salmson NFCH series Installation And Operating Instructions Manual Download Page 33

  

ENGLISH

  

 

 

10

 

 

Following

 

coefficients

 

were

 

applied

 

to

 

basic

 

values

 

:

 

Pump

 

assembled

 

on

 

cast

 

iron

 

base:

 

Forces

 

:

 

0,4

 

x

 

F

base

 

Moments

 

:

 

0,4

 

x

 

F

base

 

 

Pump

 

assembled

 

on

 

grouted

 

cast

 

iron

 

base

 

frame

 

:

 

Forces

 

:

 

F

 

x

 

[1,5

 

 

(12,5/Flange

 

DN)]

 

Moments

 

:

 

M

 

x

 

(1

 

+

 

Flange

 

DN/250)

 

 

Coefficient

 

due

 

to

 

flange

 

rating

 

:

 

C

 

=

 

1,45

 

on

 

forces

 

and

 

moments

 

 

Temperature

 

correction

 

for

 

temperature

 

>

 

110°C

 

:

 

C

 

=

 

E

tm

 

/

 

E

20b

 

With

 

E

20b

 

:

 

material

 

modulus

 

of

 

elasticity

 

at

 

20°C

 

and

 

E

tm

 

at

 

calculation

 

temperature.

 

 

Assembly

 

on

 

cast

 

iron

 

base

 

frame

 

:

 

Discharge

 

z

 

axis

 

:

 

DN

  

flan

ge

 

F

y

 

(N)

 

F

z

 

(N)

 

F

x

 

(N)

 

F

 

(N)

 

M

y

 

(N.m)

 

M

z

 

(N.m)

 

M

x

 

(N.m)

 

M

 

(N.m)

 

32

 

490

 

610

 

520

 

940

 

440

 

490

 

640

 

920

 

40

 

580

 

730

 

640

 

1130

 

520

 

610

 

750

 

1100

 

50

 

780

 

960

 

870

 

1510

 

580

 

670

 

810

 

1200

 

65

 

990

 

1220

 

1070

 

1900

 

640

 

700

 

870

 

1280

 

80

 

1190

 

1450

 

1310

 

2280

 

670

 

750

 

930

 

1370

 

100

 

1570

 

1940

 

1740

 

3040

 

730

 

840

 

1020

 

1500

 

125

 

1860

 

2290

 

2060

 

3600

 

870

 

1100

 

1220

 

1860

 

 

Suction

 

x

 

axis

 

:

 

DN

  

flan

ge

 

F

y

 

(N)

 

F

z

 

(N)

 

F

x

 

(N)

 

F

 

(N)

 

M

y

 

(N.m)

 

M

z

 

(N.m)

 

M

x

 

(N.m)

 

M

 

N.m)

 

50

 

870

 

780

 

960

 

1510

 

580

 

670

 

810

 

1200

 

65

 

1070

 

990

 

1220

 

1900

 

640

 

700

 

870

 

1280

 

80

 

1310

 

1190

 

1450

 

2280

 

670

 

750

 

930

 

1370

 

100

 

1740

 

1570

 

1940

 

3040

 

730

 

840

 

1020

 

1500

 

125

 

2060

 

1860

 

2290

 

3600

 

870

 

1100

 

1220

 

1860

 

150

 

2610

 

2350

 

2900

 

4550

 

1020

 

1190

 

1450

 

2130

 

 

Assembly

 

on

 

grouted

 

cast

 

iron

 

base

 

frame

 

:

 

Discharge

 

z

 

axis

 

:

 

DN

  

flan

ge

 

F

y

 

(N)

 

F

z

 

(N)

 

F

x

 

(N)

 

F

 

(N)

 

M

y

 

(N.m)

 

M

z

 

(N.m)

 

M

x

 

(N.m)

 

M

 

(N.m)

 

32

 

550

 

680

 

580

 

1040

 

490

 

560

 

720

 

1030

 

40

 

690

 

860

 

760

 

1340

 

610

 

710

 

870

 

1280

 

50

 

980

 

1200

 

1090

 

1890

 

700

 

800

 

970

 

1440

 

65

 

1290

 

1590

 

1400

 

2480

 

800

 

880

 

1100

 

1620

 

80

 

1600

 

1950

 

1750

 

3070

 

880

 

1000

 

