Samsung CLX-FIN40L Service Manual Download | Manualshive

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4. Troubleshooting

4-18

SAMSUNG ELECTRONICS

Service Manual
CLX-FIN40S/CLX-FIN40L

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Code :

H2-2577

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Error message :

Finisher Error #H2-2577. Please open/close door.

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Symptom :

Stapler main moving motor is not working properly.

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Troubleshooting method :

Is the stapler main home sensor is working? (Perform diagnostic routine 116-5340)
YES / NO

Î

1. Check if the sensor is out-of-place.

2. Check if the connectors of the sensor is disconnected.
3. Check if the connector P7 on the finisher main board is disconnected.
4. Check the harness continuity and replace it if required.
5. Replace the stapler main home sensor.
6. Replace the finisher main board.

Is the stapler safety position sensor working? (Perform diagnostic routine 116-5380)
YES / NO

Î

1. Check if the connector of stapler safety position sensor is disconnected.

2. Check if the connector P6 on the finisher main board is disconnected.
3. Check the harness continuity and replace it if required.
4. Replace the stapler safety position sensor.
5. Replace the finisher main board.

Is the stapler main moving motor working? (Perform diagnostic routine 116-0090)
YES / NO

Î

1. Check if the connector of stapler main moving motor is disconnected.

2. Check if the connector P6 on the finisher main board is disconnected.
3. Check the harness continuity and replace it if required.
4. Replace the stapler main positioning motor.
5. Replace the finisher main board.

Replace the stapler module.

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Summary of Contents for CLX-FIN40L

Page 1: ... Stack Capacity A4 LT 80gsm CLX FIN40S 1 000 sheets Main 250 sheets Top CLX FIN40L 3 000 sheets Main 250 sheets Top 3 Staple Finisher Capacity 50 sheets 90gsm Cartridge Capacity 5 000 clinching cartridge 4 Staple Booklet maker Staple Fold capacity 15 sheets Cartridge Capacity 1 000 clinching cartridge The keynote of Product ...

Page 2: ... FIN4 00000E GSPN Global Service Partner Network North America service samsungportal com Latin America latin samsungportal com CIS cis samsungportal com Europe europe samsungportal com China china samsungportal com Asia asia samsungportal com Mideast Africa mea samsungportal com ...

Page 3: ...if cations 1 14 1 9 Booklet Maker Specif cations 1 16 2 1 Front sectional view 2 1 a CLX FIN40S 2 1 b CLX FIN40L 2 2 2 2 Paper path 2 4 a CLX FIN40S 2 4 b CLX FIN40L 2 5 2 3 Layout of electrical parts 2 6 a CLX FIN40S 2 6 b CLX FIN40L 2 8 c CLX BRG200 2 12 2 4 Function of units 2 13 a CLX FIN40S 2 13 b CLX FIN40L 2 14 2 5 Block diagram 2 15 2 6 Plug and jack location list 2 16 chapter 1 Specificat...

Page 4: ... 3 3 2 4 Pulley Gear Belt 3 50 3 3 2 5 AS SADDLE stapler EH 280 3 51 3 3 2 6 AS MAIN PADDLE 3 52 3 3 2 7 JOG UNIT 3 52 3 3 2 8 BM paper present sensor 3 54 3 3 2 9 Blade home sensor 3 55 3 3 2 10 CSP GEAR 3 56 3 3 2 11 Folding exit sensor 3 57 3 3 2 12 BM entrance sensor Moving guide home sensor 3 59 3 3 2 13 Stopper guide upper magnet 3 60 4 1 Error code and error message 4 1 4 2 Troubleshooting ...

Page 5: ...ating or operation sections such as gears pulleys sprockets cams belts etc 5 When parts are disassembled reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related materials Be careful not to reassemble small parts such as screws washers pins E rings to the wrong places 6 Basically the machine should not be operated with any parts removed or disassemb...

Page 6: ...er guaranteed cycle 80 gsm 2 sheets 5 000 stapling 10 sheets 30 000 stapling 50 sheets 5 000 stapling Booklet Maker Paper feeding paddling parts 2 000K parts related folding 2 000K 5 sheets job 400K Booklet Stapler 200K maker guaranteed cycle 80 gsm 2 sheets 5 000 stapling 10 sheets 32 000 sheets 25 sheets 3 000 stapling Hole punch 1 000K 5 years maker guaranteed cycle SET Life Cycle 150K Max Mont...

Page 7: ...ual Clinching position Staple 30mm 30mm Offset Staple Non Staple 56 253 gsm 56 253 gsm Top 60 216 gsm 60 216 gsm Main Paper Weight 89 x 148 12 6 x 18 89 x 148 12 6 x 18 Top Statement SEF 12 x 18 Statement SEF 12 x 18 Main Paper Size 250 sheets 250 sheets Top 3 000 sheets 1 000 sheets Main Stack Capacity A4 LT 80gsm Minimized skip Minimized skip Staple 0 Skip 0 Skip Non Staple Skips Pitch Stand alo...

Page 8: ...g cartridge Staple Cartridge Capacity 20 sets 15 sheets Tray Capacity Max 216 gsm V folding 1 sheet folding mode 15 sheets Staple Fold Capacity Cover sheet Max 216 gsm 60 120 gsm Paper Weight B5 SEF 12 x 18 Paper Size Center Paper alignment 112 5 245 mm sec Feed Velocity Minimized skip 25 50 PPM Speed Remark CLX FIN40L Item ...

Page 9: ...F 5 5X8 5 140X216 Statement X X X O X SEF 4 5 6 4 114 162 C6 Env X X X O X SEF 4 3 8 7 110 220 DL Env X X X O X SEF 4 1 9 5 105 241 No 10 Env X X X O X SEF 4 1X5 8 105X148 A6 X X X O X SEF 4 0 6 0 101 6 152 4 PostCard 4x6 X X X O X SEF 3 9 7 5 98 4 190 5 Monarch Env X X X O X SEF 3 9X8 9 98X225 No 9 Env O X O O O LEF 8 3X11 7 297X210 A4 O X O O O LEF 11X8 5 279X216 Lt O X O O O LEF 10 5X7 3 267X18...

Page 10: ...n Paper size Name b Punch and Booklet Maker X O X O X X SEF 5 8X8 3 148X210 A5 X O X O X X SEF 5 5X8 5 140X216 Statement X X X X X X SEF 4 5 6 4 114 162 C6 Env X X X X X X SEF 4 3 8 7 110 220 DL Env X X X X X X SEF 4 1 9 5 105 241 No 10 Env X X X X X X SEF 4 1X5 8 105X148 A6 X X X X X X SEF 4 0 6 0 101 6 152 4 PostCard 4x6 X X X X X X SEF 3 9 7 5 98 4 190 5 Monarch Env X X X X X X SEF 3 9X8 9 98X2...

Page 11: ... B4 O O X O O O SEF 10 X14 7 254X374 Tabloid O O X O X O SEF 9 1X12 8 229 324 C4 O O X O X O SEF 8 5 13 5 215 9 342 9 Oficio O O X O X O SEF 8 5X13 216X330 Folio O O X O X O SEF 8 5X11 216X279 Letter O O X O X O SEF 8 5X14 216X356 Legal O O X O X O SEF 8 3X11 7 210X297 A4 O O X O X O SEF 7 7X10 6 195X270 16k O O X O X O SEF 7 3X10 5 184X267 Executive O O X O X O SEF 6 9X9 8 182X257 B5 JIS O O X O ...

