SAS GRO-ECO Technical - Start - Up Documentation Download Page 7

 

 

 

 

 

 

7

 

 
 
 

Basic energetic parameters are  structured in the table (p. 13-14) and on the drawing  
(p. 15-16). 
 
 
 
 
Flawless  exploitation  of  boiler  and  screw  feeder  depends  on  appropriate  fuel 
application or adjusting the exploitation system to the fuel type already available.  
Proper  selection  of  fuel  type  and  grade  results  not  only  in  fuel  saving  (efficient  fuel 
combustion), but also boiler servicing is less time consuming.  
For boilers SAS GRO-ECO type, a back coal of pea coal grade fuel is applied. 
Its granulation is 5 – 25 mm (energetic pea coal, washed, 31.2 type). 
The coal of 
fine coal grade and coal of thicker than given granulation

*

 should not be applied. This 

type of fuel may hinder feeder operation. 
  
Basic parameters of the coal for SAS GRO-ECO type boilers are placed: 
 
Granulation   

 

 

 

 

 

5 - 25 mm 

Humidity 

 

 

 

 

 

 

to 25 % 

Ash content   

 

 

 

 

 

to 10 % 

Ash melting temperature   

 

 

 

> 1150°C 

Low coal swelling    

 

 

coal should not tend to stick when burner 

Volatile particles content   

 

 

 

30 – 40 % 

 
It is recommended to use coal which is prone to agglomeration (coking), although it is 
good caloric properties, higher losses of the coal in ash may occur. 
 
Besides that, some of highly coking coals may cause the tip of screw feeder burn off. 
 
Note:  fuel  bunker  should  be  supplied  with  a  coal  free  of  water,  without 
excessive volume of the fine fractions and foreign bodies.
 
 

 
 
 
 

 

Boiler’s assembling  should  be  performed    by  qualified  and  authorized  personnel   
(qualified  person upon adequate training and authorized for performing maintenance 
and repair works). The  fitter’s  obligation  is  to  get  familiar  with  the  product, its  
functioning  and  protection  systems functionality. 

 

 
 

                                                 

*

 In particular, during the loading or fuel refueling, attention should be paid if lumps of coal, pieces of wood, 

stones or other unwanted objects are present, as feeder gear may be blocked once affected (it may be blocked 
once affected (it may load to cut the motoreducer) 

4.

  

TECHNICAL DATA

 

5.  

FUEL  

6.

  

BOILER ASSEMBLY GUIDELINES

 

 

Summary of Contents for GRO-ECO

Page 1: ...K I 28 100 Busko Zdr j Owczary ul Przemys owa 3 Phone 48 41 378 46 19 Fax 48 41 370 83 10 TECHNICAL START UP DOCUMENTATION of water boilers for heating installations SAS GRO ECO type adopted for black...

Page 2: ...o electrical installation 10 7 Operation and exploitation guidelines 10 7 1 Filling with water 10 7 2 Firing up and functioning of a boiler 10 7 2 1 Firing up and functioning of a boiler in automatic...

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Page 5: ...lculated feeding water temperature does not exceed 85 C and working pressure does not exceed 1 5 bar Required gases draught pressure after a boiler is 0 30 0 55 mbar depending on boiler s power These...

Page 6: ...antage is a simple operation relaying on periodic coal bunker refueling the fuel bunker and cinder removing from the ash drawer with no requirement to stop the boiler Once boiler is fired up it does n...

Page 7: ...g coal should not tend to stick when burner Volatile particles content 30 40 It is recommended to use coal which is prone to agglomeration coking although it is good caloric properties higher losses o...

Page 8: ...OTE Employing of mechanical blow out ventilation is unacceptable The boiler room should be provided with day and artificial lighting 6 2 BOILER ARRANGEMENT Special foundation for boiler is not require...

Page 9: ...required to apply flue insert however in year round exploitation it is recommended to provide heating to the hot utility water container 6 4 CONNECTING BOILER TO HEATING INSTALLATION The boiler should...

Page 10: ...y allowing the air residing in the installation to be removed It is accomplished when water is going out of overflow pipe When filling the heating system installation with water it is recommended to l...

Page 11: ...el quality may cause the boiler to burn out If the fire is out during up phase the furnace should be cleaned and boiler s channels ventilated and the whole starting procedure must be repeated Once boi...

Page 12: ...sition of the gate valve At the same time the controller operates the heating system circulation pump if such is provided Heat requirement in the heat installation is varying due to changing outdoor c...

Page 13: ...Required chimney draught mbar 0 30 0 45 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pr...

Page 14: ...chimney draught mbar 0 55 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pressure bar 1 5...

Page 15: ...turn water connector pipe 13 blowdown connection 14 lateral washout hole door 15 blowing fan 16 feeder drive mechanism 17 deflector 18 retort burner 19 water jacket 20 ash box 21 safety valve 22 aerat...

Page 16: ...controller 11 smoke conduit cleaning hole 12 smoke conduit 13 smoke throttle 14 safety valve 15 upper washout hole cover 16 hot water connector pipe 17 fuel storage bin 18 blowing fan 19 feeder drive...

Page 17: ...hed or when switching off the boiler is scheduled the controller should be then switched off and the glowing batch should be removed from retort and push into ash box chamber Once boiler is out and co...

Page 18: ...lung if its amount is excessive 3 Control fuel level in the hopper 4 Check the hopper and shielding pipe against coal dust accumulation if required remove it 5 Check if air nozzles are not damaged and...

Page 19: ...en temperature and pressure rise installation valves closed open the valves pressure vessel frozen heat the pressure vessel Water licking out of boiler so called boiler s sweating this is natural proc...

Page 20: ...llic sensor is faulty If temperature of 95 C is exceeded cutting off power supply to blow in fan and fuel feeder is executed FUEL BUNKER PROTECTION A controller is additionally protected against flame...

Page 21: ...components mounted on the boiler and produced by other manufacturers controller blowing fan safety valve automatic fuel delivery system details of the manufacturer warranty 5 Warranty does not cover...

Page 22: ...eserves the right to introduce changes in the construction of the product for modernization purpose Such changes may not be reflected in hereby documentation however basic described properties of the...

Page 23: ...23 SERVICE REPAIRS...

Page 24: ...erature boiler of SAS GRO ECO type installed and operated in pursuance of Technical Start Up Documentation Boiler no Heating capacity Heated surface Year of manufacture Manufacturer signature and stam...

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