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 37

AMBERAIR COMPACT CX V v2019.04 

SYSTEM STATE

DESCRIPTION

Stand-by mode

System operates in Stand-by mode

Building protection mode

System operates in Building protection mode

Economy mode

System operates in Economy mode

Comfort mode

System operates in comfort mode

Emergency run

System operates in emergency mode (for details refer to alarms section)

Preparing

System is preparing for operation (pre-heating of water heaters, etc.)

Opening dampers

Dampers are opened

BOOST function activated

BOOST function is active

Cooling heaters

Electric heaters are cooled down prior to shutdown of fans

Closing dampers

Dampers are closed

Critical alarm

Critical failure, system is shut down (for details refer to alarms section)

Fire alarm

Fire protection from an external contactor is activated

Heat exchanger frost protection activated

Heat exchanger frost protection is activated

Change filters

Warning about clogged filters (pressure switches are activated or filter timer is 

activated)

Room RH 3 days average is lower than 30%. Limiting speed. Reduced airflow because of too low exhaust air moisture

DX cooler defrosting

Dissolving the DX cooler / heater

Fire damper testing

Checking fire dampers

6.4.4. SETTING DATE AND TIME

For smooth execution of schedules, event log and winter/summer function, it is necessary to set proper date and time in section 

ADJUSTER › USER SETTINGS 

› DATE AND TIME SET

 and click a button 

DATE AND TIME SET

. It can also be indicated in user environment 

USER › MENU › SETTINGS › DATE AND TIME

. Fast synchronization 

with the computer time is possible in user and adjuster environment.

6.4.5. SUPPLY AIR TEMPERATURE CONTROL AND COMPENSATION

Temperature for supply air or premises temperature may be indicated. In the service environment section 

SERVICE › MAIN › SUPPLY AIR TEMPERATURE CONTROL

 you 

can control it based on supply or exhaust air temperature. If control by premises temperature is selected, then it is calculated what kind of air is to 

be supplied so that the proper room temperature is maintained. It is limited by allowable limits of supply air temperature.

The air handling unit is not designed to heat premises, therefore it is not necessary to use full capacity for low temperature differences – the 

compensation in percentage is provided for this purpose. This parameter indicates a percentage of the temperature difference (between the set 

temperature and premises temperature) to be compensated for by this function. E.g. set point is 20 °C, temperature in the premises is 16 °C, 

compensation is 50 %, difference between the indicated and existing temperatures is 20-16=4 °C. Since 50 % is compensated, then 4*50 %=2 

°C. When the received value is added to the set temperature we get the required supply air temperature – 2+20=22 °C. This temperature is not 

limited as it is within the supply air temperature protection limits. In this case the system maintains the supply air temperature at 22 °C. The closer 

the premises temperature is to the set temperature (20 °C), the faster the supply air temperature reaches 20 °C.

It may be too hot in the premises, therefore this function both heats and cools. Preferred (compensated) temperature is displayed in the window 

MONITORING (REQUIRED SUPPLY)

. If the displayed temperature is 0 °C, it means that temperature maintaining of supply air is switched off.

The temperature of supply air is maintained by the following components (indicated in a sequential order):

• 

Fans (operate slower, if it is too hot);

• Recirculation valve (if the ambient air temperature is favourable); 

• Water cooler;

• DX cooler;

• Recirculation damper and CO

2

 (in case of favorable outdoor temperature);

• Bypass damper or rotor (in case of favorable outdoor temperature);

• Recirculation damper and CO

(in case of favorable outdoor temperature);

• DX heater;

• Water heater;

• Water cooler/heater;

• Electrical heater;

• 

Fans (operate slower, if it is too cold).

Firstly the system tries to maintain the supply air temperature by means of a heat exchanger. In case of a plate heat exchanger, the bypass damper 

is controlled, and in case of a rotary heat exchanger, the rotor rotating speed or interval is changed. The heat exchanger can both heat and cool – 

it depends on outdoor and room air temperatures. It is controlled by a PID controller whose coefficients are indicated in the adjuster environment 

section 

ADJUSTER › PID CONTROLLERS ADJUSTING › HEAT EXCHANGER CONTROL BY SUPPLY AIR TEMPERATURE

.

When the heat exchanger operates at full capacity and preferred temperature is not reached, the recirculation damper, then the heater or cooler 

etc. is activated (if necessary). Only the components configured for temperature maintaining are activated. It takes 10 s for the system to switch 

between the elements.

Summary of Contents for AMBERAIR COMPACT CX V

Page 1: ...AMBERAIR COMPACT CX V EN MOUNTING AND INSTALLATION INSTRUCTION...

