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Table of Contents

Warranty Information

 .............................................................................................................................

3

Safety Instructions

..................................................................................................................................

5

 

Safety Warnings ...............................................................................................................................

6 

 

General Safety ................................................................................................................................

11 

 

Safety Decals .................................................................................................................................

12

Set-up and Preparation

............................................................................................................................ 

 

Tractor Preparation and Hook-up ..................................................................................................

16

 

Hydraulic Configuration

 ................................................................................................................

18

 

Hydraulic Oil Cooler Information..................................................................................................

20

 

Pre-Operation Inspection Sheet .....................................................................................................

21

Systems Identification

 ............................................................................................................................. 

 

Binary Manifold .............................................................................................................................

22 

 

Manual Flow Controls -Spinner Speed Adjustment- Conveyor Speed Adjustment ......................

23

 

Hydraulic Options- Additional Performance .................................................................................

24

Operation

 .....................................................................................................................................................

 

Manual Operation-Setting Application Rate (No rate controller) ..................................................

25

 

Rate Chart for Manual Operation ..................................................................................................

26

 

Factors Affecting Spread Patterns...................................................................................................

27

 P

attern Adjustment-Flow Divider...................................................................................................

28

 

Pattern Adjustment-Spinner Speed.................................................................................................

29

Rate Controller Info

.....................................................................................................................

 T

eejet CL250.................................................................................................................................

30

 

Teejet IC-18....................................................................................................................................

31

 

Controller Setup Information..........................................................................................................

32

Lubrication and Maintenance

 ................................................................................................................

 

Preventative Maintenance ..............................................................................................................

33

 

Hydraulic Maintenance ..................................................................................................................

35

Adjustments and Service

 ........................................................................................................................

 

Chain Tension ................................................................................................................................

36

 

Gear Case .......................................................................................................................................

38

Troubleshooting

 ....................................................................................................................................

39

Parts and Assembly Diagrams

................................................................................................

40

Appendix

 

Pump Pressure and Flow Specifications.........................................................................................

62

 

Binary Manifold / Hydraulic Motor Plumbing Information...........................................................

63

 

Wheel Torque Specifications..........................................................................................................

65

 

Tire Size and Inflation Pressure......................................................................................................

66

 

Dimensions and Specifications

 ...........................................................................................................

 

Model Dimensions .........................................................................................................................

67

 

Specifications

 .................................................................................................................................

69

Oil Cooler Schematic (High Duty Cycle Option Only)

 .................................................................70

Additional Notes

 ....................................................................................................................................

71

Summary of Contents for BBI ENDURANCE

Page 1: ...READ MANUAL IN ITS ENTIRETY BEFORE OPERATING MACHINE ENDURANCE OPERATOR S MANUAL 2019 Salford BBI Inc 470 South Wayside Street Cornelia GA 30531 www salfordgroup com bbi spreaders 800 282 3570...

Page 2: ...t for Manual Operation 26 FactorsAffecting Spread Patterns 27 PatternAdjustment Flow Divider 28 Pattern Adjustment Spinner Speed 29 Rate Controller Info Teejet CL250 30 Teejet IC 18 31 Controller Setu...

Page 3: ...lford products parts and components that are covered by separate and specific warranties i e Tires Any and all travel costs associated with hauling or towing a customer s machine to and from a custome...

Page 4: ...art component or a machine covered under the conditions and terms of this warranty This policy is subject to local regional laws and statutes governing warranty inclusions and exclusions This Warranty...

Page 5: ...AL SAFETY AND THAT OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN INJURY OR DEATH In this manual and on safety signs placed on your spreader the words DANGER WARNING CAUTION and IMPORTAN...

Page 6: ...pin with safety chain attached Failure to do so may cause machine to disconnect from tractor and cause fatal injury Ensure safety lighting is operational and slow moving vehicle sign is installed Slo...

Page 7: ...ts When working on the implement be sure it is supported with safety stands to prevent any part of the machine from falling on to the operator Absolutely no riders allowed at any time rider can fall o...

