Grizzly G0622 Owner'S Manual Download Page 1

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MODEL G0622

4" x 6" METAL CUTTING

BANDSAW

OWNER'S MANUAL

WARNING: NO pORTION Of ThIS MANUAL MAy BE REpRODUCED IN ANy ShApE

OR fORM WIThOUT ThE WRITTEN AppROvAL Of GRIzzLy INDUSTRIAL, INC.

(For ModelS MFg SinCe 2/08) #pC8472

printed in ChinA

Summary of Contents for G0622

Page 1: ...nual Copyright AUGUST 2006 By Grizzly Industrial Inc Revised June 2013 Tr Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly Industrial inc FOR MODELS MFG SINCE 2 08 PC8472 printed in CHINA ...

Page 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Page 3: ...ommended Adjustments 18 SECTION 4 OPERATIONS 19 Operation Overview 19 Operation Tips 20 Vertical Operation 21 Head Locking Pin 22 Vise 23 Blade Guides 24 Feed Rate 24 Blade Speed 25 Blade Terminology 25 Blade Selection 26 Metal Chip Inspection Chart 27 SECTION 5 ACCESSORIES 28 SECTION 6 MAINTENANCE 30 Schedule 30 Cleaning 30 Lubrication 30 SECTION 7 SERVICE 31 Troubleshooting 31 Blade Change 33 Bl...

Page 4: ... Also owing to our policy of continuous improve ment your machine may not exactly match the manual If you find this to be the case and the dif ference between the manual and machine leaves you in doubt check our website for the latest manual update or call technical support for help Before calling find the manufacture date of your machine by looking at the date stamped into the machine ID label se...

Page 5: ...rd Adjustment Knob E Blade Tracking Mechanism F Blade Tension Knob G Auto Off Tab H Blade Guide Bearing Assemblies I Feed Adjustment Handle J Vise Crank K Stand Handle L Power Switch M Vise Jaws N Tool Tray O Stand Wheels P Stand Q Work Stop R Horizontal Stop Identification A M F I J K G H E D C B O P N L Q R ...

Page 6: ...mensions Type Cardboard Box Content Machine Weight 127 lbs Length x Width x Height 14 x 39 x 15 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Prewired Voltage 110V Full Load Current Rating 5A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 1 2 ft Power Cord Gauge 18 AWG Plug Included Yes Included Plug Type 5 15 Switch T...

Page 7: ...Max Capacity Round at 45 Deg 3 1 2 in Max Capacity Rectangular Height at 60 Deg 4 1 2 in Max Capacity Rectangular Width at 60 Deg 5 in Max Capacity Round at 60 Deg 4 1 2 in Construction Table Cast Iron Upper Wheel Cast Iron Lower Wheel Cast Iron Body Cast Iron Base Cast Iron Stand Pre formed Steel Wheel Cover Pre Formed Steel Paint Urethane Hammertone Other Wheel Size 7 3 8 in Blade Guides Upper B...

Page 8: ... DANGEROUS ENvIRONMENTS do not use machinery in areas that are wet cluttered or have poor lighting operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery never operate under the influence of drugs or alcohol when tired or when distracted for your Own Safety Read Instruction M...

Page 9: ...ce accidental contact with moving parts or flying debris Make sure they are properly installed undamaged and working correctly fORCING MAChINERy do not force machine it will do the job safer and better at the rate for which it was designed NEvER STAND ON MAChINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MAChINE Unexpected movement dur ...

Page 10: ... condition before each use 2 HAND PLACEMENT Never position fin gers or thumbs in line with the cut Hands could be crushed in vise or by falling machine components or cut by the blade 3 ENTANGLEMENT HAZARDS Do not operate this bandsaw without the blade guard in place Otherwise loose clothing jewelry long hair and work gloves can be drawn into working parts 4 BLADE REPLACEMENT The blade can only mak...

Page 11: ...d circuit to reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section for your own safety and protection of property consult an electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this man ual ...