Page 2: ...20 5 8 FILTER BOX MOUNTING 20 5 9 CONNECTION FO ACCESSORIES 21 5 9 1 SCHEMATIC OF CONTROLLER CONNECTIONS IN MCB 21 5 9 2 SCHEMATIC OF CONTROLLER CONNECTIONS IN EX1 24 5 9 3 SCHEMATIC OF CONTROLLER CON...

Page 3: ...AND WARNINGS 41 6 4 26 EVENT LOG HISTORY 42 6 4 27 SYSTEM VERSIONS AND RUNNING TIME 42 7 MAINTENANCE 43 7 1 SAFETY INSTRUCTION 43 7 2 COVER OPENING 43 7 3 FILTERS AND PREFILTER MAINTENANCE 43 7 4 FIL...

Page 4: ...elements until they haven t cooled down Some devices are heavy thus one should be very careful while transporting and installing Use suitable lifting equipment While connecting electricity to the main...

Page 5: ...door Climate HVAC Process Cooling and Food Cold Chain Technologies VDI 6022 AmberAir Compact SD50 units designed of the VDI 6022 Part 1 guideline Hygiene require ments for ventilation and air conditio...

Page 6: ...ontrol type MCB or Pre wiring MCB or Pre wiring MCB or Pre wiring Filter type Bag panel Bag panel Bag panel Installation version indoor outdoor indoor outdoor indoor outdoor Rotor drive 0 10V 0 10V 0...

Page 7: ...double skin polyurethane foam panel 5 rounded profile corners 6 non porous gasket fitted in spe cial groove 7 panel block aluminium profile 8 panel block gasket 3 2 DIMENSIONS AND WEIGHT AMBERAIR COM...

Page 8: ...r installing the unit 0 40 C The air handling units installed outdoors shall be started only when the following obligatory conditions established by the manufacturer are met Units that are stored at t...

Page 9: ...roofing 1 pcs Self tapping screw for roofing 7 pcs Supply air temperature sensor TJ 1 pcs Water temperature sensor for water heater TV1 1 pcs water version only Anti vibration pad 6 pcs Compact 1 5 CX...

Page 10: ...0 IR24 PC PA TROL_701 Energy meter Push button impulse LF230 TF230 NFA NM230A TP RMG VVP VXP STP CI LJ E SSKM ABV SKG A LSVF MPL MUTE EKA NIS RF Condensate trap SSP OCR EKS NIS AVA AVA DX BFB FLEX MCB...

Page 11: ...roof RFA Compact 7RH GNGPR168_1164 Freon cooler mounting legs LRFC 1753x973 GNGPR168_1299M Freon cooler mounting frame FRFC 1753x973 GPURA168_1249M Freon cooler roof RRFC 1753x973 GNGPR168_1257_0 Uni...

Page 12: ...68_1286M SVS 1734x513 2 GNGPR168_1302M SVS 1734x513 3 GNGPR168_1303M Electrical heater REHI 1755x973 45kW H L GPUK168_1293 REHI 1755x973 45kW H R GPUK168_1294 REHI 1755x973 54kW H L GPUK168_1291 REHI...

Page 13: ...an one year In case of storage longer than one year before the installation it is neces sary to verify whether the bearings of fans and motor rotate easily turn the impeller by hand and if the electri...

Page 14: ...t L1 L2 L1 L2 c d L1 L2 L1 L2 c d AmberAir Compact 6 7 CX V lifting with slings When lifting the product with slings it is necessary to insert spacers between them in order to prevent damage to the ca...

Page 15: ...it examine it to make sure that it it has not been damaged during transportation The installation of damaged units is prohibited AmberAir Compact of sizes 1 5 CX V are lifted from the pallet with a fo...

Page 16: ...2 TA U3 PV KE1 TV3 KV3 M5 M14 TJ A1 A2 H1 H2 Stouch MB Gateway NET PC SALDA AIR CO2 T T T T T PF IF TE T DX M15 T2 Figure 5 4 1 Electrical version RH M2 PE1 KV2 TV2 M12 M16 M3 TL U4 IV PS3 M1 PR PS1 P...

Page 17: ...panel FLEX MCB Remote control panel POSSIBLE PCB INPUTS OUTPUTS FA Fire alarm H1 Operation indication output FPP Fireplace protection H2 Alarm indication output System mode switch START STOP Fans spee...

Page 18: ...inage protection which is removed after installing the legs The protection is a part intended for transportation only and should not be reinstalled after mounting the drainage 5 5 2 AMBERAIR COMPACT 6...

