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27 

OwnersManual-TileSaw-CTC705-Rev11-2023 

 

Main Causes of Belt Failures:

 

Premature

 

Belt

 

failure

 

can

 

be

 

attributed

 

to

 

the

 

following

 

issues:

 

Tension

 

(too

 

much

 

or

 

too

 

little),

 

Pulley

 

Misalignment,

 

Damaged

 

Pulleys,

 

Improper

 

Handling

 

or

 

Storage,

 

Incorrect

 

Blade

 

Specification

 

for

 

Material

 

Being

 

Cut,

 

and

 

Cutting

 

Too

 

Deep.

 

Symptom

 

Possible

 

Cause

 

Corrective

 

Action

 

 

Belt

 

Breakage

 

Too

 

Much

 

Tension

 

Re

tension

 

Belts

 

Excessive

 

Shock

 

Load

 

Reduce

 

Load/

 

Check

 

Blade

 

Specification

 

Pulley

 

Out

 

Of

 

Round

 

Replace

 

Pulley

 

 
 
 

Burning

 

of

 

Belt

 

Too

 

Little

 

Belt

 

Tension

 

Increase

 

Belt

 

Tension

 

Excessive

 

Load

  

(Cutting

 

Full

 

Depth)

 

For

 

Best

 

Performance

 

Only

 

Cut

 

only

 

1

/2”

 

to

 

2”

 

Per

 

Pass

 

Containments

 

On

 

Belts

 

Replace

 

Belts

 

and

 

Find

 

Source

 

of

 

Containments

 

Incorrect

 

Blade

 

Specification

 

Replace

 

Blade

 

with

 

One

 

Designed

 

For

 

Material

 

Being

 

Cut

 

Symptom

 

Possible

 

Cause

 

Corrective

 

Action

 

Belt

 

Tearing/Ripping

 

Pulley

 

Misalignment

 

Align

 

Pulleys

 

Belt

 

Rolling

 

Off

 

Pulley

 

Pulley

 

Misalignment

 

Align

 

Pulleys

 

 
 

Belt

 

Cracking

 

Extremely

 

Low

 

Temperature

 

at

 

Startup

 

Warm

 

Machine

 

Before

 

Use

 

Exposure

 

To

 

Chemicals

 

or

 

Lubricates

 

Locate

 

Source

 

of

 

Containments

 

and

 

Replace

 

Belts.

 

 

 

Brush Replacement 

Brushes will wear with usage and is part of the machine’s basic 
maintenance.  

Replace the brushes when the motor begins to lose 

power.  Brushes typically need to be replaced During the life of the 
saw.  Replace the brushes when the motor begins to lose power, 
or if the motor has gotten wet, or the motor is slow to get up to 
speed, or any strange noises come from the motor, or if the motor 
is experiencing internal sparking.  Replace the brushes when the 
length reaches 6.6mm (1/4”).  It is normal for the brushes to wear with usage. 

 

UPC 

Description NOTES 

70184683358  CARBON BRUSHES CTC705 (2) 

Set of two (2) Brushes 
Dimensions :13mm (H) x 6.25mm (T) x 20mm (L) 

70184683359  BRUSH CAP (1) 705 

Sold as EACH 

SAW MAINTENANCE & 

TROUBLE SHOOTING 

Summary of Contents for NORTON clipper CTC705

Page 1: ...OWNER S MANUAL WET TILE SAW 7 Model CTC705...

Page 2: ...fective in material or workmanship with expense for transportation borne by the customer In no event shall Norton Clipper be liable for consequential or incidental damages arising out of the failure o...

Page 3: ...Guard Blade Assembly 10 11 Folding Stand Installation 11 Blade Installation 12 Water Pump Installation 12 Water Pump Safety Precautions 12 Electrical 13 16 Electrical Specifications 13 Extension Cords...

Page 4: ...tely after it is turned off Never operate the engine with any heat shields or guards removed Keep all guards in place when operating any piece of equipment Moving parts can crush and cut Keep hands fe...

Page 5: ...ith icons SAFETY ICONS Read operator s instructions Read OSHA and ANSI B7 1 Visit the industry safety page www safety UAMA org Eye protection must be worn Ear protection must be worn Protect your lung...

Page 6: ...ctices and follow the recommendations of the manufacturer supplier OSHA NIOSH and occupational and trade associations Water should be used for dust suppression when wet cutting is feasible When the ha...

Page 7: ...um operating speed listed on the blade 6 Fill the water pan with water 7 The blade guard must be in place with the nose guard down and locked when the saw is running 8 The operator should wear safety...

Page 8: ...Saw can easily be removed from the water pan so take care when lifting by the Guide Rails highlighted with ORANGE arrows DO NOT lift by the Cutting Table DO NOT lift by the Cutting Head DO NOT lift b...

Page 9: ...ntenance 7 The cutting table can be secured in place by tightening the knob screw on the L shaped transport retention plate 8 The cutting rip guide is designed for both 90 square cutting and 45 angle...

