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16

Piping installation

English

Piping instal

lation

Unit resistance and PHE resistance by glycol 

concentrate

The unit is composed of water pipes and PHE basically.
To ensure correct operation and predict the expected 

performance, Flow and Resistance table can be used and Flow and 

resistance characteristic is dependent on Glycol concentration.

0

10

20

35

40

50

60

70

10

20

35

40

50

60

70

20

40

60

80

100

120

140

0

10

20

30

40

50

60

AE050CXYD**/AE080CXYD**

Water Flow rate [LPM]

Water Flow rate [LPM]

W

at

er

 Pr

es

su

re Dr

op [kP

a]

W

at

er

 Pr

es

su

re Dr

op [kP

a]

AE120CXYD**/AE160CXYD**

WATER
PG 10%
PG 20%
PG 30%
PG 40%
PG 45%

WATER
PG 10%
PG 20%
PG 30%
PG 40%
PG 45%

Changing Glycol concentration can cause the pressure drop of the 

system and it can lead to make flow rate slow.
Just in case of performance degradation, installer shall be careful 

of flow rate changes.
The required concentration of glycol depends on the lowest 

expected outdoor temperature, and on whether you want to 

protect the system from bursting or from freezing. To prevent the 

system from freezing, more glycol is required.
Add glycol according to the table below.

Freezing Points of Propylene Glycol - Water Mixtures

Percent Propylene 

Glycol [wt.%]

Freezing Point [℉]

Freezing Point [℃]

0

32

0

10

26

-3

20

20

-7

30

10

-12

36

0

-18

40

-5

-20

43

-10

-23

48

-20

-29

Freezing protection: Anti-freeze valves

In order to prevent system water from freezing inside the pipework 

during subzero ambient conditions after a sudden power outage, anti-

freeze valves are advised if glycol is not a suitable solution.
An anti-freeze valve opens when the medium (water) is below a 

certain low temperature value.
When using the EHS for cooling in the summertime, an anti-freeze 

valve with ambient sensor is required to avoid unwanted opening due 

to low water temperatures.
To protect the field piping against freezing, install the following parts:

d

d

c

c

a

b

a

Outdoor Unit

nc 

2way

nc 

2way

Backup 

heater

Primary pump

Strainer

Expansion vessel

※ 

nc : normally closed

Shut-off valve (in/out)

Aeration valve (optional - field supply)

Anti-freeze valve (optional - field supply)

Normally closed valves (recommend - field supply)

  CAUTION

•  If the system is utilized for both cooling operations (summer), 

please install anti-freeze valves with an ambient air sensor in 

order to avoid valve opening due to low water temperatures.  

Alternatively set FSV #1012 (minimum cooling set point) to 7 °C or 

higher in order to prevent triggering the anti-freeze valves during 

cooling operation.

Part

Description

If necessary, you can close the valve to isolate the 

water in the outdoor unit.

Aeration valve (to clear the water from the system).

Protection for the field piping. The anti-freeze valve 

must be installed (field supply)
•  Vertically to allow water to flow out properly and 

free from obstructions.

•  At the lowest point in all field piping.
•  In the coldest part and away from heat sources.
Water isolation inside the house in case of a power outage.
Normally closed valves (located indoors near the 

inlet/outlet pipes) can prevent all water in the indoor 

plumbing from draining when the anti-freeze valve is 

opened. (filed supply)
•  Power outage: The normally closed valves close to 

shut off the water in the house. When the anti-

freeze valve is open, only water outside the house 

is drained.

•  Other situations (eg pump failure): When the anti-

freeze valves open when the power is still applied 

to the normally closed valves, the system will drain 

completely.

Summary of Contents for AE CXYD Series

Page 1: ...WaterHeatPump Installation manual EHS Mono Outdoor Unit AE CXYD Thank you for purchasing this Samsung product Before operating this unit please read this manual carefully and retain it for future refe...

Page 2: ...14 Connecting the water pipes 14 Water Charging 14 Setting capacity and pre pressure of the expansion vessel 15 Protection of the water circuit freezing 15 Outdoorwater piping insulation 17 Minimum a...

Page 3: ...uman health from uncontrolled waste disposal please separate these items from other types of waste and recycle them responsibly to promote the sustainable reuse of material resources Household users s...

Page 4: ...unit Neversit orstand on the product All the materials used forthe manufacturing and packaging of the airto waterheat pump are recyclable The packing material and exhausted batteries of the remote con...

Page 5: ...ng flammable refrigerants Safety checks are required to minimize the ignition risk for servicing the units containing flammable refrigerants Servicing shall be performed following the controlled proce...

Page 6: ...the recovery units orcylinders If compressors orcompressoroils are to be removed make sure that they have been evacuated to the acceptable level to ensure that flammable refrigerant does not remain in...