1220

 

1810

 

100

 

2150

 

2670

 

2390

 

4180

 

1020

 

1180

 

1420

 

2110

 

125

 

2600

 

3210

 

2880

 

5030

 

1310

 

1650

 

1830

 

2790

 

 

 

Suction

 

x

 

axis

 

:

 

DN

  

flan

ge

 

F

y

 

(N)

 

F

z

 

(N)

 

F

x

 

(N)

 

F

 

(N)

 

M

y

 

(N.m)

 

M

z

 

(N.m)

 

M

x

 

(N.m)

 

M

 

N.m)

 

50

 

1090

 

980

 

1200

 

1890

 

700

 

800

 

970

 

1440

 

65

 

1400

 

1290

 

1590

 

2480

 

800

 

880

 

1100

 

1620

 

80

 

1750

 

1600

 

1950

 

3070

 

880

 

1000

 

1220

 

1810

 

100

 

2390

 

2150

 

2670

 

4180

 

1020

 

1180

 

1420

 

2110

 

125

 

2880

 

2600

 

3210

 

5030

 

1310

 

1650

 

1830

 

2790

 

150

 

3700

 

3330

 

4110

 

6450

 

1620

 

1900

 

2320

 

3410

 

 
 

5.2.7

 

SCOPE

 

OF

 

DELIVERY

 

Pump

 

can

 

be

 

delivered

 

as

 

a

 

complete

 

pump

 

set

 

including

 

electrical

 

motor,

 

flexible

 

coupling,

 

coupling

 

guard

 

and

 

baseplate.

 

It

 

can

 

be

 

also

 

delivered

 

without

 

one

 

of

 

those

 

parts.

 

A

 

CE

 

integration

 

certificate

 

is

 

then

 

supplied.

 

This

 

instructions

 

and

 

operating

 

manual

 

is

 

part

 

of

 

the

 

pump

 

supply

 

and

 

should

 

be

 

delivered

 

attached

 

to

 

the

 

pump.

 

If

 

not,

 

ask

 

SALMSON

 

Customer

 

department

 

to

 

get

 

it.

 

ATEX

 

pumps

 

may

 

be

 

delivered

 

with

 

specific

 

instrumentation.

 

Refer

 

to

 

pump

 

technical

 

datasheet

 

or

 

to

 

acknowledgment

 

of

 

order

 

to

 

know

 

exhaustive

 

scope

 

of

 

supply.

 

 

6

 

DESCRIPTION

 

AND

 

WORKING

 

PRINCIPLE

 

 

6.1

 

PRODUCT

 

INFORMATION

 

NFCH

 

pump

 

is

 

a

 

single

 

stage

 

PN16

 

volute

 

casing

 

pump

 

designed

 

for

 

horizontal

 

installation.

 

Dimensions

 

meet

 

EN733

 

requirements.

 

The

 

back

 

pull

out

 

design

 

of

 

the

 

bearing

 

assembly

 

permits

 

dismantling

 

of

 

the

 

impeller

 

while

 

suction

 

and

 

discharge

 

lines

 

are

 

fastened

 

to

 

casing

 

flanges.

 

If

 

a

 

coupling

 

spacer

 

is

 

used

 

the

 

motor

 

won’t

 

have

 

to

 

be

 

moved

 

rearward

 

during

 

maintenance

 

operation.

 

This

 

pump

 

is

 

designed

 

to

 

handle

 

thermal

 

oils

 

up

 

to

 

350°C.

 

A

 

carbon

antimony

 

bearing

 

located

 

behind

 

the

 

impeller

 

reduces

 

the

 

overhang.

 

Mechanical

 

seal

 

is

 

located

 

close

 

to

 

the

 

ball

 

bearing

 

assembly.

 

The

 

length

 

of

 

the

 

mechanical

 

seal

 

housing

 

and

 

its

 

inner

 

diameter

 

adjusted

 

to

 

pump

 

shaft

 

diameter

 

added

 

to

 

external

 

cooling

 

fins

 

reduce

 

drastically

 

fluid

 

temperature

 

in

 

mechanical

 

seal

 

chamber.

 

Thanks

 

to

 

this

 

specific

 

design

 

a

 

standard

 

sealing

 

without

 

external

 

cooling

 

is

 

used.