Page 12: ...tension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle and meet the following require ments Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft Grounding Plug Requirements Figure 2 Typical 5 15 plug and receptacle Grounding Pron...

Page 13: ...n End Wrench 14mm 1 Sawhorses 2 Assistant for Lifting 1 Cleaning Supplies Page 13 1 Pliers 1 Phillips Screwdriver 2 1 Straightedge 12 Minimum 1 Needed for Set Up Your machine was carefully packaged for safe transportation Remove the packaging materials from around your machine and inspect it If you discover any damage please call us immediately at 570 546 9663 for advice Save the containers and al...

Page 14: ...ex Nut M6 1 Stand Tray Table 13 Flat Washer 6mm Stand Tray 12 Fender Washer 6mm Table 1 Flat Head Screw M6 1 x 12 Table 1 Cotter Pins Axle Handle 4 Figure 3 Model G0622 Inventory B C D E F G H I J K L M N O The following is a list of items shipped with your machine Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will g...

Page 15: ...aint scraper optional Basic steps for removing rust preventative 1 put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces if your cleaner degreas er is effective the rust preventative will wipe off easily if you have a plastic paint scraper scrape off as much as you can first then wipe off the rest wit...

Page 16: ...onment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 4...

Page 17: ...cure it with the cotter pins see Figure 8 5 Slide the wheels onto the axle on the outside of the mounting brackets and secure them with the cotter pins as shown in Figure 7 3 On one of the leg assemblies attach the wheel mounting bracket along with the corner support braces to the outside bottom edge as shown in Figure 6 4 Slide the axle through the holes in the wheel mounting bracket Figure 6 Cor...

Page 18: ...just enough to secure the parts Final tightening will take place when the stand is fully assembled 9 Remove the machine from the sawhorses then install the tool tray in the middle of the stand with the M6 1 x 12 Phillips head screws 6mm flat washers and M6 1 hex nuts as shown in Figure 10 10 Check to see if the bandsaw is relatively level then final tighten all the nuts Figure 11 Installing pulley...

Page 19: ...lley grooves as shown in Figure 14 18 Release the motor letting its weight tension the V belt then thread the motor lock bolt against the side of the bandsaw 19 Install the work stop shaft into the side of the bandsaw then lock it in place by tightening the set screw as shown in Figure 15 Figure 15 Installing work stop shaft 20 Slide the work stop onto the end of the shaft and lock it into positio...

Page 20: ...fore con tinuing If you need any help with your bandsaw call our Tech Support at 570 546 9663 Projectiles thrown from the machine could cause serious eye injury Wear safety glasses during assembly and operation The adjustments listed below have been per formed at the factory However because of the many variables involved with shipping we rec ommend that you at least verify the following adjustment...

Page 21: ...re stable and there are no obstructions for the cut 7 Wears safety glasses 8 Starts the machine and waits for the blade to reach full speed 9 Slowly lowers the head until the blade makes contact with the workpiece then releases the head so that the spring controlled feed rate continues to lower the blade into the workpiece until the cut is finished 10 Stops the machine raises the head and removes ...

Page 22: ... until the blade has completely stopped before removing the workpiece from the vise and avoid touching the cut end it could be very hot Vertical Cutting Workpieces that cannot be properly sup ported or stabilized without a vise should not be cut in the vertical position Examples are chains cables round or oblong shaped workpieces workpieces with internal or built in moving or rotating parts etc Ma...

Page 23: ...ertical Operation The Model G0622 can easily be set up for vertical cutting operations To assemble the bandsaw for vertical cutting 1 DISCONNECT BANDSAW FROM POWER 2 Remove the two flat head screws and the blade guide cover shown in Figure 21 3 Install the table and replace the two screws removed in Step 2 4 Install the table bracket with the pre installed hex bolt the M6 1 x 12 flat head screw an...