Page 12: ...tatic All static must be controlled so that it would not harm the quality of the stack Users must never be shocked by static from the finisher body or finisher s any module Curl Finisher shall handle 1 2 curled output as delivered from the IOT A1 mm A2 mm A4 mm A3 mm Feeding Direction Radius R 10 sheets Glass A A MAX A1 A2 A3 A4 Curl measuring method Skew Finisher must be able to control skew of t...

Page 13: ...hin Cardstock 105 163 g X X X O O O Pre Punched O O O O O O LetterHead O O O O O O Archive O O O O O O Bond O O O O O O Recycled 60 90 g O O O O O O Pre Printed 75 90 g O O O O O O Colored 75 90 g O O O O O O Cotton 75 90 g O O O O O O Thin 60 70 g X X X X O X Extra Heavy weight 2 217 253 g X O O O O O Extra Heavy weight 1 176 216 g X O O O O O Heavy weight 2 121 175 g O O O O O O Heavy weight 1 1...

Page 14: ... Stack capacity Dimension Size Paper The Main Tray may suffer slight degradation of stack quality when it accommodates various types of papers ex when trying to stack a long paper while the main tray is already stacked with short papers 1 5 2 Top Tray The Top Tray must accommodate up to 250 sheets 80gsm Plain Paper of various types that fits the paper path However the capacity may lessen slightly ...

Page 15: ...is mode it staples designated corner of the papers that have to compiled more than 2 pages Corner staple Front Rear Clinches at 45 degrees from the paper path Dual staple Clinches at 90 degree from the paper path designated according to the type of paper In case of simplex copy the clincher leg must face the back side of the image The stapler must be able to clinch as much as 50 sheets 90gsm Hole ...

Page 16: ...er B 2 mm Direction of Feed B 2 mm Direction of Feed D 2 mm A 2 mm Direction of Feed 45 Front Corner 1 0mm 1 0mm 6 0mm B Service Mode 5 0mm 5 0mm 6 0mm A Remark Adjustable amount Nominal Dimension NA NA 6 0mm D Service Mode 5 0mm 5 0mm 6 0mm A Remark Adjustable amount Nominal Dimension Flat Front Corner D 2 mm Direction of Feed Flat Rear Corner D 2 mm A 2 mm Direction of Feed NA NA 6 0mm D Service...

Page 17: ...CS Service Manual CLX FIN40S CLX FIN40L A Paper size_STS 2 79 5 Depend on paper size Dual D 2 mm B 2 mm A 2 mm Direction of Feed NA NA 148mm D 1 0mm 1 0mm 6 0mm B Service Mode 5mm 5 0mm See block A Remark Adjustable amount Nominal Dimension ...

Page 18: ...Covers Mode 1 cover sheet of 216gsm 10 120 gsm 15 90 gsm 15 80 gsm No Covers Mode Booklet 30 120 gsm 40 90 gsm 46 80 gsm 49 75 gsm 50 60 gsm Covers Mode Two cover sheets of 160 gsm 20 200 gsm 25 160 gsm 33 120 gsm 50 80 gsm No Covers Mode Finisher Number of Sheets Paper Weight Mode Staple The controller controls the maximum number of papers per clinch however the user must be aware of the thicknes...

Page 19: ...rection of Feed Center Line d d Ф a1 d X a2 Z Available Punch Hole STS Position adjustment Available Punch Hole DOF Position adjustment X 5 0mm 0 1mm step Z 5 0mm 0 1mm step Z 5 0mm 0 1mm step X 5 0mm 0 1mm step X 8 0 5 mm 8 0 5 mm Ф 6 5 0 5 mm 6 5 0 5 mm Ф 108 0 5 mm 108 0 5 mm d 80 0 5 mm 80 0 5 mm c β 3 mm β 2 mm d α 3 mm α 2 mm b 10 5 3 mm 10 5 2 mm a1 a2 10 5 3 mm 10 5 2 mm a1 a2 99 97 95 99 ...

Page 20: ...nt Available Punch Hole DOF Position adjustment X 5 0mm 0 1mm step Z 5 0mm 0 1mm step Z 5 0mm 0 1mm step X 5 0mm 0 1mm step X 6 0 5 mm 6 0 5 mm Ф 8 0 5 mm 8 0 5 mm Ф 21 0 5 mm 21 0 5 mm d 70 0 5 mm 70 0 5 mm c 70 0 5 mm 70 0 5 mm c Ω 3 mm Ω 2 mm b γ 3 mm γ 2 mm b 10 5 3 mm 10 5 2 mm a1 a2 10 5 3 mm 10 5 2 mm a1 a2 99 97 95 99 97 95 2 Position NA 4 Position Scandinavia γ Paper Size_STS c 2d 2 Ω Pap...

Page 21: ...mm 216 0 1 5mm 279 x 432 Ledger 43 2mm 165 1 1 5 mm 216 x 330 8 5 x 13 43 2mm 178 0 1 5mm 216 x 356 8 5 x 14 43 2mm 139 5 1 5mm 216 x 279 LT 40 2mm 148 5 1 5 mm 210 x 297 A4 B Dimension A Dimension Paper Size 4 0mm 2 0mm Y 4 0mm 2 0mm X 99 97 95 A4 LT 8 5x14 8 5x13 Ledger A3 12x18 5 0mm 0 1mm step 426 0mm L 5 0mm 0 1mm step 358 5mm L 426 0mm 5 0mm 0 1mm step 288mm L 358 5mm 5 0mm 0 1mm step L 288 ...

Page 22: ... 3 1mm 1 4mm 2 5mm 1 0mm Y as measured on the inside sheet of the booklet B zone 80gsm 20lbs paper 25mm 22mm 35mm 30mm X measured at any point along the book 80gsm 20lbs or equivalent papers ambient conditions AZAP 99 97 Samples 95 Samples 99 97 Samples 95 Samples Input paper A3 Ledger 12x18 Input paper A4 LT 8 5x13 8 5x14 1 9 3 Booklet Staple Leg Quality A B C D z B 1 2 mm z A B z A and C 0 4 mm ...

Page 23: ...nsor 6 Paper Present Sensor 7 Paper Height Sensor 8 Stacker Upper Limit Emitting Sensor 9 Stacker Upper Limit Receiving Sensor 10 Stack Level Sensor 11 Stacker Bin Full Sensor 12 Finisher Top Exit Sensor Jam Removal Guide No Name 1 Top door guide 2 TB left cover 3 TB right cover Feed Roller No Name 1 Top exit roller 2 Top middle roller 3 Finisher Compile Exit roller 4 Entrance roller 5 TB exit rol...

Page 24: ...ight Sensor Paper Present Sensor Finisher Compile Exit Sensor Finisher Input Sensor Booklet Input Sensor Trans Bridge Exit Sensor Trans Bridge Input Sensor Name 8 7 6 5 4 3 2 1 No BM Set Detect Sensor 16 Booklet Folding Exit Sensor 15 Booklet Compile Present Sensor 14 Booklet Compile Exit Sensor 13 Finisher Top Exit Sensor 12 Stacker Bin Full Sensor 11 Stack Level Sensor 10 Stacker Upper Limit Rec...

