SRT45 Off-Highway Truck
8-117
Safety, Operation and Maintenance Manual
8.6.40 Maintenance inspection form for 4200hrs
Except daily (10hrs) inspection projects, the following projects also have to finish after running
4200hrs.
1. For normally checking
Check leakages, loosened and damaged parts for truck and Clean whole truck by vapour ….........
...............................................................................................................................................
Observe frame for cracks and weld seam opening.…….........................................…….……
Check displacement and worn for transmission shaft by lever.……........................…….……
Check status for body lining plate.……....…….................................................................……
Check hoist guide rail, electroplate it again as required.……..................................…….……
Check status for all hoses; replace all worn, leaked and damaged ones.……….....…….……
2. Lubrication
Front, rear transmissions cross shafts………………….……......................…..................…..4 points
Front, rear transmission shafts…………………………………………......…….................…..2 points
Checking and ensure of all lubrication points work well.........................................................
3. Electrical system
Check harnesses status.………………………………..................………………………………
Check status about cables for storage battery……………………………………………………
4. Cummins engine
Check the fasteners for engine………………………………………...........................…………
Check PTO liquid level, refill as required……………………..…………..............………………
Air cleaner………………………………………………………………....…………………………
Clean pipeline and filter for air cleaner............................………………………………..………
5. Transmission
Check and tighten for transmission according to requirement…….....................……..………
Clean the breather valve for transmission and lubricates again.…….................……..………
Check status about block caution lamp for filter.……………………................................…….
Remark:
drain, replace filter and refill after 150hrs, if transmission has been fixed.
6. Main reducer and differential assembly,Planetary assembly and power take-off (PTO)
Extract lubrication sample from Main reducer and differential assembly and Planetary assembly
for checking and analysis....................................................................................................…
Check liquid level, refill as required…………………………………………......…………………
Check and clean the breather valve for differential.………………..............………………
Check and clean the breather valve for PTO……………………….............…………...…
Remark:
change oil when replace new one or after fixed.
7.Clean up the dust on the pin shaft of foot-operated valve,and add the lubricating oil…...…
Checker
Date
Remarks
Lubrication and Servicing
