SAMWAY FP120D Instruction Manual Download Page 1

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FP120D,FP145D

SAFETY

For correct use the safe operation

CONTENTS OF MANUAL

SPECIFICATIONS & INSTALLATION INSTRUCTION

For correct installation

OPERATION

Procedure for operation, and adjustments

MAINTENANCE and TROUBLESHOOTING

Inspection and maintenance, and troubleshooting

TECHNICAL MANUAL

Technical support, circuit diagram and assembly

CE Instruction Manual

www.samway.com

Summary of Contents for FP120D

Page 1: ...ONS INSTALLATION INSTRUCTION For correct installation 2 OPERATION Procedure for operation and adjustments 3 MAINTENANCE and TROUBLESHOOTING Inspection and maintenance and troubleshooting 4 TECHNICAL M...

Page 2: ...documents EN60204 1 1997 DIN ISO EN12100 1 2 2004 EN1050 1996 and EN294 1992 according to the provisions of the regulation 98 37 EC 2006 95 EC and 89 336 EEC Name and Signature WAENING FAILURE TO FOLL...

Page 3: ...afety of machinery Basic concepts general principles for design Technical principles Rules for the drafting and preaentation of safety standards EN 1050 1996 Safety of machinery Risk assessment EN 294...

Page 4: ...ive gases and salt 7 Avoid exposing to direct sunlight or heat rays which can change the environmental temp 8 Avoid exposing to abnormal vibration 9 Please add the Greasing oil timely If you have any...

Page 5: ...working order Keep guards in place and working area clean 3 All children and visitors should be kept at a safe distance from work area Keep children and visitors away 5 No loose clothing neckties ring...

Page 6: ...se this may result in considerable danger to the user Check damaged parts 11 Before further use of the machine a guard or other part that is damaged should be carefully checked to determine what it wi...

Page 7: ...are OFF position before operating main disconnector Never leave machine running unattended Turn power off from the main disconnector Don t leave machine until it comes to a complete stop Make sure mac...

Page 8: ...or help as soon as possible The noise level of this machine is testing on continuous running 22 1 Airborne noise emission by the series are established on the basis of measurements made on the machine...

Page 9: ...t by our authorized agent or service engineer in an oral practical in site of the ordered blown film line including protective device explanation mechanism personal protective equipment operation use...

Page 10: ...unning 2 When swaging a fitting hold the hose far enough to avoid swaging your hand 3 High voltage The electric box is to be opened only by a professional electrician 4 When changing dies with the qui...

Page 11: ...r Overall dimensions Length mm Width mm Height mm Weight without oil kg Theoretical with 1 2 hose 10mm 2 4S 4 87 32 65 97 5 5 220 440 860 1000 1600 50 2400 2400 1200 Code 32 10 32 13 32 16 32 19 32 22...

Page 12: ...erall dimensions Length mm Width mm Height mm Weight without oil kg Theoretical with 1 2 hose 10mm 4 4 124 32 80 70 97 5 5 220 440 980 1000 1600 50 3200 2000 1450 Code 32 10 32 13 32 16 32 19 32 22 32...

Page 13: ...fore handling make sure all movable parts are secured in their positions and all movable accessories should be removed from machine 4 Make sure that the strength of forklift is sufficient to handle ma...

Page 14: ...tallation position The machine should be leveling by the horizontal leveling ruler and adjustable absorbing base 3 The anchorage and leveling work carrier out by the screws show as the following 4 Aft...

Page 15: ...e external ground conductor is provided in the vicinity of the associated phase conductor terminal with marked PE It should make sure the PE terminal being connection before machine operating 5 Connec...

Page 16: ...ngled funnel which is the oil should reach the oil level mark For the first time be sure to fill 9 10 of tank The suction strainer of the hydraulic pump must be completely submerged in oil otherwise t...

Page 17: ...the machine very careful before run the machine 3 The function of electrical equipment shall be tested per half year normally particular emergency push button 5 Where a portion of the machine and its...

Page 18: ...rm a swaging retraction cycle 4 When the foot pedal is pressed the dies will perform a swaging retraction cycle 5 Pressure gauge indicates the pressure in the hydraulic system during swaging 6 Storage...