Page 25: ...nce Roller 8 TB Middle 1 Roller 7 TB Middle 2 Roller 6 TB Exit Roller 5 Entrance Roller 4 Finisher Compile Exit Roller 3 Top Middle Roller 2 Top Exit Roller 1 Name No Feed Roller BM Knife Knob 10 BM Folding Roller Knob 9 BM Roller Knob 8 BM Stopper Cover 7 BM Compile Cover 6 Finisher Trans Guide 5 Booklet Module 4 TB Right Cover 3 TB Left Cover 2 Top Door Guide 1 Name No Jam Removal Guide ...

Page 26: ...2 System Configuration 2 4 SAMSUNG ELECTRONICS Service Manual CLX FIN40S CLX FIN40L 2 2 Paper path a CLX FIN40S 1 Finisher Main Tray Staple Punch Optional 2 Finisher Top Tray Punch Optional 1 2 ...

Page 27: ...Configuration 2 5 SAMSUNG ELECTRONICS Service Manual CLX FIN40S CLX FIN40L 1 Finisher Main Tray Staple Punch Optional 2 Finisher Top Tray Punch Optional 3 Booklet Conveyor Tray Folding Staple b CLX FIN40L 2 1 3 ...

Page 28: ...11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S24 S26 P1 P2 P3 P4 S25 S23 Function Description Part Code Symbol Diverter Home Sensor AS SENSOR KIT5011C JC81 07420A S5 Feed Entrance Sensor PHOTO SENSOR PS119ED1 JC81 03480A S4 Feed Top Exit Sensor AS SENSOR KIT5011C JC81 07420A S3 Feed Compile Exit Sensor AS SENSOR KIT5011C JC81 07420A S2 Offline Stapler Sensor AS SENSOR KIT5011C JC81 07420A S1 ...

Page 29: ...mbol Part Code Description Function S6 JC81 07420A AS SENSOR KIT5011C Rear Tamper Home Sensor S7 JC81 07420A AS SENSOR KIT5011C Front Tamper Home Sensor S8 JC81 07420A AS SENSOR KIT5011C Main Paddle Home Sensor S9 JC81 07420A AS SENSOR KIT5011C Compile Paper Sensor S10 JC81 07420A AS SENSOR KIT5011C Eject Limit Sensor S11 JC81 07420A AS SENSOR KIT5011C Ejector Home Sensor P1 JC81 07393A AS PCB MAI...

Page 30: ...TRONICS Service Manual CLX FIN40S CLX FIN40L S4 M1 M2 M3 M4 M5 M6 M7 M8 M9 M10 M11 S1 M21 S2 S3 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16 S17 S18 S19 S20 S21 S22 S23 SW1 SW2 SW3 S35 P1 P2 P3 P4 b CLX FIN40L Booklet Module See the next page ...

Page 31: ...ance Sensor PHOTO SENSOR PS119ED1 JC81 03480A S4 Feed Top Exit Sensor AS SENSOR KIT5011C JC81 07420A S3 Function Description Part Code Symbol Front Tamper Home Sensor AS SENSOR KIT5011C JC81 07420A S7 Rear Tamper Home Sensor AS SENSOR KIT5011C JC81 07420A S6 S1 JC81 07420A AS SENSOR KIT5011C Offline Stapler Sensor S2 JC81 07420A AS SENSOR KIT5011C Feed Compile Exit Sensor S8 JC81 07420A AS SENSOR ...

Page 32: ... Sensor AS SENSOR KIT5011C JC81 07420A S25 Branch Home Sensor AS SENSOR KIT5011C JC81 07420A S24 SCU Home Sensor AS SENSOR KIT5011C JC81 07420A S23 Stacker Encoder Sensor AS SENSOR KIT5011C JC81 07420A S22 Stacker Bottom Limit Sensor AS SENSOR KIT5011C JC81 07420A S21 Stacker Upper Limit Switch MICRO SWITCH VP333A 0D JC81 03469A SW1 Conveyor Full Sensor AS SENSOR KIT5011C JC81 07420A S35 Blade Hom...

Page 33: ...opper Moving Motor AS PM MOTOR S2M19T JC81 08275A M17 Stacker Moving Motor ASSY 3657 DC MOTOR S2M14T CF10 6802A M11 M1 JC81 03479A ASSY HB MOTOR S2M19T Feed Entrance Motor M2 JC81 03479A ASSY HB MOTOR S2M19T Feed Exit Motor M3 JC81 03486A ASSY PM MOTOR S2M12T Front Tamper Motor M4 JC81 03486A ASSY PM MOTOR S2M12T Rear Tamper Motor M5 JC81 03478A ASSY PM MOTOR S2M20T Main Paddle Motor M6 JC81 07388...

Page 34: ...40L Function Description Part Code Symbol M1 JC81 03479A ASSY HB MOTOR S2M19T Bridge Feed Motor S1 JC81 07420A AS SENSOR KIT5011C Bridge Exit Sensor S2 JC81 07420A AS SENSOR KIT5011C Bridge Entrance Sensor P1 JC81 07430A AS PCB BRIDGE Bridge PCB M1 P1 S1 S2 c CLX BRG200 Bridge unit ...

Page 35: ... This unit is a device used for putting staples in to sheets of paper 3 Feed Unit This unit transports the paper to the compile eject unit 4 Endfence Unit This unit is a device used for aligning the paper 5 Compile Eject Unit This unit transports the paper to the stack tray 6 Stacker Unit This unit stack papers on the tray 2 4 Function of units a CLX FIN40S 1 2 3 4 5 6 ...

Page 36: ...s finisher s main frame and exterior 2 Stapler Unit This unit is a device used for putting staples in to sheets of paper 3 Feed Unit This unit transports the paper to the compile eject unit 4 Endfence Unit This unit is a device used for aligning the paper 7 Booklet Unit This unit performs paper folding stapling jobs and transports the paper to the tray 8 Conveyor Tray Unit This unit stack papers o...

Page 37: ...RIVE board This is the board to drive the bridge module and controlled by the FINISHER MAIN board MANUAL STAPLE board This is the board to display manual stapling condition and accept button input to do manual staple operation BOOKLET MAKER board This is the board to control the booklet maker module and consists of the micro controller and driver ICs HOLE PUNCH board This is the board to control t...

Page 38: ...r Lower Motors and Sensors P J6 St apler Sensors P J7 Stap ler Head Drive P J8 Paper Transport Motors P J9 H ole Punch Interface P J10 T ransfer Bridge Interface P J13 Stacker Top Limit Switch P J14 Manual Staple Board Interface P J15 Compiler Upper Motors and Sensors P J16 Paper Path Sensors PJ 1 PJ 2 PJ 3 PJ 4 PJ 5 PJ 6 PJ 7 PJ 8 PJ 9 PJ 10 PJ 13 PJ 14 PJ 15 PJ 16 Connector Number Figure Title P...

Page 39: ...ISHER INTERFACE P J2 Feed Motor Gate Motor Paddle Motor P J3 Front Jogger Motor Front Jogger Home Sensor Rear Jogger Motor Rear Jogger Home Sensor P J4 Stopper Motor Stopper Home Sensor P J5 Feed Entrance Sensor Guide Home Sensor Guide Motor P J6 Feed Exit Sensor Tray Paper Sensor Fold Exit Sensor Knife Home Sensor P J7 Gate Home Sensor Paddle Home Sensor P J8 K nife Motor P J9 Fold Motor P J10 St...

