SAMCO CP7, Instructions Manual

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TABLE OF CONTENTS
PAGE PAGE
l. INTRODUCTION 3 VII. SERVICING 33
A. PURPOSE OF MANUAL 3 A. DISASSEMBLY 33
B. SAMCO / A-C PUMP – SERVICE 1.WET END 33
ORGANIZATION 3 2. FRAME DISASSEMBLY 34
C. WARRANTY 3 B. PART INSPECTION 35
C. ASSEMBLY 36
II. PUMP IDENTIFICATION (NAMEPLATE) 3 1. FRAME 36
2. WET END 37
III. SAFETY INFORMATION 4 D. ADJUSTMENTS 41
1. IMPELLER CLEARANCE 41
IV. INSTALLATION 4 2. SEALWATER 41
A. RECEIVING PUMP 4
B. STORAGE 5 APPENDIX “A”
1. TEMPORARY 5 ENGINEERING INFORMATION 43
2. LONG TERM 5 A. CASING & IMPELLER DATA
C. LOCATION 5 B. STUFF BOX DATA
D. FOUNDATION 5 SEAL LUBRICATION PRESSURE 45
E. SETTING BASEPLATE 6 C. SHAFT AND BEARING DATA 46
F. ALIGNMENTPROCEDURE 7 D. PUMP WEIGHTS 47
G. DOWELING 11
H. SUCTION AND DISCHARGE PIPING11 APPENDIX “D”
I. STUFFING BOX LUBRICATION 15 IMPELLER TRIMMING 47
V. OPERATION 19 ASSEMBLY SECTION (PACKING) 49
A. PRE-START CHECKS 19
B. PRIMING 19 ASSEMBLY SECTION
C. STARTING 20 (STD. STUFF. BOX, MECH. SEAL) 53
D. OPERATIONAL CHECKLIST 20
E. SHUTDOWN 21 ASSEMBLY SECTION (OVERSIZE
F. FREEZE PROTECTION 21 STUFF. BOX, MECH. SEAL) 55
G. FIELD TESTS 21
ASSEMBLY SECTION
VI. MAINTENANCE 23 (DYNAMIC SEAL F4-G1 FRAME) 58
A. GENERAL MAINTENANCE AND
PERIODIC INSPECTION 23 ASSEMBLY SECTION
B. MAINTENANCE OF FLOOD (DYNAMIC SEAL F4-H1 FRAME) 59
DAMAGED PUMPS 23
C. LUBRICATION 24 ASSEMBLY SECTION
1. BEARINGS 24 (DYNAMIC SEAL F4-J1 FRAME) 60
2. COUPLINGS 26
D. SEAL INFORMATION 26
1. PACKING 26
2. MECHANICAL SEALS 27
E. MAINTENANCE TIMETABLE 28
F. TROUBLE SHOOTING 28
NOTE
The information contained in this book is intended to assist operating personnel by providing information on the
characteristics of the purchased equipment.
It does not relieve the user of their responsibility of using accepted engineering practices in the installation,
operation, and maintenance of this equipment.
Any further questions, contact SAMCO / A-C Pump.