SAS GRO-ECO Technical - Start - Up Documentation Download Page 17

 

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7.3. CLEANING THE BOILER

 

 

In  order  to  use  fuel  in  the  safe  manner,  and  to  get  declared  boiler’s  power  
and    heat    efficiency,  keeping  adequate  cleanliness  of  combustion  chamber  and 
convection channels is indispensable.  
Convection    channels,    where    ashes  are    tend  to  gather    should  be  cleaned  
systematically,    every  3÷7    days.  For  this  purpose  the  boiler  is  provided  with  tools. 
Convection  channels  cleaning  is  performed  using  washout  wholes  placed  in  the 
upper  part  of  boiler.  Once  cleaning  operation  is  accomplished,  whose  holes  should 
be closed. Forming dust should be removed using door of side wall washout opening. 
Failure to follow these recommendations may result in high heat losses, and render 
difficult gases circulation in consequence make smoke coming out of boiler. In case 
of  using  a  fuel  prone  to  sticking  during  combustion  process,  it  may  lead  to 
agglomeration  and  slug  forming  in  the  area  of  retort  rim  and  combustion  chamber 
wall.  In  such  a  case,  the  obstacle  should  be  pushed  down  into  an  ash  drawer. 
Systematic maintenance extends boilers life and its auxiliary equipment. Cleaning the 
chimney duct is not less important.  
 
NOTE: At  least a month the quantity of slung in retort should be controlled. If 
required, put out a boiler and clean retort-furnace.
 
 

7.4. END OF HEATING SEASON 

 

Once  heating  season  is  finished,  or  when  switching  off  the  boiler  is  scheduled,  the 
controller should be then switched off and the glowing batch should be removed from 
retort and push into ash box chamber.  
Once  boiler  is  out  and  cooled  down,  remove  from    the    furnace    all    remains    of 
burned fuel and  apply  cleaning  and  conservation  of  the  entire boiler. Pay special  
attention  to  lubricate  inner  partitions  of  combustion  chamber  and  all  movable 
elements with oil.  
 
For  the  period  of  brake  time,  water  should  not  be  drained  out  of  boiler  and  
installation. In the controller manual mode, switch on a feeder allowing it to slide the 
glow into ash container.   
If    the  boiler  is  not  employed,  once  a  week  a  feeder  mechanism  should  be  put  to 
work. This preserve the screw elements not to be blocked inside a pipe. 

 

NOTE: it is not allowed to put out the fire with water when in the boiler’s room!

 

 

7.5. TERMS OF SAFE EXPLOITATION 

 

In order to maintain safe operation of boiler following rules  need to be exercised: 

 

keep    the    boiler    in    good    technical    condition    and    its    installation,    in  

particular  take  care  of  the installation tightness, as well as keep sealed  door 
and washout openings,

 

 

keep boiler room tidy, do not stack any objects not related to boiler’s operation,

 

 

in  the  winter  time  do  not  apply  brakes  in  heating  process,  preserving  

water    in    installation  against    freezing.    Especially,    if    the    safety    pipe    is  
frozen    (overflow    pipe)    it    may    be    very  dangerous  because  of  potential 
damage of boiler,

 

 

it  is  forbidden  to  fire  up  a  boiler  by  use  of  petrol,  kerosene,  solvents,  

Summary of Contents for GRO-ECO

Page 1: ...K I 28 100 Busko Zdr j Owczary ul Przemys owa 3 Phone 48 41 378 46 19 Fax 48 41 370 83 10 TECHNICAL START UP DOCUMENTATION of water boilers for heating installations SAS GRO ECO type adopted for black...

Page 2: ...o electrical installation 10 7 Operation and exploitation guidelines 10 7 1 Filling with water 10 7 2 Firing up and functioning of a boiler 10 7 2 1 Firing up and functioning of a boiler in automatic...

Page 3: ...3...

Page 4: ...4...

Page 5: ...lculated feeding water temperature does not exceed 85 C and working pressure does not exceed 1 5 bar Required gases draught pressure after a boiler is 0 30 0 55 mbar depending on boiler s power These...

Page 6: ...antage is a simple operation relaying on periodic coal bunker refueling the fuel bunker and cinder removing from the ash drawer with no requirement to stop the boiler Once boiler is fired up it does n...

Page 7: ...g coal should not tend to stick when burner Volatile particles content 30 40 It is recommended to use coal which is prone to agglomeration coking although it is good caloric properties higher losses o...

Page 8: ...OTE Employing of mechanical blow out ventilation is unacceptable The boiler room should be provided with day and artificial lighting 6 2 BOILER ARRANGEMENT Special foundation for boiler is not require...

Page 9: ...required to apply flue insert however in year round exploitation it is recommended to provide heating to the hot utility water container 6 4 CONNECTING BOILER TO HEATING INSTALLATION The boiler should...

Page 10: ...y allowing the air residing in the installation to be removed It is accomplished when water is going out of overflow pipe When filling the heating system installation with water it is recommended to l...

Page 11: ...el quality may cause the boiler to burn out If the fire is out during up phase the furnace should be cleaned and boiler s channels ventilated and the whole starting procedure must be repeated Once boi...

Page 12: ...sition of the gate valve At the same time the controller operates the heating system circulation pump if such is provided Heat requirement in the heat installation is varying due to changing outdoor c...

Page 13: ...Required chimney draught mbar 0 30 0 45 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pr...

Page 14: ...chimney draught mbar 0 55 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pressure bar 1 5...

Page 15: ...turn water connector pipe 13 blowdown connection 14 lateral washout hole door 15 blowing fan 16 feeder drive mechanism 17 deflector 18 retort burner 19 water jacket 20 ash box 21 safety valve 22 aerat...

Page 16: ...controller 11 smoke conduit cleaning hole 12 smoke conduit 13 smoke throttle 14 safety valve 15 upper washout hole cover 16 hot water connector pipe 17 fuel storage bin 18 blowing fan 19 feeder drive...

Page 17: ...hed or when switching off the boiler is scheduled the controller should be then switched off and the glowing batch should be removed from retort and push into ash box chamber Once boiler is out and co...

Page 18: ...lung if its amount is excessive 3 Control fuel level in the hopper 4 Check the hopper and shielding pipe against coal dust accumulation if required remove it 5 Check if air nozzles are not damaged and...

Page 19: ...en temperature and pressure rise installation valves closed open the valves pressure vessel frozen heat the pressure vessel Water licking out of boiler so called boiler s sweating this is natural proc...

Page 20: ...llic sensor is faulty If temperature of 95 C is exceeded cutting off power supply to blow in fan and fuel feeder is executed FUEL BUNKER PROTECTION A controller is additionally protected against flame...

Page 21: ...components mounted on the boiler and produced by other manufacturers controller blowing fan safety valve automatic fuel delivery system details of the manufacturer warranty 5 Warranty does not cover...

Page 22: ...eserves the right to introduce changes in the construction of the product for modernization purpose Such changes may not be reflected in hereby documentation however basic described properties of the...

Page 23: ...23 SERVICE REPAIRS...

Page 24: ...erature boiler of SAS GRO ECO type installed and operated in pursuance of Technical Start Up Documentation Boiler no Heating capacity Heated surface Year of manufacture Manufacturer signature and stam...

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