Page 40: ...ridge before you dis 3 Unplug the power cord 4 Use a flat and clean surface 5 Replace only with authorized components 6 Do not force plastic material components 7 Make sure all components are in their proper positio 8 When disassembling the Bridge and Finisher B Service Manual CLX FIN40S CLX FIN40L 3 nt Procedure mbly you must use extreme caution The close proximity st If components are removed an...

Page 41: ...ase the CSP COVER FRONT A 2 Unplug 3 connectors and remove 1 screw Release the ASSY PCB OP C FIN B B SCREW Service Manual CLX FIN40S CLX FIN40L 3 nt Procedure 3 Unplug 1 connector Release the AS SENSOR KIT5011C C C 4 Unplug the connectors and remove 2 screws Release the AS MICRO SWITCH D D SAMSUNG ELECTRONICS 2 ...

Page 42: ... E 6 Remove 1 screw Release the CSP COVER DUMMY PCB F F Service Manual CLX FIN40S CLX FIN40L 3 nt Procedure 7 Remove 2 screws Release the CSP COVER PUNCH SF G G 8 R 4 f th t d b tt f 8 Remove 4 screws from the top and bottom of the CSP COVER REAR H H SAMSUNG ELECTRONICS 3 ...

Page 43: ...and remove 4 screws Release the PCB ASSY MAIN C FIN Service Manual CLX FIN40S CLX FIN40L 3 nt Procedure 11 Unplug the connector and remove 2 screws Release the SUB ASSY FEED MOTOR I I 12 Unplug 2 connectors and remove 1 screw Release the AS BELT J J SAMSUNG ELECTRONICS 4 ...

Page 44: ...Remove 3 screws Release the SUB ASSY HARNESS PATH L L Service Manual CLX FIN40S CLX FIN40L 3 nt Procedure 15 Remove 1 screw Release the SUB ASSY CON SHAFT M 16 Unplug 2 connectors and remove 3 screws Release the AS STACKER MTR N N SAMSUNG ELECTRONICS 5 ...

Page 45: ... and remove 2 screws Releas 18 Remove the E RING Release the FEED PULLEY There are 4 FEED PULLY Remove 4 FEED PULLEY Service Manual CLX FIN40S CLX FIN40L 3 nt Procedure se the UPPER LIMIT SWITCH Y Ys E RING E RING SAMSUNG ELECTRONICS 6 ...

Page 46: ...eplaceme 19 Release the AS TOP TRAY with any tools Hook 20 Remove 2 screws Push the AS MAIN TRAY up as Service Manual CLX FIN40S CLX FIN40L 3 nt Procedure s shown below And release it SAMSUNG ELECTRONICS 7 ...

Page 47: ...3 Replaceme 21 Release the CSP LINK TOP DOOR O O 22 Remove 1 screw Release the SUB ASSY TOP DO Service Manual CLX FIN40S CLX FIN40L 3 nt Procedure O OOR SAMSUNG ELECTRONICS 8 ...

Page 48: ...3 Replaceme 23 Remove 2 screws Release the TOP AUX COVER P 24 Remove 4 screw from both sides Unplug 1 conne Service Manual CLX FIN40S CLX FIN40L 3 nt Procedure R P ctor SAMSUNG ELECTRONICS 9 ...

Page 49: ...the CSP SHIELD RIGHT UPPER Q Q 26 Remove 3 screws and release 1 harness holder Release the CSP BKT MAIN PCB Service Manual CLX FIN40S CLX FIN40L 3 1 nt Procedure 27 Remove 2 screws from both sides 28 Lift up and release the ASSY FRAME STACKER R R SAMSUNG ELECTRONICS 10 ...

Page 50: ...3 Replaceme 29 Remove 6 screws from both sides 30 Release the SUB ASSY SHIELD R Unplug 2 con R Service Manual CLX FIN40S CLX FIN40L 3 1 nt Procedure nnectors SAMSUNG ELECTRONICS 11 ...

Page 51: ...3 Replaceme 31 Remove 1 screw and sensor bracket Unplug the c Service Manual CLX FIN40S CLX FIN40L 3 1 nt Procedure connector And release the AS SENSOR AS SENSOR S S SO SAMSUNG ELECTRONICS 12 ...

Page 52: ... screw and sensor bracket Unplug the c 33 Remove the CSP SPUR GEAR S after removing S E RING Service Manual CLX FIN40S CLX FIN40L 3 1 nt Procedure connector And release the AS SENSOR AS SENSOR 1 E RING SAMSUNG ELECTRONICS 13 ...

Page 53: ... SCU home sensor Un AS SENSOR 35 Remove 1 screw Turn up the bracket and unplug t level sensor Service Manual CLX FIN40S CLX FIN40L 3 1 nt Procedure nplug the connector the connector And release the AS SENSOR stacker SAMSUNG ELECTRONICS 14 ...

Page 54: ...move 2 screw Unplug 1 connector And release 38 Remove the extension tray home sensor 38 Remove the extension tray home sensor Service Manual CLX FIN40S CLX FIN40L 3 1 nt Procedure tack full sensor and unplug the connector e the AS F EXT TRAY AS R EXT TRAY SAMSUNG ELECTRONICS 15 ...

Page 55: ...3 Replaceme 39 Remove the E ring Release the CSP RACK PINIO T Service Manual CLX FIN40S CLX FIN40L 3 1 nt Procedure ON T SAMSUNG ELECTRONICS 16 ...

Page 56: ... 1 Unplug 2 connectors 3 2 2 AS COMPILER EJECTOR 2 Unplug 1 connector Remove 4 screws from both si 3 Release the AS COMPILER EJECTOR Service Manual CLX FIN40S CLX FIN40L 3 1 nt Procedure des SAMSUNG ELECTRONICS 17 ...

Page 57: ...3 Replaceme 4 Release the CSP SUPPRESSOR CURL COM A B 5 Unplug 2 connectors Release the harness from the Service Manual CLX FIN40S CLX FIN40L 3 1 nt Procedure A harness holder B SAMSUNG ELECTRONICS 18 ...

Page 58: ... COM 7 Release the ASSY BKT MTR PDL MAIN COM C Unplug the connector C Service Manual CLX FIN40S CLX FIN40L 3 1 nt Procedure 8 Release the AS SENSOR 9 Lift up and release the SHAFT PDL MAIN COM 9 Lift up and release the SHAFT PDL MAIN COM D D D SAMSUNG ELECTRONICS 19 ...

Page 59: ...3 Replaceme 10 Remove 4 screws from both sides 11 Unplug the connector Separate top sub unit and b Service Manual CLX FIN40S CLX FIN40L 3 2 nt Procedure bottom sub unit SAMSUNG ELECTRONICS 20 ...

Page 60: ...3 Replaceme 12 Remove 2 screws 13 Unplug 2 connectors Release the AS MOTOR DC Service Manual CLX FIN40S CLX FIN40L 3 2 nt Procedure C EJECTOR E E SAMSUNG ELECTRONICS 21 ...

Page 61: ...3 Replaceme 14 Unplug 3 connectors 15 Remove 6 screws Service Manual CLX FIN40S CLX FIN40L 3 2 nt Procedure SAMSUNG ELECTRONICS 22 ...