Page 8: ...RULE IS NEVER CLEAN OIL OR ADJUST A MACHINE WHILE IT IS UNDER POWER National Safety Council If you use your spreader to transport chemicals check with your chemical supplier regarding the applicable...

Page 9: ...the area of bystanders Wash exposed skin immediately do not leave chemicals on your skin Wash hands before eating Wash clothing and equipment contaminated by chemicals In case of chemical poisoning se...

Page 10: ...ious injury Because of the constant heavy loads DAILY INSPECTION AND LUBRICATION at specified intervals is necessary to maximize the life of the implement see Lubrication and Maintenance section When...

Page 11: ...heck for rocks sticks or anything that may cause bodily harm to you or damage your unit 5 Never attempt to work on or repair this piece of equipment while it is running The PTO and or any other power...

Page 12: ...sing or have become illegible 3 Replaced parts that displayed a safety sign should also display the current safety sign 4 Safety Decals are available from your local Salford BBI dealer s Parts Departm...

Page 13: ...QTY 1 10058038 Thrown Object Hazard 3 ITEM PART NO DESCRIPTION QTY 2 10002989 Moving Parts Hazard 6 3 10073807 Sever Hazard 3 4 10058039 Drag Chain Hazard 3 5 10016859 High Pressure Fluid Hazard 2 Sa...

Page 14: ...olt Tire Pressure 2 6 10074233 8 Bolt Tire Pressure 2 7 10073810 Max Payload 10 Tons 1 8 10073808 Max Tow Speed 12 MPH 1 6 10076630 10 Bolt Tire Pressure 2 7 10073811 Max Payload 14 Tons 1 Salford BBI...

Page 15: ...Safety Instructions Safety Decals 3 of 3 9 10077468 Max Flow 7 GPM Large 1 10 10077467 Max Flow 7 GPM Small 1 10 9 Salford BBI Inc Page 15 Endurance Operator Manual 2019 V1 07 23 19...

Page 16: ...ronic controls needed 7 Check to be sure that no loose parts or other material are in the hopper on the conveyor or on the spinners Be sure to remove any loose pieces and ensure all guards are in plac...

Page 17: ...d Preparation Hopper Access Never enter the hopper unless another person is present and the tractor is shut off DANGER Outside Step Locations Salford BBI Inc Page 17 Endurance Operator Manual 2019 V1...

Page 18: ...draulic System Set up and Preparation P360 High Duty Cycle Option For spreaders powered by the tractor s hydraulic system you will need to connect two sets hoses to the remotes one set for the conveyo...

Page 19: ...in Please consult your manufacturer to insure the proper 0 zero pressure case drain is identified To maintain maximum operational efficiency your tractor needs to have 42 GPM Gallons Per Minute at 2 0...

Page 20: ...mely important to make sure the adjustment knob is only backed out ONE round from the off position to return the fan speed to normal operation The off position is where the valve is completely closed...

Page 21: ...ts are installed properly and tightened according to assembly manual Check that all hydraulic hoses are properly attached and clamped Tires Check if tires are inflated properly refer to maintenance se...

Page 22: ...in manual operation A pressure gauge has also been installed at the factory This gauge monitors the conveyor circuit working pressure which is the pressure required to do the work This gauge does not...

Page 23: ...Operations section about setting application rate Spinner Speed Manual Adjustment Flow Control Adjustment Manual Operation Conveyor Speed Manual Flow Control A dual switch box with lighted rocker swit...

Page 24: ...no rate controller the chain speed will double as the High setting is engaged Proper calibration should be performed to account for this or the application rate will not match the desired rate GR Val...

Page 25: ...the field Salford BBI Inc will not be liable for misapplication due to an uncalibrated applicator With some limitations you can achieve relatively accurate application rates using the manual controls...

Page 26: ...r Acre Chart Usage Instructions 1 Determine Product Density See bottom of page 25 for instructions Locate density on bottom of chart 2 Move vertically to find approximate application rate 3 When rate...

Page 27: ...on 2 Spinner blade position 3 Spinner speed 4 The condition of the spinner blades on the spinner discs 5 Physical properties of material a Density b Size Consistency c Moisture Content 6 Rate of deliv...

