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SaMASZ KDT 180, Operator'S Manual, Page: 2 / 44

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SaMASZ KDT 180 Operator'S Manual Download Page 2

 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 

 

 

DO NOT 

TURN THE DRIVE ON 

IF THE MOWER IS NOT IN 

WORKING POSITION 

 

DO NOT 

LIFT THE MOWER 

BEFORE THE MOWING 
DISCS HAVE COME TO 

COMPLETE STANDSTILL 

 
DO NOT 

OPERATE WHEN ANY 

PERSON REMAINS IN THE 

DANGER AREA OF 170

′

. 

 

 
 

 

CAUTION: 

Keep this manual for future use. 

 
 
 

Well-proven design with thousands of machines in regular use in many countries and quality 

materials ensure high durability and reliability of SaMASZ mowers

.

 

 

Optimum inclination towards the ground is 0 ÷ 5°  

to the mowing direction 

It is allowed to work in horizontal position. 

Different inclination may damage the mower.

 

 

Summary of Contents for KDT 180

Page 1: ...4 70 31 fax 48 85 664 70 41 e mail samasz samasz pl www samasz pl OPERATOR S MANUAL REAR DISC MOWER KDT 180 5 11 KDT 220 7 3 KDT 220 W 7 3 KDT 220 S 7 3 KDT 260 8 6 KDT 260 W 8 6 KDT 260 S 8 6 KDT 260...

Page 2: ...IN THE DANGER AREA OF 170 CAUTION Keep this manual for future use Well proven design with thousands of machines in regular use in many countries and quality materials ensure high durability and relia...

Page 3: ...ing 22 5 7 1 Essential information concerning mowing 23 5 7 2 Design and and operation of safety breakaway device 24 5 7 3 Mower clogging 25 5 7 4 Taking turns over swaths 25 5 8 Storing 25 5 9 Dismou...

Page 4: ...is mower and should be read before anyone operates this mower It should be kept near the mower for future use If the mower is used by other operator it should be in working condition and include this...

Page 5: ...h tine roller conditioner is intended for mowing green fodder such as grass and alfalfa on permanent grassland pastures on crop fields without rocks and forming loose rows of cut forage As a result of...

Page 6: ...18 1 18 1 Weight 1213 lbs 1477 lbs 1599 lbs 1730 lbs 1818 lbs 1818 lbs Cutting speed of the knife 91 m s Disc rpm 3250 rpm Noise level LpA 101 1 dB LAmax 113 1 dB LCpeak 116 1 dB Model KDT 220 S KDT 2...

Page 7: ...7 Support springs 3 point linkage frame 1 enables attachment of the mower to tractor s 3 point linkage Drive from tractor s rpm is transmitted through intersecting axis gear 3 on the cutterbar 4 On t...

Page 8: ...Fig 3c Parts of SaMASZ rear disc mower with tine conditioner 1 3 point linakge frame 2 Hydraulic cylinder with support springs 3 Intersecting axis gear 4 Cutterbar 5 Swath guides 6 Safety guard 7 Spri...

Page 9: ...shafts of other brands with equivalent parameters could be used afer first obtaining SaMASZ permission NOTE Optional extra equipment should be ordered separately The mower is equipped with such elemen...

Page 10: ...by one single operator When using servicing repairing moving or storing the machine the operator must wear safety shoes safety gloves plus ear protection and dust mask if necessary During use the mac...

Page 11: ...r blades are off the ground Before you start the tractor make sure that all drives are turned off and the levers that turn the hydraulics are in neutral position Never leave tractor s engine running w...

Page 12: ...e risk of serious injury or death do the following When the machine is converted from the transport position to the work position and vice versa you could be pinched or crushed by some of its parts Ta...

Page 13: ...ta plate This also applies to ropes and chains used for lifting Do not lift if transport belts belt suspensions ropes are damaged Whenever damage to these parts occurs replace with new ones When mount...

Page 14: ...bar Follow all safety precautions in that manual Use only PTO shafts recommended by mower s manufacturer with guards in good condition In order to operate safely use only undamaged PTO shafts and shi...

Page 15: ...ing position of a mower 2 operating near rotating parts and 3 working without safety guards During operation maintenance and adjustment always wear protective gloves shoes and clothes without loose pa...

Page 16: ...eans of noise protection and supervise the correctness of its usage if the noise level in work place reaches or exceeds 85 dB 4 8 Safety labels and their meaning Safety labels are critical to safe use...

Page 17: ...lifting of the mower N 48 Stay a way from mower s inclination area N 49 Never stand near tractor s 3 point linkage while steering tractor s lift N 50 Do not stay in the swinging area of mower s parts...

Page 18: ...e N 205 Use the required Personal Protective N 206 Use the required Personal Protective N 213 for KDT S SL N 224 Do not open and remove safety guards with motor operating Fig 7a Placement points of wa...

Page 19: ...king Fix or replace if not working or damaged Replace protective cover if damaged 5 1 Attaching the mower to the tractor WARNING Only hitch and unhitch machine on a flat surface with compact dirt Keep...