Page 24: ...perly inserted when the bandsaw is not in use or before moving it To use the head locking pin 1 DISCONNECT BANDSAW FROM POWER 2 Fully lower the head down then insert the locking pin through the holes in the head pivot arm and base as shown in Figure 26 3 Before connecting the machine to power remove the locking pin Figure 26 Head locking pin correctly inserted Head Locking Pin The head locking pin...

Page 25: ...guide to set your angle or use a machinist square to set the angle of the vise as shown in Figure 28 The vise can hold material up to six inches wide and be set to cut angles from 0 to 60 Tools Needed Qty Wrench or Socket 12mm 1 Machinist Square 1 To use the vise 1 DISCONNECT BANDSAW FROM POWER 2 Loosen the two hex bolts shown in Figure 27 Vise Always turn the saw OFF and allow the blade to come t...

Page 26: ...WER 2 Loosen the knob shown in Figure 30 and slide the blade guide as close to the workpiece as possible then re tighten the knob The feed rate is controlled by the spring and handle shown in Figure 31 To adjust the feed rate Slower Twist the handle clockwise to add ten sion to the spring Faster Twist the handle counterclockwise to remove tension from the spring Feed Rate Figure 30 Blade guides Bl...

Page 27: ... requires a knowledge of various blade characteristics Use the illustration in Figure 34 and the following descriptions to better understand blade charac teristics blade selection Figure 34 Bandsaw blade terminology G B C D E F H I A Figure 33 Motor tension bolt Motor Tension Bolt A Kerf The amount of material removed by the blade during cutting B Tooth Set The amount each tooth is bent left or ri...

Page 28: ...for recommended blade tooth TPI and speed FPM based on the workpiece material Blade Selection Tooth Style When selecting blades another option to con sider is the shape gullet size teeth set and teeth angle otherwise known as Tooth Style Many blade manufacturers offer variations of the four basic styles shown in Figure 36 Raker or Standard Skip or Skip Tooth Hook or Claw Variable Pitch VP Figure 3...

Page 29: ...ease Check Blade Pitch thin curled short hard thick thick hard strong thick hard strong thin straight powdery thin curled tightly hard thin thin curled short hard thick thick hard strong thick hard strong thin straight powdery thin curled tightly hard thin thin curled short hard thick thick hard strong thick hard strong thin straight powdery thin curled tightly hard thin thin curled short hard thi...

Page 30: ...H0736 Shop Fox Safety Glasses H7194 Bifocal Safety Glasses 1 5 H7195 Bifocal Safety Glasses 2 0 H7196 Bifocal Safety Glasses 2 5 Figure 40 Eye protection assortment T20451 H0736 T20452 T20502 T20503 H7194 Installing unapproved accessories may cause machine to malfunction resulting in serious personal injury or machine damage To reduce this risk only install accessories recommended for this machine...

Page 31: ...5 8 height and all steel construction make them con venient and rugged Figure 45 D2273 and D2274 single and 5 roller stands H7932 Heavy Duty Conduit Bender Set This commercial grade Conduit Bender Set fea tures folding legs that raise the bender off the ground eliminating much of the back strain asso ciated with other benders Figure 43 H7932 Heavy Duty Conduit Bender Set H0731 Plate Shear 5 H0732 ...

Page 32: ...ice screw shown in Figure 46 with multi purpose gear grease Remove the cover on the gear box shown in Figure 47 and coat the gears with multi purpose gear grease Cleaning Use a brush and a shop vacuum to remove chips and other debris from the machine Keep the non painted surfaces rust free with regular appli cations of products like G96 Gun Treatment SLIPIT or Boeshield T 9 Periodically remove the...

Page 33: ... workpiece material metal 2 Feed rate too fast for task 3 V belt slipping 4 Blade is slipping on wheels 5 Pulley sprocket slipping on shaft 6 Motor bearings are at fault 7 Motor is at fault 1 Use blade with correct properties for your type of cutting 2 Decrease feed rate 3 Replace bad V belt and re tension 4 Adjust blade tracking and tension 5 Replace loose pulley shaft 6 Test by rotating shaft ro...