Page 19: ...e sewage system via a pipe 3 which can be made either of metal plastic or rubber It should have a gradient of at least 3 a metre of the pipe should descent by 55 mm Prior to starting the recovery unit...

Page 20: ...nsulate all the air ducts It is recommended to maintain a distance of up to 8 meters between air intake and air exhaust ducts Air supplying system should be installed further from potential air pollut...

Page 21: ...IC OF CONTROLLER CONNECTIONS IN MCB FDI TACHO K_1 FDI TACHO A_1 10V FDI TACHO K_2 FDI TACHO A_2 10V PE GND 24VDC HOLO IN DI1 12VDC DI2 12VDC DI3 12VDC DI4 12VDC DI5 12VDC DI6 12VDC DI7 12VDC AI1 NTC G...

Page 22: ...r Contact No Contact name Dunctional block name A X1 1 MCB FDI TACHO K_1 GND Supply fan speed RPM 2 MCB FDI TACHO A_1 10V 3 MCB FDI TACHO K_2 GND Extract fan speed RPM 4 MCB FDI TACHO A_2 10V X2 1 PE...

Page 23: ...onnection with EX2 X47 2 3 3VDC 3 GND 4 I2C_SDA 5 I2C_SCL B X8 1 PE BMS connection RS485 2 GND 3 24VDC 4 GND 5 RS485 A D 6 RS485 B D 7 RS485 B D 8 RS485 A D X9 1 PE Remote Control connection RS485 2 G...

Page 24: ...DC Di11 12VDC GND AO1 0 10VDC GND AO2 0 10VDC GND AO3 0 10VDC PE GND AO4 0 10VDC GND AO5 0 10VDC GND AI1 0 10VDC GND AI2 0 10VDC GND AI3 0 10VDC GND AI4 NTC GND AI5 NTC 24VDC GND PE 24VDC GND PE D E F...

Page 25: ...input NC 6 12VDC X24 1 GND Outdoor air preheater control output 0 10VDC 2 AO1 0 10VDC 3 GND DX cooler control output 0 10VDC 4 AO2 0 10VDC 5 GND Hydronic cooler control output 0 10VDC 6 AO3 0 10VDC X...

Page 26: ...sors max 20mA 2 5VDC 3 GND 4 5VDC 5 9 3 SCHEMATIC OF CONTROLLER CONNECTIONS IN EX2 Do1 N L1 PE DO2 N L1 PE DO3 N L1 PE DO4 N L1 PE PE N L1 DO5 DO6 DO5 DO6 N L1 PE PE N L1 DO7 C N L1 C L L2 N L1 PE PE...

Page 27: ...6 5 DO5 6 DO6 7 N L1 8 PE X36 1 PE Rotor motor control 2 N L1 Defrost indication to EMRex 3 DO7 4 C capacitor X37 1 N L1 2 C capacitor X38 1 N L2 230VAC Power supply for X32 X33 X34 X35 X36 and X39 2...

Page 28: ...witching thermostat K3 Electrical pre heater contact TV Water heater temperature sensor PE1 Electric pre heater M12 Water heater control output 0 10VDC A1 Fire alarm damper actuator I supply air TV2 W...

Page 29: ...01 3 4 5 6 01 3 4 13 14 K3 L1 L2 L3 1 2 3 4 5 6 Q5 K3 01 7 4 1 2 3 4 5 6 PE CB UC External water pre heater X20 1 24VDC X20 2 GND X20 3 PE N2 EX1 V1 0 X29 3 GND X29 4 AI5 NTC N2 EX1 V1 0 X24 1 GND X2...

Page 30: ...N L1 X33 3 PE N3 EX2 V1 0 TV2 TV3 0 10 VDC 24VDC 1 GND 2 24V 3 0 10VDC M13 M M14 L N PE X24 5 GND X24 6 AO3 0 10VDC N2 EX1 V1 0 CB C X42 1 DO11 X42 2 N L1 X42 3 PE N3 EX2 V1 0 M M16 CB UC External DX...

Page 31: ...X32 5 N L1 X32 6 PE X23 1 DI9 X23 2 12VDC X23 3 DI10 X23 4 12VDC L supply L supply Motorised air dampers X35 1 PE X35 2 N L1 X35 3 DO5 X35 4 DO6 X35 5 DO5 X35 6 DO6 X35 7 N L1 X35 8 PE X35 1 PE X35 2...