Page 28: ...will only change the distribution of material within the pattern Materials need customer specific adaptation to suit regional variations Please be sure to check your pattern when changes to product c...

Page 29: ...Y BBI SPINNER FINS You can adjust the spinner fins to three different positions straight forward and backward Moving the fins FORWARD causes more material to be thrown to the sides of the spreader Pla...

Page 30: ...C T TO BATT ER Y 0345 10114 CL250 Power to Hitch IC18 R E MOTE MAS TE R R EMOTE MAS TE R Hitch to IC18 Harness 0345 10115 R EMOTE MASTER Be lt Be lt Belt 0345 05762 Belt Repl acement cabl e Spee d 031...

Page 31: ...rating procedures Starting Calibration Number 55 IC 18 Control System Part Numbers Item Part Number Description Quantity 1 0378 08063 IC 18 Module 1 2 0345 09017 ISObus Cable 1 3 0345 05762 Belt Cable...

Page 32: ...ollowing formula can be used to calculate the CFR D x W x H Cubic Foot Per Revolution 1728 D Chain Travel Per Revolution of Rear Roller W Width of the gate opening H Gate Height in inches usually 1 Ca...

Page 33: ...ents to ensure satisfactory operation The required interval of lubricating will depend on the operating environment Conditions such as dust moisture speed and temperature will affect how often to lubr...

Page 34: ...iately upon finding such damage or loss Check lug nuts each time before using Ensure lug nuts are tightened to the appropriate torque specification For solid flat plate center wheels with 10 bolt hubs...

Page 35: ...ing hours The replacement filter should be rated for 10 micron filtration Hydraulic System Hydraulic Fluid Filters DO NOT check for leaks while system is operating as high pressure oil leaks can be da...

Page 36: ...STRETCH THE CHAIN BEYOND OPERATING TENSION Adjustments and Service Note You must check the chain for appropriate tension and properly adjust it to avoid damaging unit Chain Tension ADJUSTING NUT Front...

Page 37: ...r chain allow the bottom side of the conveyor to touch the cross members of the chassis inside the conveyor return tunnel NOTE Conveyor Chain will stretch when first used Chain must be checked for app...

Page 38: ...ou can split the gear case housing to access the inside In some cases a puller may be necessary to remove the drive gear Once service is complete refill gearbox to fill level plug with a good quality...

Page 39: ...ument Spinner Priority Flow Control Valve is Closed Pioneer Couplers Defective Open Spinner Priority Flow Control Valve Check Condition of Couplers Hydraulic Spinner Speed is Not Adjustable Priority F...

Page 40: ...when needing replacement parts 1 Phone your local Salford BBI Dealer 2 Contact Salford BBI for assistance in locating dealer and to double check the required part 3 Visit www bbispreaders com and loo...

Page 41: ...fect Hitch Pintle 1 4 24PPI208VR Perfect Hitch Clevis 1 5 3 4 Hex Bolt x 5 1 2 1 6 3 4 Nylock Nut 1 7 1 Hex Bolt x 7 2 8 1 Nylock Nut 2 1 2 3 4 5 6 7 8 9 Perfect Hitch PART NO DESCRIPTION QTY 24PPI301...

Page 42: ...TO Boot Mount 1 4 64PTOS61000CV21 1 3 8 21 Spline constant velocity PTO 1 5 64PT150990 Splined 42CRMO4 1 375 x 9 75 Shaft 1 6 61706B012012 6 1 3 8 21 Spline U Joint 1 7 30P360L P 2012P Permco 360 Pump...

Page 43: ...c Collar Bearing 1 3 15PTO 1 B PTO Tower 1 4 616400101500 U Joint 1 1 4 Round x 1 4 Key x 5 16 Key 1 5 3025RM2525 Remote Mount Pump 2 1 2 x 2 1 2 1 6 15PTO H2A Shaft Guard 1 PTO Shafts Not Depicted 64...

Page 44: ...GRV Coil 1 2B 32GRVCARTRIDGE 32 GRV Cartridge 1 3A 32ICBVDVS Dump Coil 1 3B 32ICBVDVC Cartridge 1 4 32J1A125WN Spinner Flow Control 1 5 32J06A2WN Chain Flow Control 1 6 32RAH101530 Spinner Relief Valv...

