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6

Safety Information

English

Saf
ety
 Inf
or

mation

Leakage detection and refrigerant 

recovery

•  The leakage detector shall be calibrated in a refrigerant-free 

area.

•  Make sure that the detector is not a potential source of 

ignition.

•  Leak detector shall be set at percentage of LFL of the 

refrigerant and shall be calibrated to the refrigerant employed 

and the appropriate percentage of the of gas (25% maximum) 

is confirmed.

•  The use of detergents containing chlorine shall be avoided for 

cleaning because the chlorine may react with the refrigerant 

and corrode the pipings.

•  If leakage is suspected, open flames must be extinguished 

immediately.

•  If a leakage is found while in brazing, the entire refrigerant 

shall be recovered from the product or isolated (e.g. using 

shut-off valves). It shall not be directly released to the 

environment. Oxygen free nitrogen (OFN) shall be used for 

purging the system before and during the brazing process.

•  The work area shall be checked with an appropriate refrigerant 

detector before and during work.

•  Ensure that the leakage detector is appropriate for use with 

flammable refrigerants.

Labelling

•  The parts shall be labeled to ensure that they have been 

decommissioned and emptied of refrigerant.

•  The labels shall be dated.
•  Make sure that the labels are affixed on the system to notify it 

contains flammable refrigerant.

Refrigerant recovery

•  Empty recovery cylinders shall be evacuated and cooled before 

recovery.

•  When removing refrigerant from the system for servicing or 

decommissioning, it is recommended to remove the entire 

refrigerant.

•  When transferring refrigerant into cylinders, make sure that 

only the refrigerant recovery cylinders are used.

•  All cylinders used for the recovered refrigerant shall be 

labelled.

•  Cylinders shall be equipped with pressure relief valves and 

shut-off valves in a proper order.

•  The recovery system shall operate normally according to the 

specified instructions and shall be suitable for refrigerant 

recovery.

•  In addition, the calibration scales shall operate normally.
•  Hoses shall be equipped with leak-free disconnect couplings.
•  Before starting the recovery, check for the status of the 

recovery system and sealing state. Consult with the 

manufacturer if suspected.

•  The recovered refrigerant shall be returned to the supplier in 

the correct recovery cylinders with the Waste transfer note 

attached.

•  Do not mix refrigerants in the recovery units or cylinders.

•  If compressors or compressor oils are to be removed, make 

sure that they have been evacuated to the acceptable level 

to ensure that flammable refrigerant does not remain in the 

lubricant.

•  The evacuation process shall be performed before sending the 

compressor to the suppliers.

•  Only the electrical heating to the compressor body is allowed 

to accelerate the process.

•  Oil shall be drained safely from the system.

Installation location requirement of 

outdoor unit

•  The product must be installed outdoors.
•  Be sure to observe the suggested Safety Zone. (Page 9)
•  Wear protective gloves to unpack, move, install, and service 

the unit to avoid your hands being injured by the edge of the 

parts.

•  Do not touch the internal parts (water pipes, refrigerant pipes, 

heat exchangers, etc.) while running the units. And if you need 

to adjust and touch the units, please observe enough time for 

the unit to cool down and wear protective gloves.

•  Our units shall be installed in compliance with the spaces 

described in the installation manual, to ensure accessibility 

from both sides and allow repairs or maintenance operations 

to be carried out. If the units are installed without complying 

with procedures described in the manual, additional expenses 

can be asked because special harnesses, ladders, scaffolding, 

or any other elevation system for repair service will not be 

considered part of the warranty and will be charged to the end 

customer.

•  Make sure that (thaw) water runs correctly and unhindered 

out of the unit at low ambient temperature. If the drainage is 

exposed to subzero temperatures, additional protection must 

be taken by the installer, such as installing heater cables in 

the drain piping. Failing to do so, may cause severe damage 

to the product and potential leakages of refrigerant into the 

environment.

•  Install the power cable and communication cable of the 

indoor and outdoor unit at least 1m away from other electric 

appliances.

•  Protect the unit from rats or small animals. If an animal makes 

contact with the electric parts, it can cause malfunctions, 

smoke or fire. Please instruct the customer to keep the area 

around the unit clean.

•  Do not disassemble and alter the heater at your own discretion.
•  Wear protective equipment (such as safety gloves, goggles, 

and headgear) during installation and maintenance works. 

•  If the installation/repair technicians not be equipped with 

protective equipment may get injured or threat may happen.

•  To prevent ignition, never install motor-driven equipment 

close to the unit.

•  The applicable local, National, and European regulations shall 

be observed.

Summary of Contents for AE CXYD Series

Page 1: ...WaterHeatPump Installation manual EHS Mono Outdoor Unit AE CXYD Thank you for purchasing this Samsung product Before operating this unit please read this manual carefully and retain it for future refe...

Page 2: ...14 Connecting the water pipes 14 Water Charging 14 Setting capacity and pre pressure of the expansion vessel 15 Protection of the water circuit freezing 15 Outdoorwater piping insulation 17 Minimum a...

Page 3: ...uman health from uncontrolled waste disposal please separate these items from other types of waste and recycle them responsibly to promote the sustainable reuse of material resources Household users s...