Page 62: ...elease the ASSY FRAME REAR COM G G Service Manual CLX FIN40S CLX FIN40L 3 2 nt Procedure H 18 Unplug 1 connector Release the bracket H And remove 2 screws H 19 Push up the bottom of ASSY BKT MTR TMP FRONT COM I with any tool and release it I SAMSUNG ELECTRONICS 23 ...

Page 63: ... Remove 2 screws 21 Push up the bottom of ASSY BKT MTR TMP REAR COM J with any tool and release it Service Manual CLX FIN40S CLX FIN40L 3 2 nt Procedure 22 Release the front rear tamper sensor SAMSUNG ELECTRONICS 24 ...

Page 64: ...3 Replaceme 23 Release the CSP RACK TMP REAR FRONT CO J J 24 Remove 2 screws Service Manual CLX FIN40S CLX FIN40L 3 2 nt Procedure M J SAMSUNG ELECTRONICS 25 ...

Page 65: ...3 Replaceme 25 Release the CSP FRAME from the below hole 26 Release the CSP BKT SENSOR EJT Remove the Service Manual CLX FIN40S CLX FIN40L 3 2 nt Procedure e AS SENSOR SAMSUNG ELECTRONICS 26 ...

Page 66: ...3 Replaceme 27 Release the CSP ACTUATOR HOME EJT Service Manual CLX FIN40S CLX FIN40L 3 2 nt Procedure SAMSUNG ELECTRONICS 27 ...

Page 67: ...3 Replaceme 1 Remove 3 screws from both sides 3 2 3 AS STAPLER ENDFENCE 2 Take off the AS STAPLER ENDFENCE Service Manual CLX FIN40S CLX FIN40L 3 2 nt Procedure SAMSUNG ELECTRONICS 28 ...

Page 68: ...the PCB holder from the ASSY FRAME BASE 3 2 3 1 CSP BKT FFC BOARD STAPL 2 Remove the FFC cable Service Manual CLX FIN40S CLX FIN40L 3 2 nt Procedure LER 3 Remove 2 screws Release the PCB ASSY And remove the FFC cable SAMSUNG ELECTRONICS 29 ...

Page 69: ...3 Replaceme 1 Remove 3 E RING 3 2 3 2 CSP PINION GEAR E RING 2 Release the CSP GUIDE BAR A Service Manual CLX FIN40S CLX FIN40L 3 3 nt Procedure A SAMSUNG ELECTRONICS 30 ...

Page 70: ...3 Release the CSP PINION GEAR B B 3 2 3 3 PCB ASSY STAPLER RELAY 1 Remove 2 screws Unplug the connector And releas Service Manual CLX FIN40S CLX FIN40L 3 3 nt Procedure MOVING se the PCB ASSY SAMSUNG ELECTRONICS 31 ...

Page 71: ...3 Replaceme 3 2 3 4 AS BELT 1 Remove 2 CSP ROLLERs CSP ROLLER 2 Release the STAPLER ASSY Service Manual CLX FIN40S CLX FIN40L 3 3 nt Procedure 3 Release the AS BELT SAMSUNG ELECTRONICS 32 ...

Page 72: ...e 3 2 3 5 AS MOTOR PM STAPLER 1 Remove 2 screws 2 Open the ASSY BKT MAIN MOVE STAPLER with any tools Service Manual CLX FIN40S CLX FIN40L 3 3 nt Procedure 3 Release the AS MOTOR PM STAPLER SAMSUNG ELECTRONICS 33 ...

Page 73: ...laceme 3 2 4 ENDFENCE UNIT 1 Remove 4 screws from both sides 2 Open the ASSY BKT MAIN MOVE STAPLER with a ENDFENCE UNIT Service Manual CLX FIN40S CLX FIN40L 3 3 nt Procedure any tools SAMSUNG ELECTRONICS 34 ...

Page 74: ...3 Replaceme 3 2 5 Finisher exit sensor 1 Remove 6 screws from both sides 2 Unplug the connector Service Manual CLX FIN40S CLX FIN40L 3 3 nt Procedure SAMSUNG ELECTRONICS 35 ...

Page 75: ...EXIT LOWER A A 4 Unplug the connector Release the finisher exit sensor Service Manual CLX FIN40S CLX FIN40L 3 3 nt Procedure 5 Unplug the connector Remove 2 screws 6 Unplug the connector Release the finisher exit sensor SAMSUNG ELECTRONICS 36 ...

Page 76: ...d release the gear B the gear B B A 2 Release the ASSY BKT PULLEY C after removing 1 screw Release the AS BELT D C D Service Manual CLX FIN40S CLX FIN40L 3 3 nt Procedure 3 Release the ASSY BKT PULLEY C after removing 1 screw from the opposite side Release the AS BELT the AS BELT SAMSUNG ELECTRONICS 37 ...

Page 77: ... to 3 2 CLX FIN40S disassembly 1 Remove the CSP COVER INNER A after removin 3 3 1 AS FRAME UNIT A 2 Unplug the connector and remove 2 screws Release the moving guide motor B B Service Manual CLX FIN40S CLX FIN40L 3 3 nt Procedure FIN40L If there is no disassembly description in this g 8 screws SAMSUNG ELECTRONICS 38 ...

Page 78: ...leas 4 Unplug the connector and remove 2 screws Releas 4 Unplug the connector and remove 2 screws Releas Service Manual CLX FIN40S CLX FIN40L 3 3 nt Procedure se the diverter gate motor C C se the ASSY HB MOTOR D se the ASSY HB MOTOR D SAMSUNG ELECTRONICS 39 ...

Page 79: ...nd remove 2 screws Relea 6 Unplug 4 connectors and remove 4 screws Remove 1 E ring and 1 pin And release the AS LINK BKT E ring Service Manual CLX FIN40S CLX FIN40L 3 4 nt Procedure ase the AS SUB ASSY PADDLE MOTOR SAMSUNG ELECTRONICS 40 ...

Page 80: ... 7 Unplug 1 connector and remove 3 screws Release 8 Remove the E ring and release the blade driving ge Service Manual CLX FIN40S CLX FIN40L 3 4 nt Procedure the MOTOR BLDC MAIN assy ear D D SAMSUNG ELECTRONICS 41 ...

Page 81: ...ket after removing 4 screws Release the CSP GEAR after removing the E ring E 10 Unplug 1 connector and remove 3 screws Release the MOTOR BLDC MAIN assy Service Manual CLX FIN40S CLX FIN40L 3 4 nt Procedure E ring SAMSUNG ELECTRONICS 42 ...

Page 82: ... E ring and BUSH Remove 2 screws And 12 Remove the E ring Release the folding drive gear E ring Service Manual CLX FIN40S CLX FIN40L 3 4 nt Procedure d release the AS TORQUE LIMITER E ring E ring F r SAMSUNG ELECTRONICS 43 ...

Page 83: ...elease the deverter driving ge 15 Remove 1 screw Release the bracket And releas 16 Remove the E ring Release the deverter driving g Service Manual CLX FIN40S CLX FIN40L 3 4 nt Procedure e the deverter home sensor ear E ring se the deverter home sensor gear E ring SAMSUNG ELECTRONICS 44 ...