Page 45: ...mponents 1 2 3 4 5 6 ITEM PART NO DESCRIPTION QTY 1 37HTP40 Tank 1 2 34HC12012A Breather Cap 1 3 34707782A Filter Head 1 4 34702784 Filter 1 5 34HSG 55 Sight Gauge 1 6 32BV 125 Ball Valve 2 Salford BB...

Page 46: ...42FR615088KK Front Roller 6 Tooth 88K 1 ITEM PART NO DESCRIPTION QTY 2 60UCF208 24 1 1 2 Flange Bearing 2 3 48FRAA A Front Roller Adjuster Guide 4 4 10055195 Front Roller Adjuster Rod Bracket 2 5 42F...

Page 47: ...erial number of the applicator is not available please complete chain order form on page 54 ITEM PART NO DESCRIPTION QTY 2 60UCF211 32 2 Flange Bearing 2 3 89PSS 20 Flange Bearing Backing 2 1 2 3 1 Re...

Page 48: ...XVWRPHU XVWRPHU 1DPH DWH 86720 5 1 0 6HULDO 1XPEHU RSSHU HQJWK C Chain Type DU RFDWLRQ LUFOH 2QH DUV YHU WK LQN E Distance From Center of Rear Roller to Center of Front Roller LVWDQFH URP HQWHU WR HQW...

Page 49: ...ing Beam 10 Ton 14 Ton G2 Walking Beam PART NO DESCRIPTION QTY 21AX WB10 10 Ton Walking Beam 1 21AX WB14 14 Ton Walking Beam 1 See Page 57 58 for Spindle and Hub Components Salford BBI Inc Page 49 End...

Page 50: ...ON QTY 1 21AXBB7700224i 7K Axle Assembly 6 Bolt 1 21AXBB710118i 10K Axle Assembly 8 Bolt 1 BRAKE EQUIPPED AXLES ITEM PART NO DESCRIPTION QTY 21AXBB7101302 H 10K Brake Axle Assembly 8 Bolt 1 See Page 5...

Page 51: ...1 3 22AX501349 QQHU HDULQJ 1 4 22AX501310 QQHU 5DFH 1 5 22AX3160340 XJ XE 2QO 1 6 22AXB0250195 3UHVV LQ 6WXG 1 7 22AXB0190032 XJ 1XW 1 8 22AX67010 2XWHU 5DFH 1 9 22AX67048 2XWHU HDULQJ 1 10 6 OH DVKHU...

Page 52: ...ress in Stud 1 7 22AXSTN 629 5 8 x 18 90 Lug Nut 1 8 22AX501310 10K Outer Race 1 9 22AX501349 10K Outer Bearing 1 10 22AXSW 1001 10K Axle Washer 1 11 22AXSN 1001 10K Axle Nut 1 12 22AX1609 10K Dust Ca...

Page 53: ...22AXBB910331 12K Inner Race 1 5 22AXBF2891300 12K 10 Lug Hub Only 1 6 22AXBB13564 12K Press in Stud 1 7 22AXBB913571 12K Flanged Nut 1 8 22AXBB910332 12K Outer Race 1 9 22AXBB910334 12K Outer Bearing...

Page 54: ...ousing with Sensor LH 1 70315082 Tandem Outboard Housing without Sensor 1 7 70601151 Bearing Large 50 x 80 x 16mm 4 8 70601173 Small Output Bearing 2 9 70601350 Oil Seal 1 10 70611952 Tandem Gearcase...

Page 55: ...lic System Motor Qty Part Number Description 2 31BMPH250H2KP BMPH 250 Conveyor Motor High Duty Cycle Hydraulic System Motor Qty Part Number Description 2 31BMER 1 1 60 FS RW C BMER 160 Conveyor Motor...

Page 56: ...Left 50CL28DRH 28 Disc Assembly Disc Fins Disc Hub Right Fins 1 51CL 11 LH Left Hand Fin 11 1 51CL 11 RH Right Hand Fin 11 Tapered locking Hub 2 50P 1100 Standard Hydraulic System for 1 shaft 2 50P 1...

