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SASFORKS EX-25 v1, Manual

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SASFORKS EX-25 v1 Manual Download Page 31

 

 

 

 

 

SAS/op/proc/forks/op manuals/Ex/EXTREME MANUAL 

v13

.pub  2/24/2019                       

Page 31 

                   

© 2014-2019 S.A.S. of Luxemburg, LLC.

 

 

EX-25 v2 & v3 ROTATOR PARTS (PAGE 31) 

SAS™ EXTREME™ AUTO PROCESSOR 

SERIAL NUMBERS: F4989-F5687 

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA 

Phone: 920-845-2307  



1-877-SAS-FORK  



Fax: 920-845-2309  



Web: www.sasforks.com  

Item No. 

 

SAS Part # 

Description 

 

Qty 

UOM 

23 

 

SELECT CORRECT #  

HR-R-030-0425 
 
HR-R-030-1403 

OPTIONS:  

5.50” Dia. Swivel 

(newer): 

 

90 degree fitting 879-TT MALE 10 ORFS—FEMALE 10 ORFS 
 

2.75” Dia. Swivel 

(older): 

SWIVEL 90° ADAPTOR FJIC 10 X MJIC 10 

20: 030-0425 

 

030-1403 

2 

EA 

24 

 

HR-R-030-1404 

5.50” Dia. Swivel (new): Item #24 not used. 
2.75” Dia. Swivel 

(older):  

SWIVEL 90° ADAPTOR FJIC 12 X MJIC 12 

030-1404 

1 

EA 

25 

 

SELECT CORRECT #  

HR-R-030-0429 

 

HR-R-030-4477 

OPTIONS:  

5.50” Dia. Swivel (newer):  

#10 MORB x #10 MORFS

 

 
2.75” Dia. Swivel 

(older):  

ORB MALE CONNECTOR LG MJIC 8 X 8 ORB 

030-0429 

030-4477 

2 

EA 

26 

 

HR-R-030-5716 

5.50” Dia. Swivel (newer): Item #26 not used. 
2.75” Dia. Swivel 

(older):  

ORB MALE CONNECTOR MJIC 12 X 10 ORB 

030-5716 

2 

EA 

27 

 

SELECT CORRECT #  

HR-R-030-0426 

HR-R-030-7901 

OPTIONS:  

5.50” Dia. Swivel (newer): 

#6 BSPP x #4 MORFS

 

 
2.75” Dia. Swivel 

(older):  

STRAIGHT MALE ADAPTOR BSPP 6 X M BSPP 4 

21: 303-0426 

030-7901 

1 

EA 

28 

 

HR-R-041-1729 

O-RING 

31: 041-1729 

1 

EA 

29 

 

HR-R-048-0097 

SLEWING RING 

32: 048-0097 

1 

EA 

30 

 

HR-R-052-0657  

PLUG 

33: 052-0657 

2 

EA 

31 

 

HR-R-07000-5796 

5.50” Dia. Swivel (newer): Item #31 not used. 
 
2.75” Dia. Swivel 

(older):  

HYDRAULIC SWIVEL LOCK 

 

1 

EA 

32 

 

SELECT CORRECT #  

 

HR-R-07001-6479 

HR-R-07005-3647 

MOTOR ASSEMBLY

 (Each P/N Motor is interchangeable, 

simply by changing the manifold connector.)

 

Older motor 07001-4679 w/ Hydr Manifold with CONNECTOR: 
ORB MALE CONNECTOR MJIC 10 x 10 ORB 

Newer motor 7005-3647 w/Hyrd Manifold with CONNECTOR: 
ORB MALE CONNECTOR ORFS 10 X 10 ORB

 

07001-6479 

 

48: 07005-3647 

1 

EA 

32.1    HR-R-061-0245 

MOTOR REBUILD KIT 

061-0245 

1 

EA 

33 

 

HR-R-07005-0270 

ROTATOR BASE BARE STRUCTURE  
(with side tabs for side mounted hose connections) 

43: 07005-0270 

1 

EA 

Rotator Model: RLP-902 

Summary of Contents for EX-25 v1

Page 1: ...E MANUAL v13 pub 2 24 2019 Page 2014 2019 S A S of Luxemburg LLC EXTREME Auto Processor Excavator Attachment Manual v13 USA Patents D672 369 D704 752 D740 861 9 211 832 D747 170 8 414 704 D779 564 D77...

Page 2: ...el numbers on SAS EXTREME Auto Processor Attachment Note below for easy reference Providing this information when contacting your local Distrib utor Supplier Service Representative or SAS will improve...

