SAS GRO-ECO Technical - Start - Up Documentation Download Page 9

 

 

 

 

 

 

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settling down on the boiler’s convection channels. If the draught is too strong, it will 
cause excessive air to draw into the retort from the outside, enlarging heat losses and 
will be also affecting the dust quantity to be blowout the cinders. A smoke conduit is 
provided with sprocket, which in case that chimney draught is to strong, enables its 
throttling. 
Selection  of  the  chimney’s  height  and  section  comparing  to  boiler  power  should  be 
based on detailed regulations being in force in the country of destination. 
  
Assuming that is not possible to achieve such parameters for chimney, and chimney 
draught  problems  and  experienced,  resulting  in  improper  boiler  performance,  the 
gases  blow-out  fan,  or  chimney  base  together  with  built-in  fan  may  be  applied,  for 
supporting and stabilizing the draught. 
It is important for the chimney to has its beginning at the level of boiler room floor, for 
the reason that gases leaving the boiler are able to be repelled. It is also important, 
that in the bottom part of chimney, there is washout whole with tight closing. 
In order to avoid the air back possibly appearing in the chimney, its height should be 
above  a  crest  of  roof  not  less  than  1.5.  Chimney’s  utility  (permeability)  should  be 
checked and confirmed by authorized chimney-sweeper at least once a year.  

 

PRIOR TO BOILER COMMISSIONING THE CHIMNEY SHOULD BE BASKED! 
 
For  boiler  to  be  used,  it  is  not  required  to  apply  flue  insert,  however  in  year 
round  exploitation  –  it  is  recommended  to  provide  heating  to  the  hot  utility 
water container. 

 
6.4. CONNECTING BOILER TO HEATING INSTALLATION 
 

The  boiler  should    be    connected  to    heat  in  installation  with  screw  connectors.   
Protecting  measures  for  water  heating  installations  of  opened  type  should  be 
according to detailed regulations being in force in the country of destination (e.g.PN-
91/B-02413).  
Volume of pressure vessel should be equal at least 4% volume o water in the entire 
heating installation. 
NOTE:  Ascending  and  descending safety  pipe  as  well  as  circulation pipe  
must    not    be    equipped  with  any  valves.  In  addition,  those  pipes  and  the 
pressure vessel should be protected against freezing. 
Boilers  of  SAS  GRO-ECO  type  may  work  with  gravitational  or  forced  water 
circulation. If installation is provided with circulation pump, than on feeding/return pipe 
the differential valve should be installed. When blackout or pump malfunction occurs, 
this valve will open  and the system start work running by gravitation. 
 
NOTE:  It    is    recommended    to    connect    the    boiler    to    heating    system  
provided    with    three-    or    four-pass  valve.    The    main    advantage    of    such  
connection  is  boiler  protection  function  against  low  temperature corrosion, 
preventing it from premature wear. 

 

If  not satisfactory  to  comply with manufacturer’s recommendations  in reference  to  
maintaining  given  heating water temperature ranges occurs (table  TECHNICAL – 
EXPLOITATION    PARAMETERS    p.    13-14,    point    13,    it  concerns    in    particular  
long-lasting    return  water  temperature    below    55°C),  then  the  boiler  should  

Summary of Contents for GRO-ECO

Page 1: ...K I 28 100 Busko Zdr j Owczary ul Przemys owa 3 Phone 48 41 378 46 19 Fax 48 41 370 83 10 TECHNICAL START UP DOCUMENTATION of water boilers for heating installations SAS GRO ECO type adopted for black...

Page 2: ...o electrical installation 10 7 Operation and exploitation guidelines 10 7 1 Filling with water 10 7 2 Firing up and functioning of a boiler 10 7 2 1 Firing up and functioning of a boiler in automatic...

Page 3: ...3...

Page 4: ...4...

Page 5: ...lculated feeding water temperature does not exceed 85 C and working pressure does not exceed 1 5 bar Required gases draught pressure after a boiler is 0 30 0 55 mbar depending on boiler s power These...

Page 6: ...antage is a simple operation relaying on periodic coal bunker refueling the fuel bunker and cinder removing from the ash drawer with no requirement to stop the boiler Once boiler is fired up it does n...

Page 7: ...g coal should not tend to stick when burner Volatile particles content 30 40 It is recommended to use coal which is prone to agglomeration coking although it is good caloric properties higher losses o...

Page 8: ...OTE Employing of mechanical blow out ventilation is unacceptable The boiler room should be provided with day and artificial lighting 6 2 BOILER ARRANGEMENT Special foundation for boiler is not require...

Page 9: ...required to apply flue insert however in year round exploitation it is recommended to provide heating to the hot utility water container 6 4 CONNECTING BOILER TO HEATING INSTALLATION The boiler should...

Page 10: ...y allowing the air residing in the installation to be removed It is accomplished when water is going out of overflow pipe When filling the heating system installation with water it is recommended to l...

Page 11: ...el quality may cause the boiler to burn out If the fire is out during up phase the furnace should be cleaned and boiler s channels ventilated and the whole starting procedure must be repeated Once boi...

Page 12: ...sition of the gate valve At the same time the controller operates the heating system circulation pump if such is provided Heat requirement in the heat installation is varying due to changing outdoor c...

Page 13: ...Required chimney draught mbar 0 30 0 45 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pr...

Page 14: ...chimney draught mbar 0 55 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pressure bar 1 5...

Page 15: ...turn water connector pipe 13 blowdown connection 14 lateral washout hole door 15 blowing fan 16 feeder drive mechanism 17 deflector 18 retort burner 19 water jacket 20 ash box 21 safety valve 22 aerat...

Page 16: ...controller 11 smoke conduit cleaning hole 12 smoke conduit 13 smoke throttle 14 safety valve 15 upper washout hole cover 16 hot water connector pipe 17 fuel storage bin 18 blowing fan 19 feeder drive...

Page 17: ...hed or when switching off the boiler is scheduled the controller should be then switched off and the glowing batch should be removed from retort and push into ash box chamber Once boiler is out and co...

Page 18: ...lung if its amount is excessive 3 Control fuel level in the hopper 4 Check the hopper and shielding pipe against coal dust accumulation if required remove it 5 Check if air nozzles are not damaged and...

Page 19: ...en temperature and pressure rise installation valves closed open the valves pressure vessel frozen heat the pressure vessel Water licking out of boiler so called boiler s sweating this is natural proc...

Page 20: ...llic sensor is faulty If temperature of 95 C is exceeded cutting off power supply to blow in fan and fuel feeder is executed FUEL BUNKER PROTECTION A controller is additionally protected against flame...

Page 21: ...components mounted on the boiler and produced by other manufacturers controller blowing fan safety valve automatic fuel delivery system details of the manufacturer warranty 5 Warranty does not cover...

Page 22: ...eserves the right to introduce changes in the construction of the product for modernization purpose Such changes may not be reflected in hereby documentation however basic described properties of the...

Page 23: ...23 SERVICE REPAIRS...

Page 24: ...erature boiler of SAS GRO ECO type installed and operated in pursuance of Technical Start Up Documentation Boiler no Heating capacity Heated surface Year of manufacture Manufacturer signature and stam...

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