Page 7: ...product in the protective packaging and keep covered until final installation Preparation of both horizontal and vertical transport routes and equipment might be required in orderto get the product i...

Page 8: ...d does not generate any unnecessary noise and vibration Position the outdoorunit so that the airflows directly towards the open area Place the outdoorunit where there are no plants and animals because...

Page 9: ...d laterto violate the protection rules Unit mm 1 000 1 000 1 000 500 1 000 500 500 500 300 1 000 500 1 000 1 000 500 When installed on the ground When installed in a place with a flat roof When instal...

Page 10: ...and serviceable undersafe working conditions forpeople orthings Installing the unit at a locationwith strong winds Outdoorunit must be fixed firmly so that it can withstand the wind speed of the stro...

Page 11: ...lean it with waterto remove attached salinity 6 If the protective coating orgalvanised steel of the product is damaged during the installation ormaintenance make sure to repairit 7 Check the condition...

Page 12: ...tions Woodenpallet Forklift 1 050mm NOTE When looking at the product from the front there is a centerof gravity right from the middle of the product Referto the centerof gravity mark attached to the p...

Page 13: ...runs away correctly and safely 150mm WARNING If the drainage is not adequate it can lead to stagnant water and ice build up causing system performance issues and possible damages Drainhole 20 Drainpl...

Page 14: ...ench as specified in the below table If not connections and parts can be damaged and leak The unit is only to be used in a closed watersystem If applications are in open watercircuit it will generate...

Page 15: ...the installation the installation height is considered 0m When Expansion vessel has a capacity 8 liters and1bar pre charged Watervolume of total system forreliable performance is minimum 30 Liter AE0...

Page 16: ...raturevalue When using the EHS forcooling in the summertime an anti freeze valvewith ambient sensoris required to avoid unwanted opening due to lowwatertemperatures To protect the field piping against...

Page 17: ...m Minimum insulation thickness mm 20 19 20 30 32 30 40 40 40 50 50 NOTE This recommendation ensures good operation of the unit however local regulations may differand shall be followed Minimum activew...

Page 18: ...ct the earth wire to the gas pipe water pipe lighting rod ortelephone wire If earthing is not complete electric shock orfire may occur Install the circuit breaker Failing to install a circuit breaking...

Page 19: ...t and route them through the factory mounted cable sleeves into the switch box Powerand communication cable configuration Powersupply cable must be guided through the knock out hole on the bottom righ...

Page 20: ...itchwithinyourarm s reach that disconnects all poles with contact gap of a least 3 mm Route the cable through the frame Connect the wires to the terminal block and fix the cable with the cable tie R S...

Page 21: ...the selected options press and hold the K2 switch for2 seconds to store the value The changed value of the option will be saved when the entire segment display blinks and tracking mode begins CAUTION...

Page 22: ...K 2 BLANK 1 3 times InverterFault Detection Comp 1 K 3 I 1 4 times End Key operation K2 Numberof Press KEY operation 7 segment display 1 time Trial operation in Cooling mode K 4 BLANK BLANK 2 times Di...

Page 23: ...nd on this manual the factory refrigerant charge of the product the additional refrigerant amount charged in the field Unit kg tCO e a b DO NOTCHARGE Refrigerant type GWPvalue R 290 3 GWP Global Warmi...

Page 24: ...e Error Detect when the system is not operated OUTDOOR UNIT E440 Forbid Heat mode Operation when OutdoorTemperature is over43 C OUTDOOR UNIT E441 Forbid Cooling Mode when Outdoor Temperature is Low10...

Page 25: ...T_CT Thermistor CompressorTop T_D Thermistor Discharge pipe T_EI Thermistor EVI In T_EO Thermistor EVI Out T_II Thermistor Heat ExchangerIn T_S Thermistor Suction pipe T_WI Thermistor WaterIn T_WO The...

Page 26: ...HE Part Description CV Check Valve COMP Compressor HX_IC Heat Exchanger Intercooler HX_M Heat Exchanger Main Outdoorunit HX_PHE Heat Exchanger PHE IPMC IPM Cooler OFM OutdoorFan Motor AC Accumulator P...

Page 27: ...with the higher set temperature to Zone 2 d A ir vent included in tank integrated hydro unit In case that the water piping would be located in a higher position than the air vent of the tank integrate...

Page 28: ...essel Decoupler Safety group Safetyvalve Manometer Expansion vessel 3waymixingvalveforfloorheating incaseofcombinationwithradiators Mixing valve temperature sensorb Vibro isolating mounting bases Symb...

Page 29: ......

Page 30: ...This appliance is filledwith R 290 A3...

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