Page 57: ...025 Seal Kit for 2 1 2 Motor Seal Kit exploded diagram on page 64 1 31SDM360 0 20 Permco 360 Motor Used on High Duty Cycle Hydraulic System Seal for 360 Motor Seal 30q 1956 4 Seal Installation Tool To...

Page 58: ...80 K Check Valve Assembly 2 10 KA 0558 1XS Ring Seal 2 11 X 0921 Roller Bearing 4 12 ZZ 0947 TC Thrust Plate 2 13 K 2995 240 Gear Housing Gasket Seal 2 14 Gear Housing 1 15 280 1971 031 Dowel Pin 4 16...

Page 59: ...Locking Plate 1 3 Outer Rod Support 1 4 4534 Bolt On Gate Slide 2 5 53GWS 2 Mesh Gate Shaft Pinion 2 6 53GATECL 4534 Gate Panel 1 7 53GSC 1 X 60 OAL Gate Shaft 1 8 Gate Pillow Block Bearing Plate 2 9...

Page 60: ...QTY 1 Tarp Arm Base Plate 2 2 Tarp Arm Hub 2 3 Tarp Arm Assembly 1 4 Tarp Housing and Motor 1 5 Tarp 1 1 2 3 5 4 For additional assistance or information please contact your local Salford BBI dealer...

Page 61: ...Appendix Salford BBI Inc Page 61 Endurance Operator Manual 2019 V1 07 23 19...

Page 62: ...working on this unit PUMP PRESSURE AND FLOW SPECIFICATIONS P360 High Duty Cycle Option Standard Hydraulic System PUMP FLOW and PRESSURE SPECIFICATIONS Standard Hydraulic System Pump Rated flow 22 GPM...

Page 63: ...Pressure From Pump or Tractor P2 Spinner Circuit Pressure From Pump or Tractor T1 Conveyor Circuit Return T2 Spinner Circuit Return Side of Manifold M1A Conveyor Motor 1 Pressure bottom port on motor...

Page 64: ...Circuit Pressure From Pump P2 Spinner Circuit Pressure From Pump T1 Oil Cool Fan Motor Pressure see cooler diagram T2 Spinner Circuit bypass see cooler diagram Side of Manifold M1A Conveyor Motor 1 Pr...

Page 65: ...20 25 ft lbs of torque STEP 2 Torque to 55 60 ft lbs STEP 3 Torque bolts nuts to the final ft lb rating see bolt size below Lug Nut Bolt Tightening Sequence NOTE Recheck the torque settings of lug nut...

Page 66: ...ons table on page _ for the listed tire options for each Endurance length Hub Type Tire Size Part Number Pressure psi Pressure bar 6 Bolt 12 5L 15SL 20A161218SC 44 3 0 14L 16 1 20A164589 50 3 4 8 Bolt...

Page 67: ...Dimensions and Specifications Tandem Axle Dimensions Salford BBI Inc Page 67 Endurance Operator Manual 2019 V1 07 23 19...

Page 68: ...336 22 264 291 360 24 288 315 384 HOPPER PROFILE HOPPER HEIGHT D HEIGHT FROM HITCH E OVERALL HEIGHT F Low 45 1 2 71 1 2 97 1 2 Standard 51 1 2 77 1 2 103 1 2 High 57 1 2 83 1 2 109 1 2 NOTE Measureme...

Page 69: ...Suspension 16 5 X 16 1 tires and 8 Bolt Hub Optional 10 Ton Walking Beam 16 5L X 16 1 Tires and 8 Bolt Hub Includes Series 6 CV Joint PTO Heavy Duty Jack Optional 14 Ton Walking Beam 21 5 14 Ply Tire...

Page 70: ...FJIC 04 MJIC 18 2 10047248 FITTING 90 04 MJIC 04 FJIC HOSE HOSE END 1 HOSE END 2 A SPIN RETURN COOLER INPUT LOWER B BINARY T2 COOLER INPUT UPPER C FAN SPEED MANIFOLD COOLER FAN INPUT D COOLER FAN RET...

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