  

The

 

mechanical

 

seal

 

housing

 

design

 

added

 

to

 

a

 

vent

 

valve

 

makes

 

pump

 

venting

 

easier

 

and

 

reduces

 

the

 

risk

 

of

 

dry

 

running.

 

 

6.2

 

FUNCTION

 

NFCH

 

pump

 

is

 

a

 

centrifugal

 

pump

 

with

 

axial

 

fluid

 

inlet

 

and

 

radial

 

outlet.

 

Depending

 

on

 

required

 

discharge

 

pressure

 

the

 

pump

 

speed

 

can

 

be

 

1450

 

or

 

2900

 

RPM.

 

An

 

impeller

 

turns

 

inside

 

the

 

pump

 

casing

 

(direction

 

of

 

rotation

 

is

 

clockwise

 

seen

 

from

 

drive

 

end).

 

The

 

rotation

 

movement

 

is

 

transmitted

 

to

 

the

 

fluid

 

that

 

is

 

driven

 

to

 

the

 

vanes

 

and

 

then

 

pumped

 

to

 

the

 

discharge

 

flange

 

where

 

it

 

leaves

 

the

 

pump.

 

In

 

the

 

flow

 

passage

 

of

 

the

 

pump

 

casing

 

the

 

kinetic

 

energy

 

of

 

the

 

fluid

 

is

 

converted

 

into

 

pressure

 

energy.

  

NFCH

 

pumps

 

are

 

not

 

self

priming

 

pumps.

 

Suction

 

line

 

and

 

pump

 

casing

 

should

 

be

 

completely

 

filled

 

with

 

liquid

 

before

 

pump

 

start.

 

When

 

necessary

 

or

 

when

 

a

 

maximum

 

pumping

 

efficiency

 

is

 

required

 

several

 

possibilities

 

are

 

offered

 

to

 

adapt

 

capacity/pressure.

 

Modification

 

of

 

the

 

system

 

hydraulic

 

characteristics

 

:

  

A

 

regulating

 

valve

 

is

 

added

 

at

 

the

 

discharge

 

side

 

of

 

the

 

pump.

 

The

 

hydraulic

 

loss

 

can

 

be

 

adjusted

 

and

 

so

 

the

 

pump

 

duty

 

point.

 

Modification

 

of

 

pump

 

characteristics

 

:

  

Use

 

of

 

a

 

frequency

 

inverter

 

gives

 

the

 

possibility

 

to

 

adjust

 

pump

 

speed.

 

The

 

pump

 

hydraulic

 

curve

 

is

 

modified

 

to

 

reach

 

required

 

duty

 

point

 

but

 

impeller

 

diameter

 

is

 

unchanged.

 

 

Summary of Contents for NFCH series

Page 1: ...NFCH INSTALLATION ET MISE EN SERVICE INSTALLATION AND OPERATING INSTRUCTIONS N M S n 4095251 Ed 3 10 13 FRAN AIS ENGLISH...

Page 2: ...NFCH INSTALLATION ET MISE EN SERVICE FRAN AIS N M S n 4095251 Ed 3 10 13...

Page 3: ...2 Temp ratures du fluide 6 2 9 3 Risque d accumulation de m langes explosifs 7 2 9 4 Risque de fuites 7 2 9 5 Groupe complet 7 2 9 6 Groupe livr sans moteur sans instrumentation 7 2 9 7 Protecteur d a...

Page 4: ...15 8 1 Avant la mise en route 15 8 2 Remplissage d gazage 15 8 3 D marrage 15 8 4 Contr les effectuer apr s d marrage 15 8 5 Mise hors service 15 9 Maintenance 16 9 1 G n ralit s 16 9 2 Programme d en...

Page 5: ...mmages corporels d origine lectrique m canique chimique thermique etc Dommages mat riels Perte de la protection anti d flagrante Risque de pollution de l environnement 2 4 CONSIGNES DE SECURITE 2 4 1...

Page 6: ...toutes les r gles en vigueur pour pouvoir certifier son quipement CE La certification du groupe motopompe dans lequel la pompe sera int gr e sera de la responsabilit de l int grateur Il veillera respe...

Page 7: ...apr s un choc 2 9 8 SURVEILLANCE DU FONCTIONNEMENT Lorsque la pompe est utilis e en atmosph re explosible l utilisateur doit v rifier r guli rement les param tres suivants et respecter un plan de main...