Page 32: ...4 X21 8 12VDC N2 EX1 V1 0 FPP NC NO COM X3 5 DI3 X3 6 12VDC N1 MCB V1 0 FA NC NO COM Jumper Jumper 24VDC max 50mA 1 2W 24VDC max 50mA 1 2W START STOP System mode switch Fan speed switch CB UC CB UC CB...

Page 33: ...ction against a short circuit of those assemblies The controllers have the following pro tectors MCB F1 F2 1A 5x20 MCB protection EX2 to change depending on the product To ensure safe maintenance of t...

Page 34: ...n Fire place function Fireplace protection NC Fire protection from the external contact Air dampers Supply exhaust air valves control Fans Supply exhaust air fan breakdown indication NC Protection by...

Page 35: ...NITS FUNCTIONS All functions indicated in this section are installed in the software of the control board However operation and control of the device depends on the following 1 Selected control panel...

Page 36: ...is always maintained it is set in the main window ADJUSTER VENTILATION CONTROL or USER SET POINT 6 4 2 SYSTEM CONTROL System modes are changed by the following functions indicated in a sequential ord...

Page 37: ...rcentage is provided for this purpose This parameter indicates a percentage of the temperature difference between the set temperature and premises temperature to be compensated for by this function E...

Page 38: ...ted till its deactivation It may be adjusted in real time i e when the function is on in ADJUSTER VENTILATION CONTROL or in the user environment main window 6 4 8 WEEKLY SCHEDULE A weekly schedule con...

Page 39: ...y and building protection modes 6 4 14 FILTER PROTECTIONS Filter Timer Settings The filter timer limit is set in the service environment window SERVICE MAIN AIR FILTERS PROTECTIONS The maximum setting...

Page 40: ...nce i e if heat recovery is not required then all the segments are closed and the bypass damper is opened When the fans are switched on during the heating season the heat exchanger runs for 10 minutes...

Page 41: ...indication output is activated Alarm indication output Failure indication output is activated System mode switch Switching on from an external contactor is activated Custom fans speed switch Selected...

Page 42: ...air temperature sensor failure Emergency run 9 Warning Too high 3 days extract humidity Increas ing air flow Warning Hydronic heater water temperature sen sor failure Emergency run 50 Warning Too high...

Page 43: ...e of 90o II By slightly pulling the doors III a the handles are returned to the initial position III b The doors open IV The doors of all AmberAir Compact versions open identically I II III IV a b 7 3...

Page 44: ...r damage housing and impeller Do not plunge the motor into any fluid while cleaning impeller Make sure that impeller s balance weights are not moved Make sure the impeller is not hindered Mount the fa...

Page 45: ...ors Disconnect the damper wires from the automatics Unscrew the drive and remove it from the axle Unscrew the screw and remove the clamp Remove the damper Removal of the recirculation valve Perform th...

Page 46: ...down the slide fixing part 2 Carefully remove the damper Unscrew the screw and remove the fixing part if the heat exchangers should also be removed Installation of the damper Screw up the damper clam...

Page 47: ...hanger cartridge and immerse it in a container with soapy water do not use soda Then wash the cartridge with a weak hot water flow excessively strong water flow may bend its plates The heat exchanger...

Page 48: ...arts sealing the by pass damper 4 pcs It can be done using a broad flat screwdriver or a 2 eurocent coin Slightly lift direction 1 the part sealing the heat exchangers and withdraw it from the partiti...

Page 49: ...ols for disconnection of connectors take care in order not to withdraw the wires or not to brake connector Remove the controller To reassemble repeat the actions in the reverse order When connecting c...

Page 50: ...ap Clean Presure senssor Check electrical connections Check the operation Temperature senssor Check electrical connections Check the operation and tune up if necessary Air intake and discharge system...

Page 51: ...very Maximum flow rate m3 h Electric power input of the fan drive at maximum flow rate W Sound power level Lwa dB A Reference flow m3 s Reference pressure difference Pa SPI W m3 h Control factor and c...

Page 52: ...k reduction LST EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements LST EN 60335 1 2012 Household and similar electrical appliances Safety Part 1 General r...

Page 53: ...ver the equipment to manufacturer Delivery costs should be covered by customer Manufacturer reserves the right to change this technical passport any time without prior notice if some typographic error...

Page 54: ...54 AMBERAIR COMPACT RH v2019 04...

Page 55: ...55 AMBERAIR COMPACT RH v2019 04...

Page 56: ...000200 UNIT S MAINTENANCE TABLE Product name LOT number Instalation Interval Date Fan cleaning Once a year Heat exchanger cleaning Once a year Filter replacement Every 3 4 months Look at the product l...

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