Page 3: ...r RD20A500BA2 Serial Number SAS F4968 Lower Page 38 39 EX 35 v2 SAS EXTREME Parts Diagram Serial Number SAS F5453 F5720 Page 40 EX 35 v1 SAS EXTREME Parts Diagram Serial Number SAS F5188 only Page 41...

Page 4: ...ld result in serious injury or death The Caution Symbol indicates a hazardous situation that if not avoided could result in minor injury or potential property damage The Notice Symbol indicates worst...

Page 5: ...sufficient distance away from flammable or explosive gas es liquids or substances to avoid risk of ignition Operating in an explosive environ ment may cause an explosion and fire resulting in injury...

Page 6: ...Processor should only be used in areas that are equipped with proper fluid containment measures to ensure capture and containment of residual fluids in accordance with any and all environmental regul...

Page 7: ...ure to release energy or disable hy draulic energy can result in serious injury or death High pressure fluids can also dis charge at great velocity and cause injection into skin Wear safety glasses an...

Page 8: ...ription Quantity Label reorder LABEL 1 PRODUCT ID PLATE 1 ID PLATE CE EX LABEL 2 KEEP BACK 15 METERS 50 FT 2 W LAB STAYBACK50FT LABEL 3 KEEP AWAY MOVING PARTS 1 W LAB WARNING PINCH LABEL 4 READ EQUIPM...

Page 9: ...ded Pressure and flow test Have pressure results available Set pressures between 24 31 Mpa 240 310 Bar 3 500 4 500 PSI Not to exceed 31 Mpa 310 Bar 4 500 PSI Inspect pins bushings in arm and dozer bla...

Page 10: ...ENT POTENTIAL X FRAME REINFORCEMENTS TO CONSIDER Excavator OEM x frame brackets which mount OEM dozer blade may not provide sufficient distribution of loads from SAS Extreme Hold Down Arm attachment m...

Page 11: ...amount Retest Repeat until jerking occurs then turn back to achieve smooth motion b Test rotational clearance with HDA raised incrementally higher Stay clear of pinch points overhead electrical wires...

Page 12: ...0000 K 3 Flat Washer cylinder base pin 2 WASHER F 0 625 GR8 L Pin hold down to hinge lower pivot 2 1315TILT 3454 ASY L 1 Bolt lower pivot pin 2 WBOLT 0 625X1 50 GR8 L 2 Pin lock spacer lower pivot pi...

Page 13: ...to the pilot port on this Valve This pilot line is typically the smaller of the two small lines that run through the swivel collector This enables the 2nd position of the Valve to function when the hi...

Page 14: ...nect hydraulic hoses 34 Mpa 344 Bar 5 000 psi Jaw Grapple Rotator minimum hose dia 19 mm 3 4 Motor drain case drain free flow hydraulic return 12 5mm 1 2 SAS has no responsibility as to performance of...

Page 15: ...on every 500 hours thereafter Visual Inspections Frequency daily pre operation inspection or every 10 operating hours Bolt Pin Bolt C Clip Pin Bolt C Clip Pin Bolt s Pin Bolt s Pin Bolt s Pin Bolt s P...

Page 16: ...GE 16 SAS EXTREME GREASING S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Place grapple on fir...

Page 17: ...of grease Grease should have excellent water repulsion durability antirust capabilities adhesive abilities and mechanical stability Lubrication interval chart Grease nipple locations Raceway 2 nipples...

Page 18: ...ER LIFE From factory the rotator came with an accumulator to relieve pressure These parts have a life cycle and can fail Installing a case drain free flow return line can help prevent damage to motor...

Page 19: ...ng on firm level ground Hold Down Assembly HDA must be resting on firm level ground Excavator must be parked on firm level ground Excavator engine must be turned off EXTREME AUTO PROCESSOR ATTACHMENT...

Page 20: ...entive mainte nance guidelines can result in equipment failure resulting in injury or property damage JAWS JAW TIPS WIRE STRIPPER HOLD DOWN ARM PATENTED Grease Bolt s Pin Bolt s Pin Bolt s Pin Bolt s...

Page 21: ...eration Ground or working surface stability More unsafe soft unpredictable or variable surface compaction vs More safe solid surface Positioning of excavator on such working surface More unsafe angled...

Page 22: ...sembly and interpret the excavator OEM chart whereas the position of the dozer blade or stabilizers are considered to be off the ground to deter mine the permissible load Sample chart This chart does...

Page 23: ...ed load may cause the ma chine to tip over To provide best sta bility prior to rotating the cab place hold down arm firmly against ground or on car Wear seat belt Risk of claw contact with cab damage...

