SAS GRO-ECO Technical - Start - Up Documentation Download Page 8

 

 

 

 

 

 

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Prior to boiler’s  assembling  it  is  strictly necessary  to  get familiarized  with  
the content  of  hereby Technical-Start-Up Documentation. 
 

 

6.1. REQUIREMENTS FOR BOILER-ROOM 

 
The  boiler  room,    where  the  heating  boiler  for  central  heating  installation  shall  be 
installed, must conform the requirements of detailed regulations being in force, at the 
country of destination (e.g. PN-87/B-02411). 

 

In particular, the following requirements shall be fulfilled: 

 

the    boiler    rooms    should    be    located    as    centrally    as    possible    to    rooms  
which  are  covered  with  heating system,  and the boiler itself should be placed 
as close as possible to  chimney  (chimneys), 

 

boiler    rooms  entrance  door  should  be  opened  on  the  outside,  and  be  made  of 
inflammable materials,

 

 

the  boiler  room  should  have  air  blow-out  ventilation,  a  channel  with  section  no 
less than 50% of the chimney section, but not less than 21 x 21 cm, with the exit 
at the back  part boiler’s room, (lack of such ventilation or obstruction may cause: 
smoking, inability to get higher temperature),

 

 

the  boiler  room  should  have  blow-  out  ventilation  under  room’s  ceiling  with 
section no less than 25%  of the chimney  section,  but  not less than  14   x   14 
cm (the purpose of  this system is to  carry out   harmful gases).

 

NOTE: Employing of  mechanical blow-out ventilation is  unacceptable. 
The boiler room should be provided with day and artificial lighting. 
 

6.2. BOILER ARRANGEMENT 
 

Special foundation for boiler is not required, however it is  recommended  to put it on 
concrete platform 2 cm  high,  but  it  may  be  also  practiced  to  put  it  directly  on  
the  fire-proof  floor.   
The  surface  under  a  boiler  should  be  precisely  leveled,  also  floor  (ceiling)  strength 
must be sufficient to afford the boilers weight. 
A  boiler  should be  positioned  in  such a  way,  that  service of a furnace,  an ash pan, 
hopper and cleaning operations are easy and safe. Boilers should be distant from the 
wall no less than 1m.  

 

6.3. CONNECTING BOILER TO THE CHIMNEY

 

 

Chimney    channel    and    connection    should    be    performed    according    to    the  
requirements    of  detailed  regulations  being  currently  in  force  in  the  country  of 
destination  (e.g.  Ministry of Infrastructure Decree, as of 1 April 2002 Journal of acts 
no. 75). 
The    boiler  should  be  connected    directly  to    the  funnel  by    means    of      a  smoke  
connector  e.g.  steel  pipe (proper for  temp.  >400°C)  with diameter  ensuring tight 
mounting  on    the  smoke    conduit    outlet.    Area    of  chimney  –  smoke  conduit 
connection should be precisely sealed.  
The  chimney’s  height  and  section,  as  well  as  accurateness  of  its  construction  
shall  ensure  obtaining required chimney draught of min. 0.30 – 0.55 mbar.  
Too  weak  draught  may  also  cause  or  help  in  carbon  black  forming,  which  is  then 

Summary of Contents for GRO-ECO

Page 1: ...K I 28 100 Busko Zdr j Owczary ul Przemys owa 3 Phone 48 41 378 46 19 Fax 48 41 370 83 10 TECHNICAL START UP DOCUMENTATION of water boilers for heating installations SAS GRO ECO type adopted for black...

Page 2: ...o electrical installation 10 7 Operation and exploitation guidelines 10 7 1 Filling with water 10 7 2 Firing up and functioning of a boiler 10 7 2 1 Firing up and functioning of a boiler in automatic...

Page 3: ...3...

Page 4: ...4...

Page 5: ...lculated feeding water temperature does not exceed 85 C and working pressure does not exceed 1 5 bar Required gases draught pressure after a boiler is 0 30 0 55 mbar depending on boiler s power These...

Page 6: ...antage is a simple operation relaying on periodic coal bunker refueling the fuel bunker and cinder removing from the ash drawer with no requirement to stop the boiler Once boiler is fired up it does n...

Page 7: ...g coal should not tend to stick when burner Volatile particles content 30 40 It is recommended to use coal which is prone to agglomeration coking although it is good caloric properties higher losses o...

Page 8: ...OTE Employing of mechanical blow out ventilation is unacceptable The boiler room should be provided with day and artificial lighting 6 2 BOILER ARRANGEMENT Special foundation for boiler is not require...

Page 9: ...required to apply flue insert however in year round exploitation it is recommended to provide heating to the hot utility water container 6 4 CONNECTING BOILER TO HEATING INSTALLATION The boiler should...

Page 10: ...y allowing the air residing in the installation to be removed It is accomplished when water is going out of overflow pipe When filling the heating system installation with water it is recommended to l...

Page 11: ...el quality may cause the boiler to burn out If the fire is out during up phase the furnace should be cleaned and boiler s channels ventilated and the whole starting procedure must be repeated Once boi...

Page 12: ...sition of the gate valve At the same time the controller operates the heating system circulation pump if such is provided Heat requirement in the heat installation is varying due to changing outdoor c...

Page 13: ...Required chimney draught mbar 0 30 0 45 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pr...

Page 14: ...chimney draught mbar 0 55 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pressure bar 1 5...

Page 15: ...turn water connector pipe 13 blowdown connection 14 lateral washout hole door 15 blowing fan 16 feeder drive mechanism 17 deflector 18 retort burner 19 water jacket 20 ash box 21 safety valve 22 aerat...

Page 16: ...controller 11 smoke conduit cleaning hole 12 smoke conduit 13 smoke throttle 14 safety valve 15 upper washout hole cover 16 hot water connector pipe 17 fuel storage bin 18 blowing fan 19 feeder drive...

Page 17: ...hed or when switching off the boiler is scheduled the controller should be then switched off and the glowing batch should be removed from retort and push into ash box chamber Once boiler is out and co...

Page 18: ...lung if its amount is excessive 3 Control fuel level in the hopper 4 Check the hopper and shielding pipe against coal dust accumulation if required remove it 5 Check if air nozzles are not damaged and...

Page 19: ...en temperature and pressure rise installation valves closed open the valves pressure vessel frozen heat the pressure vessel Water licking out of boiler so called boiler s sweating this is natural proc...

Page 20: ...llic sensor is faulty If temperature of 95 C is exceeded cutting off power supply to blow in fan and fuel feeder is executed FUEL BUNKER PROTECTION A controller is additionally protected against flame...

Page 21: ...components mounted on the boiler and produced by other manufacturers controller blowing fan safety valve automatic fuel delivery system details of the manufacturer warranty 5 Warranty does not cover...

Page 22: ...eserves the right to introduce changes in the construction of the product for modernization purpose Such changes may not be reflected in hereby documentation however basic described properties of the...

Page 23: ...23 SERVICE REPAIRS...

Page 24: ...erature boiler of SAS GRO ECO type installed and operated in pursuance of Technical Start Up Documentation Boiler no Heating capacity Heated surface Year of manufacture Manufacturer signature and stam...

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