Page 8: ...rbre nu Levage groupe complet 4 APPLICATIONS Les pompes NFCH sont utilis es pour assurer la circulation d huiles min rales ou de synth se haute temp rature La conception sp cifique du palier de la pom...

Page 9: ...la temp rature d utilisation et de son diam tre T C 120 C 3600 tr mn 3000 tr mn 1800 tr mn 32 125 32 160 32 200 32 250 40 315 40 125 40 160 40 200 40 250 50 315 50 125 50 160 50 200 50 250 65 315 65 1...

Page 10: ...onnelle et les efforts r sultants doivent rester inf rieurs aux valeurs limites indiqu es ci apr s Les valeurs sont calcul es suivant les valeurs de base donn es dans l ISO DIN 5199 Classe II 1997 Ann...

Page 11: ...plusieurs fa ons En modifiant les caract ristiques du r seau une vanne de r glage est install e au refoulement de la pompe Elle permet d augmenter ou de diminuer la perte de charge du r seau et donc...

Page 12: ...pe moto pompe a t lign en usine Si un calage tr s important est n cessaire sous le moteur ou sous la pompe reprendre le calage du ch ssis ch ssis d form Mode op ratoire V rifier la distance entre les...

Page 13: ...nts sont termin s faire tourner l arbre de pompe la main pour contr ler qu aucun point dur n a t cr Si c tait le cas la reprise de l accostage des tuyauteries serait n cessaire Lubrification externe d...

Page 14: ...7 3 3 TENSION SUPERIEURE COUPLAGE Y Tension U 3 7 3 4 AVEC DEMARREUR Y Un soin tout particulier devra tre apport au raccordement la terre du groupe motopompe Le tra age doit permettre d liminer tout r...

Page 15: ...tement d gaz Un purgeur d air est pr sent sur le dessus du palier Risque de br lures lors de la manipulation L vent doit tre ouvert avec pr cautions jusqu limination compl te de l air puis referm Uti...

Page 16: ...riques devant rester sous tension ou les appareils restant en pression lors de l intervention doivent tre clairement identifi s A la fin de l intervention les protections qui ont t retir es doivent tr...

Page 17: ...et retirer le joint 40 00 3 Desserrer l crou 92 20 et retirer la rondelle frein 93 10 4 D monter la roue 23 00 et retirer la clavette 94 01 5 D visser les vis 90 13 du support palier 33 00 et retirer...

Page 18: ...Nm M16 90 Nm M20 175 Nm M24 300 Nm M30 500 Nm M36 700 Nm Boulonnerie Inox enduire les filetages de p te anti fretting avant serrage Couples de serrage des crous de fond de corps rep re 92 00 Filetage...

Page 19: ...garniture Hausse de temp rature du palier Manque de graisse dans le roulement du palier Ajouter de la graisse dans le roulement Mauvais alignement pompe moteur V rifier le lignage pompe moteur Pompe b...

Page 20: ...fois d mont e la pompe peut encore contenir une part de fluide pomp S assurer que les substances dangereuses pour l homme sont limin es Respecter les consignes de s curit pr sentes dans les fiches s c...

Page 21: ...90 13 Vis H 90 22 Goujon 90 30 Bouchon 90 31 Bouchon 90 40 Vis Hc 91 40 Vis CHc 92 00 Ecrou H 92 01 Ecrou H 92 20 Ecrou H 93 10 Rondelle 93 20 Anneau d arr t 94 00 Clavette 94 01 Clavette 12 2 PIECES...

Page 22: ...tre pompe Notre Service Pi ces de Rechange peut confirmer la nomenclature de la pompe gr ce au num ro de s rie disponible sur la plaque signal tique Pi ces de rechange pour 2 ans de fonctionnement Pou...

Page 23: ...FRAN AIS 23 13 DECLARATION CE...

Page 24: ...NFCH INSTALLATION AND OPERATING INSTRUCTIONS ENGLISH N M S n 4095251 Ed 3 10 13...

Page 25: ...2...

Page 26: ...ructions for ATEX 6 2 9 2 Fluid Temperature 6 2 9 3 build up of explosive mixture 7 2 9 4 Preventing leakage 7 2 9 5 Complete unit 7 2 9 6 Pump unit delivered without motor without sensors 7 2 9 7 Cou...