Page 24: ...Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Pinch points will cause serve injury Stay clear of pinch points at all times Only an au...

Page 25: ...SE END CLAW PIN RH 1 1902 007 V3 ASY P 3 2 PIN PARALLEL PAR PIN RH 1 1902 008 V3 ASY P 3 3 RETAINER BOLT FOR PINS 5 WBOLT 0 625X1 50 GR8 P 3 4 WASHER RETAINER BOLT 5 WASHER F 0 625 GR8 P 3 5 PIN LOCK...

Page 26: ...OR PINS S N F4775 F5330 2 WNUT 0 375 16 GR8 NY P 4 C CLIP RING S N F5270 F5330 incl F5203 2 MCC 98410A231 P 5 BUSHING FOR CLAW MAIN PIVOT 1 W B3 002X3 505X6 437 P 6 GREASE ZERK SMALL 1 4 28 UNF 1 WGRE...

Page 27: ...BASE RH S N F4627 F4908 CLAWS ONLY 1 1902 007 V1 P 2 PIN ON PARALLEL BAR RH S N F4627 F4908 CLAWS ONLY 1 1902 007 V1 P 2 PIN ON PARALLEL BAR RH S N F4627 F4908 CLAWS ONLY 1 1902 008 V1 P 3 FASTENERS B...

Page 28: ...E GUARD Item Part Number Description Qty UOM 1 HR R 008 0259 BOLT 5 8 11UNC X 1 1 2 Long 008 0259 2 EA 2 HR R 030 5067 45 degree SWIVEL ADAPTOR FJIC 6 X MJIC 6 030 5067 1 EA 3 HR R 030 7898 STRAIGHT M...

Page 29: ...Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Rotator Model RLP 902 3 Older 2 75 Swivel Detail 40 1 4 2 48 12 36 5 12 12...

Page 30: ...8 BOLT 1 2 13UNC x 1 3 4 Long 9 008 4527 4 EA 9 WBOLT 0 625X1 25 GR8 BOLT 5 8 11UNC x 1 1 4 Long 10 008 8596 8 EA 10 WNUT 1 000 8 GR8 NUT 1 13UNC 11 009 0337 18 EA 11 WNUT 0 500 13 GR8 NY NUT 1 2 13UN...

Page 31: ...4477 2 EA 26 HR R 030 5716 5 50 Dia Swivel newer Item 26 not used 2 75 Dia Swivel older ORB MALE CONNECTOR MJIC 12 X 10 ORB 030 5716 2 EA 27 SELECT CORRECT HR R 030 0426 HR R 030 7901 OPTIONS 5 50 Dia...

Page 32: ...SE ROTATE 07001 7443 1 EA 39 SELECT CORRECT HR R 7004 3734 HR R 097 0008 HR R 7005 1234 HR R 098 0028 EX SWL RB COLLECTOR HYDRAULIC SWIVEL OPTIONS 2 75 BASE 3 5 UPPER DIAMETER COLLECTOR SWIVEL ASSY SA...

Page 33: ...099 2276 1 EA 54 HR R 099 4380 HOSE 35 CUT LENGTH 54 099 4380 1 EA 55 HR R 099 6664 HOSE 30 CUT LENGTH 55 099 6664 1 EA 56 HR R 07001 0536 ACCUMULATOR CHARGE 35 07001 0536 1 EA 57 HR R 018 0041 ACCUMU...

Page 34: ...16UNC x 1 lg GR8 4 2 WBOLT 0 500X2 00 GR8 BOLT 1 2 13UNC x 2 lg GR8 6 3 HR R 030 0429 Hydraulic Fitting 10x12 Style 848 TTO Male ORFS to Male ORB 2 4 See Seal Kit 12 Seal 3 5 See Seal Kit 12 O Ring 2...

Page 35: ...Qty UOM 1 HR R 008 0094 BOLT 5 16 24UNFx3 4 lg 2 EA 2 HR R 008 0239 BOLT 1 2 13UNC x 1 lg 4 EA 3 See Seal Kit 12 U CUP 2 EA 4 See Seal Kit 12 QUAD X SEAL 2 EA 5 See Seal Kit 12 BACKUP RING 2 EA 6 See...

Page 36: ...920 845 2309 Web www sasforks com Item No SAS Part Description Qty UOM 1 HR R 011 0349 NUT 1 EA 2 HR R 017 0190 HEX SOCKET HEAD CAP SCREW 4 EA 3 HR R 041 0103 URETHANE SEAL 2 EA 4 HR R 048 0112 BALL...