Page 84: ...3 2 1 Feed Pulley 3 3 2 Booklet unit 1 Remove the E ring and gear Release the belt E ring E ring E ring 2 Remove the E ring and gear E ring Service Manual CLX FIN40S CLX FIN40L 3 4 nt Procedure SAMSUNG ELECTRONICS 45 ...

Page 85: ...3 Replaceme 3 3 2 2 AS MAGNET Push the hook of the AS MAGNET and release it AS MAGNET Service Manual CLX FIN40S CLX FIN40L 3 4 nt Procedure SAMSUNG ELECTRONICS 46 ...

Page 86: ...3 Replaceme 3 3 2 3 Entrance guide sub assy 1 Remove 8 screws Unplug the connector Service Manual CLX FIN40S CLX FIN40L 3 4 nt Procedure SAMSUNG ELECTRONICS 47 ...

Page 87: ...placeme 2 Pull the booklet unit to the direction of arrow 3 Open up the CSP GUIDE ENTERANCE Service Manual CLX FIN40S CLX FIN40L 3 4 nt Procedure 4 Remove the SCP GUIDE TO FINISHER LO SAMSUNG ELECTRONICS 48 ...

Page 88: ...3 Replaceme 5 Remove the AY GUIDE BEFORE STP UP Service Manual CLX FIN40S CLX FIN40L 3 4 nt Procedure 6 Remove the AS SENSOR and CSP BKT ACTUATOR SAMSUNG ELECTRONICS 49 ...

Page 89: ... Belt 2 Remove the E ring from the opposite side Release 2 Remove the E ring from the opposite side Release Service Manual CLX FIN40S CLX FIN40L 3 5 nt Procedure e E ring And release the pulley gear belt E ring E ring e the pulley gear belt e the pulley gear belt SAMSUNG ELECTRONICS 50 ...

Page 90: ...3 Replaceme 3 3 2 5 AS SADDLE stapler EH 280 1 Remove 8 screws 2 Unplug the connector Release the AS SADDLE s Service Manual CLX FIN40S CLX FIN40L 3 5 nt Procedure tapler EH 280 SAMSUNG ELECTRONICS 51 ...

Page 91: ...emove 2 AS MAIN PADDLE 3 3 2 6 AS MAIN PADDLE 1 Remove the 6 screws from both sides 3 3 2 7 JOG UNIT 1 Remove the 6 screws from both sides Service Manual CLX FIN40S CLX FIN40L 3 5 nt Procedure SAMSUNG ELECTRONICS 52 ...

Page 92: ...3 Replaceme 2 Remove the CSP COVER PCB 3 Release the JOG UNIT 3 Release the JOG UNIT Service Manual CLX FIN40S CLX FIN40L 3 5 nt Procedure SAMSUNG ELECTRONICS 53 ...

Page 93: ...3 Replaceme 3 3 2 8 BM paper present sensor 1 Remove 7 screws from both sides Service Manual CLX FIN40S CLX FIN40L 3 5 nt Procedure SAMSUNG ELECTRONICS 54 ...

Page 94: ...AY GUIDE JOG UP A A Unplug the connector Release the Blade home sensor 3 3 2 9 Blade home sensor Service Manual CLX FIN40S CLX FIN40L 3 5 nt Procedure 3 Release the BM paper present sensor from the bracket SAMSUNG ELECTRONICS 55 ...

Page 95: ...3 Replaceme Release 2 CSP GEARs after removing 2 screws 3 3 2 10 CSP GEAR Service Manual CLX FIN40S CLX FIN40L 3 5 nt Procedure SAMSUNG ELECTRONICS 56 ...

Page 96: ...1 Release 8 screws from both sides 2 Unplug the connector 3 Remove the E ring and bush 3 3 2 11 Folding exit sensor g E ring E ring BUSH Service Manual CLX FIN40S CLX FIN40L 3 5 nt Procedure SAMSUNG ELECTRONICS 57 ...

Page 97: ...e the CSP BKT SUPPPORT STAPLER A A 5 Release the exit roller Service Manual CLX FIN40S CLX FIN40L 3 5 nt Procedure 6 Release the AY GUIDE EXIT DRV B B 7 R th f ldi it 7 Remove the folding exit sensor SAMSUNG ELECTRONICS 58 ...

Page 98: ...nce sensor Moving gu 1 Remove 4 screws from the both sides Unplug the co 2 Open the CSP COVER Remove the CSP BKT CO Service Manual CLX FIN40S CLX FIN40L 3 5 nt Procedure ide home sensor onnector VER R UP A A SAMSUNG ELECTRONICS 59 ...

Page 99: ...e sensor and the Moving gu 3 3 2 13 Stopper guide upper magnet Remove 1 screw Release the stopper guide upper ma Service Manual CLX FIN40S CLX FIN40L 3 6 nt Procedure uide home sensor agnet after removing 2 screws SAMSUNG ELECTRONICS 60 ...

Page 100: ...3 Replaceme 3 3 3 SUB ASSY LEAD EDGE STOP 1 Remove 4 screws from both sides Unplug the con Service Manual CLX FIN40S CLX FIN40L 3 6 nt Procedure PER nector SAMSUNG ELECTRONICS 61 ...

Page 101: ...3 Replaceme 2 Remove the SUB ASSY LEAD EDGE STOPPER A Service Manual CLX FIN40S CLX FIN40L 3 6 nt Procedure A SAMSUNG ELECTRONICS 62 ...

Page 102: ...3 Replaceme 3 3 4 SUB ASSY CONVEYOR 1 Remove 2 screws 2 Release the conveyor unit Service Manual CLX FIN40S CLX FIN40L 3 6 nt Procedure SAMSUNG ELECTRONICS 63 ...

Page 103: ...AY EXIT SUB 4 R 5 4 Remove 5 screws Service Manual CLX FIN40S CLX FIN40L 3 6 nt Procedure 5 Remove the conveyor cover 6 Release the CSP GEAR 43T DRV after 6 Release the CSP GEAR 43T DRV after removing the E ring SAMSUNG ELECTRONICS 64 ...

Page 104: ...3 Replaceme 3 3 5 AS DC MOTOR 1 Remove 6 screws from the both sides Unplug the c Service Manual CLX FIN40S CLX FIN40L 3 6 nt Procedure connector SAMSUNG ELECTRONICS 65 ...

Page 105: ...cket Remove the exit guide A a 3 R 2 U l th t R l t 3 Remove 2 screws Unplug the connector Release t Service Manual CLX FIN40S CLX FIN40L 3 6 nt Procedure after unplugging the connector A h AS DC t he AS DC motor SAMSUNG ELECTRONICS 66 ...

Page 106: ...lease open close door 4 12 page H2 2449 Finisher Error H2 2449 Please open close door 4 13 page H2 2453 Finisher Error H2 2453 Please open close door 4 14 page H2 2463 Finisher Error H2 2463 Please open close door 4 15 page H2 2513 Finisher Error H2 2513 Please open close door 4 16 page H2 2522 Finisher Error H2 2522 Please open close door 4 17 page H2 2577 Finisher Error H2 2577 Please open close...

Page 107: ...t maker 4 27 page H2 3007 Paper jam before booklet folding 4 28 page H2 3257 Booklet maker Error H2 3257 Please open close door 4 29 page H2 3321 Booklet maker Error H2 3321 Please open close door 4 30 page H2 3385 Booklet maker Error H2 3385 Please open close door 4 31 page H2 3449 Booklet maker Error H2 3449 Please open close door 4 32 page H2 3578 Booklet maker Error H2 3578 Please open close d...

