes Electrical isolation between other channels no Connection type two wires per channel How to configure mode of operation by software FBOX FB Accuracy at ...

Page 65: ...mote I O Inputs Outputs I O 4 21 4 Output Configuration Since the outputs are configured by software with the corresponding FBox or FB there is no need to configure their mode of operation with jumpers or DIP switches 4 5 RIO Remote I O The functions Smart Rio Manager and Profibus Rio are not supported ...

Page 66: ...d save time various pre configured cables are available The module plug is already mounted at the end of the cable Conse quently that end only has to be plugged in Depending on type the other cable end will either have a flat cable connector for the terminal adapters or relay inter face or alternatively individual 0 5 mm2 or 0 25 mm2 wires numbered and colour coded Cables with various connection t...

Page 67: ...ms It is not suitable or approved for connecting the field devices of other manufacturers An open vendor neutral field bus is more appropriate for this purpose For the PCD1 Room the maximum number of S Bus stations is fixed at 10 This limit is due to the possible address range Number of supported S bus address 10 Selectable S bus address space 0 251 In addition addresses 252 and 253 are supported ...

Page 68: ...Mbps with Softconnect Protection transil Hardware On board USB 5V supply The USB port is only used as a PGU interface To use the USB interface the program package Saia PG5 version 2 0 or later must be installed on the PC If the PCD is connected to the PC for the first time through the USB port the PC operating system Windows automatically loads the corresponding Saia PCD USB driver To connect the ...

Page 69: ...t A new 10 100 Mbits switch which automatically adapts to the two speeds is used for these Ethernet connections Both sockets can be used independently of one another ETH1 ETH2 Function 2 port switch Jack type 2 RJ45s vertically positioned metal housing 2 LEDs each Meaning of the LEDs per jack Orange LED Link connection and activity Green LED Speed Off 10Mbits On 100 Mbits ...

Page 70: ...1 Switch S1 connecting or disconnecting the RS 485 termination resistors With switch S1 the terminating resistors are switched on or off Switch S1 must be set to C closed at both outer stations For all other stations switch S1 remains in the position O factory setting Schematic diagram of an RS 485 bus with terminating resistors 5 V RX TX n n 39 n n n n 38 RX TX 5 V Pull up 330 Ohm Termination Res...

Page 71: ...ock X2 connection terminals for Slot A Older interface modules without S at the end of the product designation e g PCD7 F110 are not compatible with PCD1 M2_ Overview of the interface types PCD7 F1xxS with housing 2012 or later PCD7 F1xxS previous design PCD7 F1xx not compatible with PCD1 M2_ Important PCD7 F1xxS devices with hardware version A are not compatible with earlier PCDs PCD1 M1xx PCD2 M...

Page 72: ... hardware version A are used with the following devices the interface modules will become hot and their correct function cannot be guaranteed PCD1 M1xx PCD2 M1xx PCD2 M48x PCS The hardware version can be seen on the white label of a PCD7 F1xxS module in the middle text line Solution Only use PCD7 F1xxS interface modules PCD7 F1xxS with hardware version B or newer These are suitable for all PCD gen...

Page 73: ... 2 ON C O Open not terminated open factory setting Plug assignment RS 485 Bus cable PCD1 M2_ Terminal Block X2 peripheral Strands twisted and shielded RX TX RX TX PGND RX TX RX TX PGND PGND 20 21 22 23 24 25 26 27 28 29 Strands twisted and shielded RS 422 Bus cable PCD1 M2_ Terminal Block X2 peripheral DTE 20 21 22 23 24 25 26 27 28 29 PGND TX TX PGND PGND RX RX RTS RTS CTS CTS TX TX PGND RX RX RT...

