SAS GRO-ECO Technical - Start - Up Documentation Download Page 19

 

 

 

 

 

 

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changed (time for fuel burning off) 
 if controller does not work properly 

 

Smoking

 

 

chimney draught not sufficient

 

 

 

check  chimney’s  permeability  and 
its  parameters    (see  tab.  height 
and  section  to  boiler’s  power, 
check  if  chimney  end  is  not  lower 
than roof ridge

 

gases channels dirty

 

 

clean  up  boiler  through  washout 
holes

 

sealing rope indoor and 
washout openings worn

 

replace a rope (to be replaced

 

regularly)

 

orifices leading the air to retort 
blocked 

clean the retort, make orifices 
permeable  

improper  assembly  of  boiler 
and chimney connection

 

check accurateness

 

 

very low atmospheric pressure

 

 

improper  position  of  smoke 
throttle  to  current  chimney 
draught (it might occur  smoke 
from  blowing  fan  or  the  lover 
door 

adjust  sprocket  position  if  it  is 
closed to much

 

Sudden 
temperature 
and pressure 
rise

 

installation valves closed

 

open the valves

 

 

pressure vessel frozen

 

heat the pressure vessel

 

Water  licking 
out of

 

boiler 

so  called  boiler’s  sweating", 
this  is  natural  process  caused 
by  temperature  difference  in 
boiler

 

during  boiler’s  start-up  and  after 
each standby "heat the boiler" e.g. 
burn  it  up  to  70°C    and  keep  that 
temperature for several hours

 

Inappropriate 
flame picture 
on the     
combustion 
chamber 

red, smoking fire indicating to 
low air supply 

provide more air 

Pale, white fire indicates to 
high air supply 

provide less air 

very  shallow  fire  in  retort 
indicating,  that  percentage  of 
coal 

volume 

is 

too 

low 

comparing to the amount of air 
delivered 

provide  more  coal  or  less  air 
reducing blow-in power 

discarding 

glowing 

not 

completely burned off pieces of 
coal 

reduce the set of fuel supply by   5 
–  10%  or  increase  blow  in  power. 
Wait  20-30  minutes  until  such 
changes  come  to  effect,  what 
should  be  deflected  in  change  of 
fire state 

 
 
 
 

Summary of Contents for GRO-ECO

Page 1: ...K I 28 100 Busko Zdr j Owczary ul Przemys owa 3 Phone 48 41 378 46 19 Fax 48 41 370 83 10 TECHNICAL START UP DOCUMENTATION of water boilers for heating installations SAS GRO ECO type adopted for black...

Page 2: ...o electrical installation 10 7 Operation and exploitation guidelines 10 7 1 Filling with water 10 7 2 Firing up and functioning of a boiler 10 7 2 1 Firing up and functioning of a boiler in automatic...

Page 3: ...3...

Page 4: ...4...

Page 5: ...lculated feeding water temperature does not exceed 85 C and working pressure does not exceed 1 5 bar Required gases draught pressure after a boiler is 0 30 0 55 mbar depending on boiler s power These...

Page 6: ...antage is a simple operation relaying on periodic coal bunker refueling the fuel bunker and cinder removing from the ash drawer with no requirement to stop the boiler Once boiler is fired up it does n...

Page 7: ...g coal should not tend to stick when burner Volatile particles content 30 40 It is recommended to use coal which is prone to agglomeration coking although it is good caloric properties higher losses o...

Page 8: ...OTE Employing of mechanical blow out ventilation is unacceptable The boiler room should be provided with day and artificial lighting 6 2 BOILER ARRANGEMENT Special foundation for boiler is not require...

Page 9: ...required to apply flue insert however in year round exploitation it is recommended to provide heating to the hot utility water container 6 4 CONNECTING BOILER TO HEATING INSTALLATION The boiler should...

Page 10: ...y allowing the air residing in the installation to be removed It is accomplished when water is going out of overflow pipe When filling the heating system installation with water it is recommended to l...

Page 11: ...el quality may cause the boiler to burn out If the fire is out during up phase the furnace should be cleaned and boiler s channels ventilated and the whole starting procedure must be repeated Once boi...

Page 12: ...sition of the gate valve At the same time the controller operates the heating system circulation pump if such is provided Heat requirement in the heat installation is varying due to changing outdoor c...

Page 13: ...Required chimney draught mbar 0 30 0 45 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pr...

Page 14: ...chimney draught mbar 0 55 9 Exhaust temperature C 90 210 10 Recommended heating water working temp C 60 80 11 Maximal allowable working temperature C 85 12 Maximal allowable operating pressure bar 1 5...

Page 15: ...turn water connector pipe 13 blowdown connection 14 lateral washout hole door 15 blowing fan 16 feeder drive mechanism 17 deflector 18 retort burner 19 water jacket 20 ash box 21 safety valve 22 aerat...

Page 16: ...controller 11 smoke conduit cleaning hole 12 smoke conduit 13 smoke throttle 14 safety valve 15 upper washout hole cover 16 hot water connector pipe 17 fuel storage bin 18 blowing fan 19 feeder drive...

Page 17: ...hed or when switching off the boiler is scheduled the controller should be then switched off and the glowing batch should be removed from retort and push into ash box chamber Once boiler is out and co...

Page 18: ...lung if its amount is excessive 3 Control fuel level in the hopper 4 Check the hopper and shielding pipe against coal dust accumulation if required remove it 5 Check if air nozzles are not damaged and...

Page 19: ...en temperature and pressure rise installation valves closed open the valves pressure vessel frozen heat the pressure vessel Water licking out of boiler so called boiler s sweating this is natural proc...

Page 20: ...llic sensor is faulty If temperature of 95 C is exceeded cutting off power supply to blow in fan and fuel feeder is executed FUEL BUNKER PROTECTION A controller is additionally protected against flame...

Page 21: ...components mounted on the boiler and produced by other manufacturers controller blowing fan safety valve automatic fuel delivery system details of the manufacturer warranty 5 Warranty does not cover...

Page 22: ...eserves the right to introduce changes in the construction of the product for modernization purpose Such changes may not be reflected in hereby documentation however basic described properties of the...

Page 23: ...23 SERVICE REPAIRS...

Page 24: ...erature boiler of SAS GRO ECO type installed and operated in pursuance of Technical Start Up Documentation Boiler no Heating capacity Heated surface Year of manufacture Manufacturer signature and stam...

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