Page 108: ... Perform diagnostic routine 116 0040 YES NO Î 1 Check if the idle rollers on bridge covers are assembled correctly 2 Check if the one way clutch bearings are assembled correctly 3 Check if the timing belts are assembled correctly Check if the bridge open cover is closed correctly Î Close the bridge open cover close correctly Check if there is any object on bridge paper path Î Remove it if there is...

Page 109: ...top exit sensor 6 Replace the finisher main control board Is the finisher input motor MT02 working Perform diagnostic routine 116 0020 YES NO Î Refer to H2 2008 troubleshooting instructions Is the feed exit motor working Perform diagnostic routine 116 0030 YES NO Î 1 Check if the connector of feed exit motor is disconnected 2 Check if the connector P8 on the finisher main board is disconnected 3 C...

Page 110: ...ted 3 Check if the connector P16 on the finisher main board is disconnected 4 Check the harness continuity and replace it if required 5 Replace the finisher compile exit sensor 6 Replace the finisher main control board Is the feed entrance motor working Perform diagnostic routine 116 0020 YES NO Refer to H2 2008 troubleshooting instructions Is the feed exit motor working Perform diagnostic routine...

Page 111: ...ity and replace it if required 7 Replace the trans bridge input sensor 8 Replace the bridge board 9 Replace the finisher main control board Is the trans bridge exit sensor working Perform diagnostic routine 116 5020 YES NO Î 1 Check if the connector of bridge interface is disconnected 2 Check if the sensor actuator is out of place 3 Check if the connector of trans bridge exit sensor is disconnecte...

Page 112: ...rd is disconnected 3 Check the harness continuity and replace it if required 4 Replace the finisher input sensor 5 Replace the finisher main control board Is the feed entrance motor working Perform diagnostic routine 116 0020 YES NO Î 1 Check if the connector of feed entrance motor is disconnected 2 Check if the connector P8 on the finisher main board is disconnected 3 Check the harness continuity...

Page 113: ...nisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the finisher SCU home sensor 5 Replace the finisher main control board Is the SCU motor working Perform diagnostic routine 116 0130 YES NO Î 1 Check if the connector of SCU motor is disconnected 2 Check if the connector P4 on the finisher main board is disconnected 3 Check the harness continuity a...

Page 114: ... 116 5400 NO YES Î 1 Check if the connector of ejector encoder sensor is disconnected 2 Check if the connector P5 on the finisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the ejector encoder sensor 5 Replace the finisher main board Is the ejector motor working Perform diagnostic routine 116 0110 YES NO Î 1 Check if the connector of ejector moto...

Page 115: ...tinuity and replace it if required 4 Replace the extension tray home sensor 5 Replace the main control board Is the extension tray motor working Perform diagnostic routine 116 0120 YES NO Î 1 Check if the connector of extension tray motor is disconnected 2 Check if the connector P5 on the finisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the ex...

Page 116: ...inisher main board is disconnected 3 Check the harness continuity and replace it if required 5 Replace the diverter home sensor 6 Replace the main control board Is the feed entrance motor working Perform diagnostic routine 116 0020 YES NO Refer to H2 2008 troubleshooting instructions Is the one way clutch bearing working correctly YES NO Î 1 Check if the shaft is locked when the one way clutch bea...

Page 117: ...ddle home sensor 5 Replace the finisher main board Is the main paddle motor working Perform diagnostic routine 116 0050 YES NO Î 1 Check if the connector of main paddle motor is disconnected 2 Check if the connector P15 on the finisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the main paddle motor 5 Replace the finisher main board Is there any ...

Page 118: ...required 4 Replace the punch scan home sensor 5 Replace the punch control board Is the punch scan motor working Perform diagnostic routine 116 0210 YES NO Î 1 Check if the connector of punch scan motor is disconnected 2 Check if the connector P4 on the finisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the punch scan motor 5 Replace the main con...

Page 119: ...nostic routine 116 0210 YES NO Refer to H2 2449 troubleshooting instructions Are the punch scan edge sensors working Perform diagnostic routine 116 5470 116 5480 116 5490 YES NO Î 1 Check if the connector of punch sensor board is disconnected 2 Check if the connector P2 on the punch control board is disconnected 3 Check the harness continuity between punch control board and punch sensor board 4 Re...

Page 120: ...s are disconnected 2 Check if the connector P3 on the punch control board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the hole punch position sensors 5 Replace the punch control board Is the hole punch motor rotating Perform diagnostic routine 116 0220 YES NO Î 1 Check if the connector of hole punch motor is disconnected 2 Check if the connector P3 on the pu...

Page 121: ...om limit sensor is disconnected 2 Check if the connector P4 on the finisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the stacker bottom limit sensor 5 Replace the finisher main board Is the stacker encoder sensor working Perform diagnostic routine 116 5440 YES NO Î 1 Check if the connector of stacker encoder sensor is disconnected 2 Check if th...

Page 122: ... Is the stacker upper limit switch actuator working well YES NO Î 1 Check if the tension spring is assembled correctly 2 Check if the actuator is broken Replace the actuator if it does Is the stacker upper limit switch is pressed YES NO Î 1 Check if the connectors of the switch are disconnected 2 Check if the connector P13 on the finisher main board is disconnected 3 Check the harness continuity a...

Page 123: ...ace the finisher main board Is the stapler safety position sensor working Perform diagnostic routine 116 5380 YES NO Î 1 Check if the connector of stapler safety position sensor is disconnected 2 Check if the connector P6 on the finisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the stapler safety position sensor 5 Replace the finisher main boar...

Page 124: ...e finisher main board Is the stapler clinch position sensor working Perform diagnostic routine 116 5360 YES NO Î 1 Check if the connector of stapler clinch position sensor is disconnected 2 Check if the connector P6 on the finisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the stapler clinch position sensor 5 Replace the finisher main board Is t...

Page 125: ...otor is not working properly Troubleshooting method Is the stapler head opened NO YES Î 1 Replace stapler cartridge 2 Check if the connectors of stapler head are disconnected 3 Check if the connector P7 on the finisher main board is disconnected 4 Check the harness continuity and replace it if required 5 Replace the stapler head 6 Replace the finisher main board Replace stapler module ...

Page 126: ...r motor working Perform diagnostic routine 116 0050 YES NO Î 1 Check if the connector of front tamper motor is disconnected 2 Check if the connector P5 on the finisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the front tamper motor 5 Replace the finisher main board Is there any belt jumping noise NO YES Î 1 Check if the front tamper driving bel...

Page 127: ...er motor working Perform diagnostic routine 116 0070 YES NO Î 1 Check if the connector of rear tamper motor is disconnected 2 Check if the connector P4 on the finisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the rear tamper motor 5 Replace the finisher main board Is there any belt jumping noise NO YES Î 1 Check if the rear tamper driving belt ...

Page 128: ...er has occurred Troubleshooting method 1 Check if the connector P3 on the finisher main board is disconnected 2 Check if the connector P1 on the booklet maker control board is disconnected 3 Check the harness continuity between P3 of the finisher main board and P1 of the booklet maker control board 4 Check the booklet maker firmware version and upgrade it if newer version is released 5 Replace the...