Page 37: ...45 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Item No SAS Part Description Qty UOM 1 HR R 030 0228 HYDRAULIC FITTING 3 EA 2 SELECT CORRECT HR R 030 0185 HR R 030 1413 OPTIONS newer ORB...

Page 38: ...Page 38 2014 2019 S A S of Luxemburg LLC EX 25 v1 ROTATOR PARTS PAGE 38 SAS EXTREME AUTO PROCESSOR F4968 DOWN S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 92...

Page 39: ...Page 39 2014 2019 S A S of Luxemburg LLC EX 25 v1 ROTATOR PARTS PAGE 39 SAS EXTREME AUTO PROCESSOR F4968 DOWN S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 92...

Page 40: ...1 WGREASE ZERK 1 4 28 O 6 BUSHINGS FOR CLAW PIVOT 2 W B3 002X3 505X3 719 O 7 REPLACEABLE CLAW TIP WEDGELOCK TIP 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P RIGHT CLAW ASSY W TIP CYL P BAR DIFFERENT PINS 1 EP E...

Page 41: ...TIP 2 RIDGES 1 EP EXC CLAW TIP 2 V3 P RIGHT CLAW ASSY W TIP CYL P BAR DIFFERENT PINS 1 EP EX35 CLAW RH 1 2 P 1 CYLINDER CLAW PIN RIGHT 1 1912 07 P 2 PARALLEL PAR PIN RIGHT 1 1912 08 P 3 RETAINER BOLT...

Page 42: ...Luxemburg LLC EX 35 v1 v2 ROTATOR PARTS PAGE 42 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Pho...

Page 43: ...R S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 Web www sasforks com Rotator Mod...

Page 44: ...PAGE 44 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 8...

Page 45: ...mburg LLC EX 35 v1 v2 ROTATOR PARTS PAGE 45 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 92...

Page 46: ...2 ROTATOR PARTS PAGE 46 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS...

Page 47: ...Luxemburg LLC EX 35 v1 v2 ROTATOR PARTS PAGE 47 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Pho...

Page 48: ...OTATOR PARTS PAGE 48 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FO...

Page 49: ...AS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 We...

Page 50: ...AS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 845 2309 We...

Page 51: ...R PARTS PAGE 51 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fa...

Page 52: ...TS PAGE 52 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920...

Page 53: ...rks com Rotator Model RGP 1302 Collector Hydraulic Swivel All models EX 35 Item Part No Name Qty 1 WBOLT 0 375X01 00 BOLT 3 8 16UNC x 1 lg GR8 4 2 WBOLT 0 500X2 00 GR8 BOLT 1 2 13UNC x 2 lg GR8 6 3 HR...

Page 54: ...35 v1 v2 ROTATOR PARTS PAGE 54 SAS LARGE EXTREME AUTO PROCESSOR S N F5188 F5453 F5545 F5685 F5720 S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1...

Page 55: ...IRE STRIPPER DESCRIPTION PART NUMBER A WIRE STRIPPER EP EXC WIRE STRIP 1 B FASTENERS BOLTS Qty 4 WBOLT 0 750X3 00 GR8 NUTS Qty 4 WNUT 0 750 10 GR8 NY S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO...

Page 56: ...IONAL TEST LIGHTS 1 LED CIRCUIT TESTER FOR WIRE F AT HYDRAULIC BLOCK HC PLG I TESTLIGHT 1 3 LED CIRCUIT TESTER FOR Test Points SHOWN BELOW HC PLG I TESTLIGHT 3 Joystick Test Point C D E F A B Power Su...

Page 57: ...ESSURE RELIEF BLOCK ASSEMBLY HV REL P RAH101S30 OPTIONAL FOR CUSTOM INSTALLATION System may have stored hydraulic pressure Disassembly of any hydraulic part car tridge valve coil or hose may result in...

Page 58: ...emburg LLC OPTIONAL ELECTRONIC SCHEMATIC PAGE 58 SAS EXTREME AUTO PROCESSOR S A S of Luxemburg LLC 133 Center Drive Hwy 54 PO Box 260 Luxemburg WI 54217 USA Phone 920 845 2307 1 877 SAS FORK Fax 920 8...

Page 59: ...s limited warranty SAS will at it s option repair or replace Freight On Board FOB to the factory in Luxemburg WI USA the defective product If the product cannot be returned to the factory SAS may appr...

Page 60: ...l Directives Extreme Auto Processor Hydraulically actuated attachment for excavator used to extract vehicle engines for salvage operations Model Description Conforms to the following directives 2006 4...

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