Page 74: ...on PCD7 F121S Standard Cabling RS 232 Bus cable PCD1 M2_ Terminal Block X2 peripheral D Sub m 9 pole D Sub f 25 pole PGND TXD RXD PGND RTS CTS DTR DSR COM DCD 3 2 5 7 8 4 6 1 2 3 7 4 5 20 6 8 TXD RXD PGND PGND RTS CTS DTR DSR COM DCD 20 21 22 23 24 25 26 27 28 29 Cabling for Modem connection RS 232 Bus cable PCD1 M2_ Terminal Block X2 20 21 22 23 24 25 26 27 28 29 PGND TXD RXD PGND PGND RTS CTS DT...

Page 75: ...voltage with an anti surge diode 10 V Termination resistors can be connected CLOSED or disconnected OPEN with a jumper PCD7 F150S RS 485 termination Gate 1 2 ON C O Close terminated closed Gate 1 2 ON C O Open not terminated open factory setting Cabling RS 485 Bus cable PCD1 M2_ Terminal Block X2 peripheral Strands twisted and shielded RX TX RX TX PGND RX TX RX TX PGND PGND SGND 20 21 22 23 24 25 ...

Page 76: ...1 M2_ Terminal Block X2 24 VDC MP MFT PGND PGND IN GND 20 21 22 23 24 25 26 27 28 29 Cabling MP Bus device 20 PGND Earth connection MP string 21 MP Multi Point The MP bus is the Belimo master slave bus Up to 8 slaves can be attached to one master device They are MFT 2 flap drives MFT 2 valve drives MFT fire protection flap drives VAV compact controller NMV D2M 22 MFT MFT programming device MP bus ...

Page 77: ...rformance per PCD1 M2_ system the following must be considered The volume of communication is determined by the connected peripheral devices This is the case for example if a PCD1 is used as an S Bus slave station If a PCD2 controller is bombarded with heavy telegram traffic at high baud rates less CPU power is available to handle of the actual application The following rules apply The use of 6 in...

Page 78: ...6 2 2 Communications Port with PCD2 F2xxx Modules The slot IO0 of the PCD1 M2_ can also be fitted with the interface modules PCD2 F2xxx The slot can be reached with the following port addresses via communications FBoxes and or AWL commands Port 100 Port 101 Slot IO0 Slot IO1 IO slot 0 with PCD2 F2xxx Module Port 100 for the x 0 port Port 101 for the x 1 port ...

Page 79: ...e modem PCD7 T8xx cannot be connected to the PCD1 M2_ through the TTL interface red flat ribbon connector The cable is too short for this The RS 232 terminal block of the modem whose terminals are connected to a free RS 232 port modem compatible represents a solution Slot A of the PCD1 M2_ fitted with an interface module PCD7 F121S is best suited for this purpose PCD7 F121S Slot 1 Slot 0 For insta...

Page 80: ...l Information This chapter describes how the Saia PG5 Device Configurator is used The Device Configurator defines cyclical media mapping in order to enable a link between peripheral I O module values and the device resources e g PCD flags and registers direct access to programming instructions for reading values from and transmitting values to the peripheral input module For the PCD1 M2_ I O handl...

Page 81: ... Configurator Configuration Device Configurator 7 2 7 7 3 Running the Saia PG5 Device Configurator The Device Configurator should be used for setting up the HW configuration protocols and I O handling The Device Configurator is started by double clicking on the Device Configurator symbol in the project directory tree ...

Page 82: ...ersion ENG04 2018 08 20 Saia Burgess Controls AG Running the PG5 Device Configurator Configuration Device Configurator 7 3 7 7 3 1 Help Help for the Device Configurator can be found under Help Topics in the Help menu Click on one of the Help topics ...

Page 83: ... Configurator Configuration Device Configurator 7 4 7 7 3 2 Media Mapping for Digital Inputs On Board The media mapping of digital inputs uses 16 flags Mapping table for digital inputs 7 3 3 Media Mapping for Digital Outputs On Board The media mapping of digital outputs uses 16 flags Mapping table for digital outputs ...

Page 84: ...tal inputs onboard PG5 Device Configurator for PCD1 M2110R1 Room Select whether channel 4 to 7 should be used as a digital input or output Select whether the PWM channel should be used as a PWM output or standard output Select whether the watchdog channel should be used as a watchdog output or standard relay output Select whether the interrupt channels should be used as interrupts or standard digi...