Page 10: ...al Accessories 70184643045 STAND WITH WORKTABLE OPT S 70184680897 MITER BLOCK For Miter Cutting Includes Mounting Hardware OPT S 70184680907 GUIDE ADJUSTABLE ANGLE GUIDE Includes Mounting Hardware OPT...

Page 11: ...ry box 2 Lift the cutting head 2 from the insert style foam that is designed to re enforce strength to the box 3 Slide the cutting head through the rear support post s shaft as shown in the lower diag...

Page 12: ...ready to use with no assembly needed 2 Table Remove the folding stand from its box 3 Swing the working bench up right Open the two legs and place the work bench on top of the folding stand 4 After th...

Page 13: ...ench provided but do not over tighten 6 Lower the blade guard and tighten the adjustment knob Warning Only use the 6 7 blade for this saw Setting smaller size of diamond blade may grab the material be...

Page 14: ...n Table 3 Extension Cord Maximum Length Chart see above Norton Construction Products is not responsible for damage to motors due to the use of extension cords that are too small or too long Electrical...

Page 15: ...that it meets the minimum requirements See Generators on page 18 Remove the extension cord from the machine and connect the machine directly to the power supply if the problem disappears the issue is...

Page 16: ...the Blade and Machine work for you do not work for the Blade and Machine If the Overload Protector trips immediately when the unit is turned on this is a sign of extremely low voltage or damage Overl...

Page 17: ...ing while cutting any material Incorrect blade for the material being cut 5 What are you cutting 6 Wet dry If cutting dry give the blade a chance to cool off and breath The heat will build up and can...

Page 18: ...e If the machine is damaged or any parts are missing do not use 10 Inspect the CTC705 power cord and Water Pump Cord for damage 11 Fill the water pan with water and verify that the water pump intake i...

Page 19: ...ion the wing nut in the Guide A Cut can be moved to the opposite end to allow for 45 cutting See the section Guide A Cut below for additional information The 15 x18 cutting table provides more support...

Page 20: ...lock and you are ready to cut Cutting Depth The recommended cutting depth is to have the bottom of the diamond blade approximately below the cutting table surface The CTC705 is designed with a 1 1 cle...

Page 21: ...in position Do not operate the saw with blades larger than 7 Do not cut dry with blades marked Use Wet Do not exceed manufacturer s recommended maximum RPM Do not force blade into material let blade c...

Page 22: ...ne on If the pump does not give any water or only a little switch the machine off at once Clean the pump or replace if necessary Ambient temperature below 32 F operation in winter To prevent the water...

Page 23: ...er network which complies with these ratings Have the motor checked by a qualified electrician and have it replaced if necessary Appearance of cut is not optimal Poor tension in the blade material Too...

Page 24: ...ully loosen the pulley and belt outward slightly so there is a little slack in the belt 5 Remove the old belt and replace with the new belt 6 To reassemble follow steps in reverse order Belt Guard Rem...

Page 25: ...or frayed edges If the belt is damaged in anyway replace it immediately for best performance 6 Loosen the four 4 motor retaining screws under the cutting head Loosen only enough to move the motor see...

Page 26: ...n the four 4 motor retaining screws under the cutting head Loosen only enough to move the motor see 3 in the Figure Belt Replacement NOTE Do not remove these screws 5 Move the motor towards the Blade...

Page 27: ...c Make sure that the width of the outside land is equal on the motor and blade shaft pulleys d If one of the pulleys is not aligned to the other it is due to a The motor pulley and the blade shaft ar...

Page 28: ...orrective Action Belt Tearing Ripping Pulley Misalignment Align Pulleys Belt Rolling Off Pulley Pulley Misalignment Align Pulleys Belt Cracking Extremely Low Temperature at Startup Warm Machine Before...

Page 29: ...to blow out the motor and brush holders Motor while blowing out the motor This will help clean any debris from inside of the motor 7 Place the new Carbon Brush into one of the holders 8 Replace the Br...

Page 30: ...nd carefully place the flat portion of the new bearing housing face down on a towel situated on a flat surface 3 Secure the cutting head in a completely horizontal position 4 Slide the new Bearing Hou...

Page 31: ...e CTC705 water pan 2 Place the water pump in a container of clean water 3 Unscrew the pump filter 4 Clean the immersion pump 5 Loosen the fixing screws of the pump lid 6 Take the lid off the pump be c...

Page 32: ...less Noted Otherwise Use Only Clipper Diamond Blades Contact your local Norton Clipper Distributor or our Customer Service at 800 554 8003 for the best blade for the application All parts are designat...

Page 33: ...32 OwnersManual TileSaw CTC705 Rev11 2023 CTC705 Exploded View SAW EXPLODED VIEW...

Page 34: ...27098 233012 PULLEY BEARING 1 S 23 70184632541 234023 INNER FLANGE 1 S 24 70184631359 234024 OUTER FLANGE 1 S 25 70184650351 8142007 BLADE LOCK NUT 5 8 11 HEX 1 S 26 70184600092 234026 CUTTING TABLE P...

Page 35: ...34 OwnersManual TileSaw CTC705 Rev11 2023 This page is left intentionally blank NOTES...

Page 36: ...35 OwnersManual TileSaw CTC705 Rev11 2023...

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