Page 20: ...st falling When the mower is connected the pin should be in the bush 2 on the middle bar 5 2 Preparing the mower for transport To prepare the mower for transport and to meet safety precautions please...

Page 21: ...ving direction and with red reflectors facing the rear and white light on the front WARNING Do not drive on public roads if the machine s transport height is more than 13 2 when transported transport...

Page 22: ...amaged or lost parts must be replaced with genuine ones Make sure the PTO shaft is properly mounted It is forbidden to approach the rotating parts because it may lead to serious injuries or even death...

Page 23: ...the chain By means of link S Fig 8 adjust the cutting height Extending the link S increases the cutting height and shortening the link reduces it The proper distance between the end of cutterbar and t...

Page 24: ...e it will lead to cutterbar s premature wear or even its damage WARNING Improperly relieved cutting unit of the mower will cause increase of cutterbar pressure on the ground which will lead to faster...

Page 25: ...stripes of uncut grass between the disc High and inclined grass 1 Heighten the cutterbar s inclination to H about 1 8 2 If there is no inclination the grass will be wedged on the forming drums 3 Spee...

Page 26: ...obstacle one of the safety device flat bars slides out and disconnects the safety device After that the mower folds back about 34 degrees Fig 17 The operator has time to shut off the tractor and prot...

Page 27: ...KDF KDT mower set prepared to take turns 5 8 Storing Mower should be stored in paved dry places protected against precipitation In order to minimize the space necessary for storage the mower may be st...

Page 28: ...on Worn or damaged knives should be replaced immediately 6 2 Replacing the knives Replace knives if necessary only in sets Make sure all knives in a set are of the same length and weight The knife hol...

Page 29: ...s 2 loosen locknuts 4 and screws 5 then adjust height and shield angle 7 tighten screws 5 and locknuts 4 Fig 21 Adjustment of swath guides 1 swath guide 2 locknuts 3 arm adjustment screws 4 locknuts 5...

Page 30: ...3 for KDT 220 W KDT 260 W loosen eye screw 2 of the swath guide set the swath guide 1 as needed tighten screw 2 Fig 23 Adjustment of swath guides 1 swath guide 2 adjustment screw NOTICE Before you cha...

Page 31: ...260 KDT 300 KDT 340 KDT 341 Fig 24 Rotation directions of disks 6 4 Adjusting the cutting height By means of upper link S Fig 8 adjust the cutting height Extending the link S increases the cutting hei...

Page 32: ...nnected to the hanger plate A so that is tensioned when the mower is in its working position If the 3 point linkage frame is more than 1 4 above the ground adjust the chain 6 6 Adjusting the space bet...

Page 33: ...to premature wearing of bearings as well as the shaft itself Replacement of flails 3 consists in unscrewing of nuts 2 removing bolts 4 and mounting brand new flails 3 Fig 28 NOTICE In order to tighte...

Page 34: ...220 W and KDT 260 W If need be the force of the roller conditioner s pressure can be regulated by changing the tension of springs S Fig 29 by means of the nut N Adjustment should be done on both sides...

Page 35: ...holder should be 0 4 If the gap is wider the V belts will be looser Tensioning is done by nuts N When any of the belts are damaged the complete set must be replaced Fig 31 Spring V belts tensioner 6...

Page 36: ...emove grass and mud check the cutterbar grease PTO shaft tubes with STP grease if necessary lubricate the parts and components according to lubrication instructions chapter7 Parts which may cause risk...

Page 37: ...gear wheels bearings or shafts and cause breakdowns periodically inspect the mower and lubricate moving parts in order to protect them from corrosion which adversely affects the proper operation of t...

Page 38: ...eryday before starting work please check the oil level and if needed please refill after having removed the vent A on the top of the gearbox Fig 35 The oil level can be checked through the check openi...

Page 39: ...ne roller conditioner s bearings Fig 36 Fig 37 Fig 38 with LT43 grease or other designed to lubricate rolling and slide bearings that work in 30o C do 130o C and main joints of the mower Fig 39 Fig 40...

Page 40: ...cm Grass blocks the mower lack of grass flow or the flow is uneven Too low work speed Speed up to 10 km h or more Swath guides are set too narrow Widen swath guides to the maximum Safety device is wor...

Page 41: ...Z dealer Upon completion of the repair the dealer must submit a warranty claim within 14 days 4 Warranty claims regarding replacing of the product or repayment are considered within 14 days by the man...

Page 42: ...acement parts that are not specifically designed for the model in question g lack of needed records in the warranty card or filling in the warranty card independently h use of the mower not in accorda...

Page 43: ...ar axis load on unloaded tractor MP lbs Total weight of machine mounted on front 3 point linkage or weight of front ballast MT lbs Total weight of machine mounted on rear 3 point linkage or weight of...

Page 44: ...MT it is lighter than minimum required load at the rear so increase the weight of this machine to the required minimum load Calculating real axis load at tractor s rear axis TT rzecz Tyre load capaci...

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