Page 85: ...n ENG04 2018 08 20 Saia Burgess Controls AG Special Functions Analogue inputs onboard Configuration Device Configurator 7 6 7 7 4 2 Analogue inputs onboard Properties Mapping setup for values and status or diagnosis Channel setup and scaling information ...

Page 86: ... Document 27 619 Version ENG04 2018 08 20 Saia Burgess Controls AG Special Functions Analogue inputs onboard Configuration Device Configurator 7 7 7 Mapping table for analogue inputs Mapping table for status of the analogue inputs ...

Page 87: ...on ENG04 2018 08 20 Saia Burgess Controls AG Analog inputs outputs on PCD2 W525 slot IO1 Configuration Device Configurator 7 8 7 7 5 Analog inputs outputs on PCD2 W525 slot IO1 The media mapping for the PCD2 W525 module is already activated in the PG5 ...

Page 88: ... strings DBs etc are stored in RAM To prevent this content from being lost during a power failure and to enable the hardware clock if present to carry on running PCD1 devices are equipped with a back up battery CPU model Buffer Buffer time Image PCD1 M2_ Renata CR 2032 lithium battery 1 3 years1 1 Depending on the ambient temperature the higher the temperature the shorter the buffer time Battery v...

Page 89: ...ocate the battery Gently press the battery retaining clip to the right Remove the battery Insert the Renata CR 2032 button battery with the label side pole up slightly pushing the battery retaining clip to the side The symbol can also be seen on the circuit board Fit the housing cover Check the battery display red LED dark Battery o k yellow triangular LED dark Batteryfailer yellow triangular LED ...

Page 90: ...the risk to components from electrostatic discharges caused by touch Recommendation Before coming into contact with electrical components you should at least touch the system s negative pole cabinet of PGU connector However it is better to use a grounding wrist strap with its cable permanently attached to the system s negative pole This sign accompanies instructions that must always be followed Ex...

Page 91: ...ve data Receive data Signal and response circuits RTS Request to send Transmit part switched on CTS Clear to send Readiness to send DTR Data terminal ready Terminal ready DSR Data set ready Ready for use RI Ring indicator Incoming call DCD Data carrier detect Partner ready Signals to RS 232 Signal type Logic status Setting Setpoint value Data signal 0 empty 1 character 3 V to 15 V 15 V to 3 V 7 V ...

Page 92: ... status Polarity Data signal 0 empty 1 character TX positive to TX TX positive to TX Control message signal 0 off 1 on RTS positive to RTSRTS positive to RTS RS 485 Signal type Logic status Polarity Data signal 0 empty 1 character RX TX positive to RX TX RX TX positive to RX TX Not all manufacturers use the same connection configuration Therefore it may be necessary to cross the data lines In orde...

Page 93: ...nd analogue I O values to flags and registers Modules Carrier cards for input output electronics Module holder CPU LIO or RIO devices which can accommodate the aforementioned modules Motherboard Main circuit board CPU IL Instruction list PCD program code NT New technology means the PCD generation following the first generation On board means mounted on the CPU circuit board Parsing A parser is oft...

Page 94: ... SuperCap Electronic component capacitor which can deliver current for a short time Retention of memory content and continuation of the clock after a power supply shut down Terminated Reflections at the line ends are prevented through line termination PCD2 M2xxx x in the product designation stands for a number 0 9 In this case it is a three digit number such as PCD2 M2110 ...

Page 95: ...ral 41 26580 30 00 Phone Saia PCD Support 41 26580 31 00 Fax 41 26580 34 99 Email support support saia pcd com Supportsite www sbc support com SBC site www saia pcd com International Represetatives SBC Sales Companies www saia pcd com contact Postal address for returns from customers of the Swiss Sales office Saia Burgess Controls AG Service Après Vente Bahnhofstrasse 18 3280 Murten Switzerland ...

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