Page 4: ...unit Neversit orstand on the product All the materials used forthe manufacturing and packaging of the airto waterheat pump are recyclable The packing material and exhausted batteries of the remote con...

Page 5: ...ng flammable refrigerants Safety checks are required to minimize the ignition risk for servicing the units containing flammable refrigerants Servicing shall be performed following the controlled proce...

Page 6: ...the recovery units orcylinders If compressors orcompressoroils are to be removed make sure that they have been evacuated to the acceptable level to ensure that flammable refrigerant does not remain in...

Page 7: ...product in the protective packaging and keep covered until final installation Preparation of both horizontal and vertical transport routes and equipment might be required in orderto get the product i...

Page 8: ...d does not generate any unnecessary noise and vibration Position the outdoorunit so that the airflows directly towards the open area Place the outdoorunit where there are no plants and animals because...

Page 9: ...d laterto violate the protection rules Unit mm 1 000 1 000 1 000 500 1 000 500 500 500 300 1 000 500 1 000 1 000 500 When installed on the ground When installed in a place with a flat roof When instal...

Page 10: ...and serviceable undersafe working conditions forpeople orthings Installing the unit at a locationwith strong winds Outdoorunit must be fixed firmly so that it can withstand the wind speed of the stro...

Page 11: ...lean it with waterto remove attached salinity 6 If the protective coating orgalvanised steel of the product is damaged during the installation ormaintenance make sure to repairit 7 Check the condition...

Page 12: ...tions Woodenpallet Forklift 1 050mm NOTE When looking at the product from the front there is a centerof gravity right from the middle of the product Referto the centerof gravity mark attached to the p...

Page 13: ...runs away correctly and safely 150mm WARNING If the drainage is not adequate it can lead to stagnant water and ice build up causing system performance issues and possible damages Drainhole 20 Drainpl...

Page 14: ...ench as specified in the below table If not connections and parts can be damaged and leak The unit is only to be used in a closed watersystem If applications are in open watercircuit it will generate...

Page 15: ...the installation the installation height is considered 0m When Expansion vessel has a capacity 8 liters and1bar pre charged Watervolume of total system forreliable performance is minimum 30 Liter AE0...

Page 16: ...raturevalue When using the EHS forcooling in the summertime an anti freeze valvewith ambient sensoris required to avoid unwanted opening due to lowwatertemperatures To protect the field piping against...

Page 17: ...m Minimum insulation thickness mm 20 19 20 30 32 30 40 40 40 50 50 NOTE This recommendation ensures good operation of the unit however local regulations may differand shall be followed Minimum activew...

Page 18: ...ct the earth wire to the gas pipe water pipe lighting rod ortelephone wire If earthing is not complete electric shock orfire may occur Install the circuit breaker Failing to install a circuit breaking...

Page 19: ...t and route them through the factory mounted cable sleeves into the switch box Powerand communication cable configuration Powersupply cable must be guided through the knock out hole on the bottom righ...

Page 20: ...itchwithinyourarm s reach that disconnects all poles with contact gap of a least 3 mm Route the cable through the frame Connect the wires to the terminal block and fix the cable with the cable tie R S...

Page 21: ...the selected options press and hold the K2 switch for2 seconds to store the value The changed value of the option will be saved when the entire segment display blinks and tracking mode begins CAUTION...

Page 22: ...K 2 BLANK 1 3 times InverterFault Detection Comp 1 K 3 I 1 4 times End Key operation K2 Numberof Press KEY operation 7 segment display 1 time Trial operation in Cooling mode K 4 BLANK BLANK 2 times Di...

Page 23: ...nd on this manual the factory refrigerant charge of the product the additional refrigerant amount charged in the field Unit kg tCO e a b DO NOTCHARGE Refrigerant type GWPvalue R 290 3 GWP Global Warmi...

Page 24: ...e Error Detect when the system is not operated OUTDOOR UNIT E440 Forbid Heat mode Operation when OutdoorTemperature is over43 C OUTDOOR UNIT E441 Forbid Cooling Mode when Outdoor Temperature is Low10...

Page 25: ...T_CT Thermistor CompressorTop T_D Thermistor Discharge pipe T_EI Thermistor EVI In T_EO Thermistor EVI Out T_II Thermistor Heat ExchangerIn T_S Thermistor Suction pipe T_WI Thermistor WaterIn T_WO The...

Page 26: ...HE Part Description CV Check Valve COMP Compressor HX_IC Heat Exchanger Intercooler HX_M Heat Exchanger Main Outdoorunit HX_PHE Heat Exchanger PHE IPMC IPM Cooler OFM OutdoorFan Motor AC Accumulator P...

Page 27: ...with the higher set temperature to Zone 2 d A ir vent included in tank integrated hydro unit In case that the water piping would be located in a higher position than the air vent of the tank integrate...

Page 28: ...essel Decoupler Safety group Safetyvalve Manometer Expansion vessel 3waymixingvalveforfloorheating incaseofcombinationwithradiators Mixing valve temperature sensorb Vibro isolating mounting bases Symb...

Page 29: ......

Page 30: ...This appliance is filledwith R 290 A3...

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