SAS GRO-ECO Technical - Start - Up Documentation Download Page 20

 

 

 

 

 

 

20

 

 
 
 
In  order  to  ensure  the  failure-free  and  safe  operation  (to  maximum  extent)  the  
controller  of  boiler  is provided with  many  protection  functions. If faulty  status  is  
discovered,  the    alarm    is  launched    (acoustic  signal),  and  a  message  is  shown  on 
display (depending on controller version).

 

 

THERMAL PROTECTION

 

 

The  controller  is  equipped  with  safety  temperature  limiter,  preserving  the  boiler  against  
overheating 

(boiling water in installation), if  the controller  is  damaged.  Temperature 

limiter  makes up mechanical protection measure, which is bimetallic sensor  (placed 
at the boiler water temperature sensor) cutting off  power  supply  to  blow-in  fan  and  
fuel  feeder,  if  temperature  is  higher  than  90°C   (pump still working).

 

 

TEMEPERATURE PROTECTION

 

 

The    controller    is    equipped    with    additional    temperature    protection    (electronic  
one),    for    the    case    of  bimetallic  sensor  is  faulty.    If    temperature  of  95°C  is 
exceeded, cutting off power supply to blow-in fan and fuel feeder is executed.

 

 

FUEL BUNKER PROTECTION

 

 

A    controller    is    additionally    protected    against

  flames        getting    back    into    fuel  

bunker    (hopper).  Boiler  is  provided  with  sensor  measuring  temperature  around 
hopper’s  vicinity.  If  temperature  raise  is  significant    (flames  back)    an  alarm  is 
launched and fuel is pushed out into combustion chamber.

 

 

SAFETY VALVE

 

 
Boiler    is    provided    with    safety    valve    being    an    additional    protection    against  
pressure  raise  due  to water freezing in part of installation, especially in the pressure 
vessel. 

 
 

 

 

 

Commercially  delivered  boilers   are  assembled  and  supplied  with  complete  set  
of  tools  for maintenance together with the technical-start-up documentation. Before  
connecting  a boiler  to a  heating installation, make  check  if all boiler’s components 
are in good working condition, and that the boiler is fully equipped. 

 

 

NOTE: Boilers need to be transported in the vertical position! 

 

 

 

 8.

  

PROTECTION MEANS

 

9.

  

TERMS OF DELIVERY

 

 

Summary of Contents for GRO-ECO

Page 1: ...K I 28 100 Busko Zdr j Owczary ul Przemys owa 3 Phone 48 41 378 46 19 Fax 48 41 370 83 10 TECHNICAL START UP DOCUMENTATION of water boilers for heating installations SAS GRO ECO type adopted for black...

Page 2: ...o electrical installation 10 7 Operation and exploitation guidelines 10 7 1 Filling with water 10 7 2 Firing up and functioning of a boiler 10 7 2 1 Firing up and functioning of a boiler in automatic...

Page 3: ...3...

Page 4: ...4...

Page 5: ...lculated feeding water temperature does not exceed 85 C and working pressure does not exceed 1 5 bar Required gases draught pressure after a boiler is 0 30 0 55 mbar depending on boiler s power These...

Page 6: ...antage is a simple operation relaying on periodic coal bunker refueling the fuel bunker and cinder removing from the ash drawer with no requirement to stop the boiler Once boiler is fired up it does n...

Page 7: ...g coal should not tend to stick when burner Volatile particles content 30 40 It is recommended to use coal which is prone to agglomeration coking although it is good caloric properties higher losses o...

Page 8: ...OTE Employing of mechanical blow out ventilation is unacceptable The boiler room should be provided with day and artificial lighting 6 2 BOILER ARRANGEMENT Special foundation for boiler is not require...

Page 9: ...required to apply flue insert however in year round exploitation it is recommended to provide heating to the hot utility water container 6 4 CONNECTING BOILER TO HEATING INSTALLATION The boiler should...

Page 10: ...y allowing the air residing in the installation to be removed It is accomplished when water is going out of overflow pipe When filling the heating system installation with water it is recommended to l...

Page 11: ...el quality may cause the boiler to burn out If the fire is out during up phase the furnace should be cleaned and boiler s channels ventilated and the whole starting procedure must be repeated Once boi...

Page 12: ...sition of the gate valve At the same time the controller operates the heating system circulation pump if such is provided Heat requirement in the heat installation is varying due to changing outdoor c...

Page 13: ...Required chimney draught mbar 0 30 0 45 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pr...

Page 14: ...chimney draught mbar 0 55 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pressure bar 1 5...

Page 15: ...turn water connector pipe 13 blowdown connection 14 lateral washout hole door 15 blowing fan 16 feeder drive mechanism 17 deflector 18 retort burner 19 water jacket 20 ash box 21 safety valve 22 aerat...

Page 16: ...controller 11 smoke conduit cleaning hole 12 smoke conduit 13 smoke throttle 14 safety valve 15 upper washout hole cover 16 hot water connector pipe 17 fuel storage bin 18 blowing fan 19 feeder drive...

Page 17: ...hed or when switching off the boiler is scheduled the controller should be then switched off and the glowing batch should be removed from retort and push into ash box chamber Once boiler is out and co...

Page 18: ...lung if its amount is excessive 3 Control fuel level in the hopper 4 Check the hopper and shielding pipe against coal dust accumulation if required remove it 5 Check if air nozzles are not damaged and...

Page 19: ...en temperature and pressure rise installation valves closed open the valves pressure vessel frozen heat the pressure vessel Water licking out of boiler so called boiler s sweating this is natural proc...

Page 20: ...llic sensor is faulty If temperature of 95 C is exceeded cutting off power supply to blow in fan and fuel feeder is executed FUEL BUNKER PROTECTION A controller is additionally protected against flame...

Page 21: ...components mounted on the boiler and produced by other manufacturers controller blowing fan safety valve automatic fuel delivery system details of the manufacturer warranty 5 Warranty does not cover...

Page 22: ...eserves the right to introduce changes in the construction of the product for modernization purpose Such changes may not be reflected in hereby documentation however basic described properties of the...

Page 23: ...23 SERVICE REPAIRS...

Page 24: ...erature boiler of SAS GRO ECO type installed and operated in pursuance of Technical Start Up Documentation Boiler no Heating capacity Heated surface Year of manufacture Manufacturer signature and stam...

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