Page 19: ...stop the machine in a normal situation It stops both the control and the motor STOP 4 MODE SELECTOR MANUAL Master dies can be opened by pressing retraction button 4 and Closed by pressing awaging but...

Page 20: ...using this button manual mode must be selected When the machine is started with the mode selector in manual mode swaging cannot be started using the swaging button before first selecting O position or...

Page 21: ...45 90 45 52 52 90 52 57 57 100 57 64 64 100 64 69 69 100 69 74 74 110 74 78 78 110 78 87 Selecting the die set FOR FP120D D L Swaging range 84 120 84 92 92 120 92 100 100 120 100 108 108 120 108 116...

Page 22: ...dies 2 STOP THE MOTOR PRIOR TO CLEANING DIES installed the master dies with change tool 1 change of a single die 1 Before installing dies make sure that master dies are clean 3 After that start the m...

Page 23: ...Hold the handle of the quick change tool as shown in figure 1 and make sure your hand will not get between the dies 8 Turn down the centering lever behind the dies 9 Mount the die set between master...

Page 24: ...Adjust the recommended swaging diameter 6 Press the swaging button until the dies stop 7 Open the dies and remove the fitting 8 Check the swaging diameter 9 If necessary perform fine adjustment with t...

Page 25: ...emergency stop push button 11 Make sure that there are no foreign objects between the dies 12 Make a test swage by pressing the fitting against the stop device 13 Check the swaging diameter and correc...

Page 26: ...m 1 Empty the tank of oil through plug in the tank 2 Handle the waste oil according to law 3 Fill the tank to center line of the oil level sight glass 4 Oil tank volume 135 litres 5 Recommended oil ES...

Page 27: ...enclosure door and electric equipment If it is not locked properly notify electric maintainer to lock 2 Clean worktable and cover by clean cloth 3 Clean the inside of the machine by washing and disinf...

Page 28: ...rts in electrical cabinet Be sure that they are in normal state This operation can only be done after turning the main circuit off 4 Inspect and adjust the machine leveling be sure to follow the instr...

Page 29: ...in Voltage drop Correct the voltage to the rated voltage or use an extension cable that meets the standard A 50Hz model is operated at 60Hz Check the nameplate or call service engineer The outlet is o...

Page 30: ...mecanique C60N C1A 240 415V 1Ax1P EN60947 2 Magnetic contactor Telemecanique LC1D TECO CN 18 Ui 660V 1th 32A EN60947 2 EN60947 4 1 Transformer control circuit supply San Li SL 9640 Suenn Liang SP TBSW...

Page 31: ...YV2 CE Instruction Manual Foot switch Ssupou YC 135 AC250V 50 60Hz 3A EN60947 1 EN60947 5 1 Potentiometer novotechnik LHW 100 24Vdc EN61010 1 Solenoid valve TOKIMEC DG4V 5 8C M U1 H 7 40 24Vdc VDE058...

Page 32: ...32 FP120D FP145D CE Instruction Manual www samway com...

Page 33: ...33 FP120D FP145D CE Instruction Manual www samway com...

Page 34: ...PTER FOR CYLINDER LOCKING PLATE SLIDING PLATE SLIDING PLATE CYLINDER PISTON SEAL HOUSING SCREW POTENTIOMETER SUPPORT ADJUSTING LEVER 25 1 Qty Name No Cote 65 26 26 2 65 27 27 6 65 28 28 4 65 29 29 1 6...

Page 35: ...CYLINDER LOCKING PLATE SLIDING PLATE SLIDING PLATE CYLINDER PISTON SEAL HOUSING SCREW POTENTIOMETER SUPPORT ADJUSTING LEVER 25 1 Qty Name No Cote 80 26 26 2 80 27 27 6 80 28 28 2 80 29 29 1 80 30 30...

Page 36: ...36 FP120D FP145D CE Instruction Manual www samway com...

Page 37: ...VALVES 14 Z014 1 INSERT TYPE VALVES 15 Z015 1 OVERCENTRE VALVE PILOT ASSISTED REUEF WITH CHECK 16 Z016 1 INSERTEDUCING VALVES 17 Z017 1 INSERTEDUCING VALVES 18 Z018 1 COUPLING 19 A 1 HOSE ASSEMBY 1 20...

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