Page 27: ...14 8 4 Running checks 14 8 5 Shutdown 14 9 Maintenance 15 9 1 General information 15 9 2 Maintenance and periodic inspections schedule 15 9 2 1 Lubrication 15 9 3 Dismantling and re assembly 15 9 3 1...

Page 28: ...STRUCTIONS 2 4 1 SAFETY INSTRUCTIONS FOR THE OPERATOR OPERATION ON THE PUMP SET Make sure that electric power is switched off before maintenance operations starts Electrical protection should not be r...

Page 29: ...structions to Avoid excessive surface temperature Avoid build up of explosive mixture Avoid sparks creation Prevent leakages Ensure proper maintenance to avoid hazard The following instructions for th...

Page 30: ...readed hole or the earthing plate located on the base plate should be used to make proper earthing 3 TRANSPORT AND STORAGE 3 1 SAFETY MEASURES Never rest below a suspended load Keep a safe distance wh...

Page 31: ...seal faces and O Ring 4 Ball bearing type 2 Elastic coupling model for pump set T Type of electric power supply 0 55 Installed power P2 KW 4 Number of pole K Motor option 2D ATEX option X Specificity...

Page 32: ...tion of rotation must correspond to the arrow attached or engraved in the pump Check direction of rotation when motor is apart coupling spacer dismantled or motor not coupled to pump If not feasible d...

Page 33: ...tached to the pump If not ask SALMSON Customer department to get it ATEX pumps may be delivered with specific instrumentation Refer to pump technical datasheet or to acknowledgment of order to know ex...

Page 34: ...Folded steel fabricated baseframes will be grouted to insure its rigidity Using of shrink free grout is the most efficient Grouting ensures correct positioning of the baseframe and reduces vibrations...

Page 35: ...aight pipe before the pump inlet size L should be 2 to 3 times the pipe nominal dimension The suction line should be laid with a downward slope toward the pump Discharge pipe Nominal diameter of disch...

Page 36: ...liance with CEI60079 14 It is the responsibility of the end user to select proper type and size of electric cable Respect motor manufacturer instructions to make electric motor connection refer to the...

Page 37: ...cautionary measures when manipulating dangerous hot or polluting fluids Wearing individual protective devices is necessary The operator must know the potential hazards The mechanical seal housing shou...

Page 38: ...systems Check and adjust gland packing if any for visible leakage Check for any leaks from pump gaskets and flanges seals Check lubricant level and aspect of oil oil lubricated bearings in bearing bra...

Page 39: ...mbly of gaskets Don t add lubricant on flat gaskets 1 Slide ball bearing onto the shaft 2 Assemble bearing bracket and place cover 47 10 with the vent screw 90 30 as shown Then fasten bearing bracket...

Page 40: ...ket spanner up to M 48 Allen keys up to 10 mm Range of screwdrivers Soft mallet If maintenance work must be performed in an ATEX classified area then make sure that use of all necessary tools are auth...

Page 41: ...emperature of bearing bracket increases Missing grease in pump ball bearing Add grease in ball bearing Coupling not properly aligned Make proper coupling alignment Pump runs noisily Shaft sleeve or bu...

Page 42: ...at may be used in auxiliary sealing systems Even when dismantled from the process line the pump may contain a part of pumped fluid Make sure that dangerous liquids have been eliminated Security requir...

Page 43: ...sket 41 10 Flat gasket 41 20 O Ring 41 24 O Ring 42 10 Seal ring 44 10 Sealing housing 47 10 Porte grain 48 50 Locating ring 52 50 Spacer bushing 54 51 Bush 55 00 Washer 55 01 Washer 55 02 Washer 63 6...

Page 44: ...seal or a set of packing rings Set of bearing bracket ball bearings Set of shaft bearing Set of motor ball bearings for frame size 90 Complete set of seals and gaskets Coupling elastic part s Automat...

Page 45: ...ENGLISH 22 13 EC DECLARATION OF CONFORMITY...

Page 46: ...OUJOURS DISPONIBLE SUR SITE Ce produit a t fabriqu sur un site certifi ISO 14 001 respectueux de l environnement Ce produit est compos de mat riaux en tr s grande partie recyclable En fin de vie le fa...

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