Page 129: ...can t detect the booklet maker Troubleshooting method Is this fault raised in the booklet finisher NO YES Î 1 Check if the connector P3 on the finisher board is disconnected 2 Check if the connector P1 on the booklet maker board is disconnected 3 Check the harness continuity and replace it if required 4 Upgrade the booklet maker firmware 5 Replace the booklet maker control board 6 Replace the fini...

Page 130: ...ion between the finisher and punch is unstable Troubleshooting method 1 Check if the connector P9 on the finisher main board is disconnected 2 Check if the connector P1 on the punch control board is disconnected 3 Check the harness continuity between the two connectors above and replace it if required 4 Upgrade the punch module firmware 5 Replace the punch control board 6 Replace the finisher main...

Page 131: ...g Perform diagnostic routine 116 5560 YES NO 1 Check if the sensor actuator is out of place 2 Check if the connector of the sensor is disconnected 3 Check if the connector J6 on the booklet maker main board is disconnected 4 Check the harness continuity and replace it if required 5 Replace the booklet maker compile exit sensor 6 Replace the booklet maker main control board Is the booklet maker fee...

Page 132: ... if there is If the error still occurs check the followings Is the booklet maker compile present sensor working Perform diagnostic routine 116 5570 YES NO Î 1 Check if the sensor actuator is out of place 2 Check if the connector of the sensor is disconnected 3 Check if the connector J6 on the booklet maker main board is disconnected 4 Check the harness continuity and replace it if required 5 Repla...

Page 133: ...t if there is If the error still occurs check the followings Is the booklet maker folding exit sensor working Perform diagnostic routine 116 5580 YES NO Î 1 Check if the sensor actuator is out of place 2 Check if the connector of the sensor is disconnected 3 Check if the connector J6 on the booklet maker main board is disconnected 4 Check the harness continuity and replace it if required 5 Replace...

Page 134: ...inisher main board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the branch home sensor 5 Replace the booklet maker control board Is the branch motor working Perform diagnostic routine 116 0290 YES NO Î 1 Check if the connector of branch motor is disconnected 2 Check if the connector J2 on the booklet maker control board is disconnected 3 Check the harness con...

Page 135: ...e it if required 4 Replace the moving guide home sensor 5 Replace the booklet maker control board Is the moving guide motor working Perform diagnostic routine 116 0300 YES NO Î 1 Check if the connector of moving guide motor is disconnected 2 Check if the connector J5 on the booklet maker control board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the moving gu...

Page 136: ...er control board Is the blade motor working Perform diagnostic routine 116 0310 YES NO Î 1 Check if the connector of blade motor is disconnected 2 Check if the connector J8 on the booklet maker control board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the blade motor 5 Replace the booklet maker control board Is there any noise when blade motor operate NO YES...

Page 137: ... Check the harness continuity and replace it if required 4 Replace the main paddle home sensor 5 Replace the booklet maker control board Is the main paddle motor working Perform diagnostic routine 116 0320 YES NO Î 1 Check if the connector of main paddle motor is disconnected 2 Check if the connector J2 on the booklet maker control board is disconnected 3 Check the harness continuity and replace i...

Page 138: ...door Symptom Booklet maker saddle stapler does not work properly Troubleshooting method 1 Check if the connector of the stapler unit is disconnected 2 Check if the connector J10 on the booklet maker control board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the stapler unit 5 Replace the booklet maker control board ...

Page 139: ...continuity and replace it if required 4 Replace the stopper home sensor 5 Replace the booklet maker control board Is the booklet maker stopper motor working Perform diagnostic routine 116 0350 YES NO Î 1 Check if the connector of stopper motor is disconnected 2 Check if the connector J4 on the booklet maker control board is disconnected 3 Check the harness continuity and replace it if required 4 R...

Page 140: ...lace the front tamper home sensor 5 Replace the booklet maker control board Is the front tamper motor working Perform diagnostic routine 116 0360 YES NO Î 1 Check if the connector of front tamper motor is disconnected 2 Check if the connector J3 on the booklet maker control board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the front tamper motor 5 Replace th...

Page 141: ...Replace the rear tamper home sensor 5 Replace the booklet maker control board Is the rear tamper motor working Perform diagnostic routine 116 0370 YES NO Î 1 Check if the connector of rear tamper motor is disconnected 2 Check if the connector J3 on the booklet maker control board is disconnected 3 Check the harness continuity and replace it if required 4 Replace the rear tamper motor 5 Replace the...

Page 142: ...de To use the Self Test mode follow the below procedure 1 Turn the machine off 2 Set the finisher DIP switch 3 Turn the machine on 4 The finisher initializes and works in Self Test mode Caution Remove the staple cartridge before entering the Self Test mode The staples can go inside the machine Removing the finisher staple cartridge Removing the booklet staple cartridge Remove the staple cartridge ...

Page 143: ...es Each mode can b finisher main PBA FINIS Location 1 SELF TEST mode 1 A4 SEF 2 sheets set 2 hole 4 3 Service Manual CLX FIN40S CLX FIN40L eshooting be operated by adjusting the DIP switch on the SHER DIP SWITCH of the DIP switch e punch Offset Main Tray 38 SAMSUNG ELECTRONICS ...

Page 144: ...efor 4 SELF TEST mode 4 A3 SEF 5 sheets set Bookl In case of 1K finisher it works as LT C ti Y t th t l t id b f Caution You must remove the staple cartridge befor 4 3 Service Manual CLX FIN40S CLX FIN40L eshooting e punch Single Rear Staple Main Tray re operation e punch Dual Staple Main Tray re operation et Saddle Staple Booklet Tray T SEF TOP TRAY exit mode ti re operation 39 SAMSUNG ELECTRONIC...

Page 145: ...efer to the following table for adjusting the staple p Direction DIP Switch Staple pos D f lt 0 Default 0 m 1 No 3 switch Off shift 2 3 No 3 switch ON shift 1 m 2 m shift 3 m 4 4 Service Manual CLX FIN40S CLX FIN40L eshooting LX FIN40L an be adjusted by the DIP switch position sition shift Result 1mm mm mm 1mm 2mm mm 3mm 1mm mm 2mm mm mm 3mm mm 40 SAMSUNG ELECTRONICS ...

Page 146: ...ing the booklet maker PCB 1 Remove the booklet maker cover 2 Remove the PCB cover screw Front side 4 4 Service Manual CLX FIN40S CLX FIN40L eshooting NOTE Remove 8 screws Lift and pull the cover 41 SAMSUNG ELECTRONICS ...

Page 147: ...ide NOTE If it is difficult to remove the screw from t 4 R h b kl k PCB 4 Remove the booklet maker PCB cover 4 4 Service Manual CLX FIN40S CLX FIN40L eshooting the rear remove the finisher rear cover Booklet Maker DIP switch 42 SAMSUNG ELECTRONICS ...

Page 148: ...pper to the direction of In case of p Printout A 3 Move the stopper to the direction of In case of p the screw 1 4 Print the test page Check the skew 5 Solve the skew by repeating step 2 3 2 4 4 Service Manual CLX FIN40S CLX FIN40L eshooting FIN40L stopper position printout A or In case of printout B by spinning Printout B printout A or In case of printout B by spinning 1 2 43 SAMSUNG ELECTRONICS ...

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