Page 34: ...e blade is twisted 6 The blade is slipping on the wheels 1 Refer to Blade Speed on Page 25 and adjust as required 2 Refer to Blade Selection on Page 26 and adjust as required 3 Refer to Feed Rate on Page 24 and adjust as required 4 Increase the feed pressure and reduce the cutting speed 5 Replace the blade 6 Refer to Blade Tension on Page 35 and adjust as required Blade wears on one side 1 The bla...

Page 35: ...es possible to flip the blade inside out in which case the blade will be installed in the wrong direction Check to make sure the blade teeth are facing toward the workpiece as shown in Figure 49 after mounting to the bandsaw Some blades will have a directional arrow as a guide 6 When the blade is around both wheels adjust the position so the back of the blade is against the shoulder of the wheels ...

Page 36: ... tracking hex bolt will move the blade closer to the shoulder of the wheel Loosening the tracking hex bolt will move the blade away from the shoulder 7 Tension the blade 8 Reconnect the power and turn ON the bandsaw If the blade tracks along the shoulder of the wheel without rubbing the blade is tracking properly and this adjustment is completed If the blade walks away from the shoulder of the whe...

Page 37: ...hat you do not have the correct blade tension are 1 The blade stalls in the cut and is slipping on the wheels and 2 the blade frequently breaks from being too loose To tension the blade on the bandsaw 1 Make sure the blade is tracking properly 2 DISCONNECT BANDSAW FROM POWER 3 Loosen and slide the blade guides as far apart as they will go then tighten them down again 4 Turn the tension knob in Fig...

Page 38: ... not evenly touch the blade but it does evenly touch the vise continue with the next step 4 Loosen the hex nuts that secure the eccentric bushings attached to the guide bearings 5 Adjust the bearings as necessary to force the blade to be 90 to the vise then re tighten the hex nuts 6 If any of the bearings are not touching the blade evenly loosen the hex nuts and adjust them so the contact surface ...

Page 39: ...at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors EXPERIENCING DIFFIC...

Page 40: ...D ELECTRICAL SAFETY ON PAGE 37 Electrical Components Neutral Hot Ground Switch Capacitor 35MFD 250VAC 110V Motor Ground 110V NEMA 5 15 As Recommended Wiring Diagram Figure 56 G0622 Capacitor Figure 55 G0622 ON OFF Switch Plug Wire ...

Page 41: ...64 167 166 165 279 176 187 189 187 188 172 167 179 185 285 280 283 180 208 209 203 152 204 173 206 207 199 201 120 212 172 196 187 192 194 193 278 175 217 183 191 190 198 184 175 282 210 120 186 135 116 175 103 181 170 155 156 218 154 117 143 111 159A 159A 1 150 148 147 146 145 115 127 128 120 130 137 139 152 112 167 222 153 159 107 109 177V2 213 158A 158A 1 157 232 158 135 2 135 1 135 3 135 4 135...

Page 42: ...LADE GUARD 126 P0622126 SWITCH PANEL 170 PN03M HEX NUT M8 1 25 127 P0622127 ADJUSTING ROD SUPPORT 171 P0622171 FRONT BLADE WHEEL 128 P0622128 HAND WHEEL 172 P0622172 BLADE WHEEL BEARING COVER 130 PR47M EXT RETAINING RING 13MM 173 PK12M KEY 5 X 5 X 30 132 P0622132 LEAD SCREW 175 PS14M PHLP HD SCR M6 1 X 12 133 P0622133 VISE NUT 176 P0622176 SWITCH CUT OFF TIP 134 P0622134 FRONT VISE JAW 177V2 P0622...

Page 43: ...ASHER 8MM 279 P0622279 READ MANUAL LABEL 218 PR05M EXT RETAINING RING 15MM 280 P0622280 SAFETY GLASSES LABEL 222 PN09M HEX NUT M12 1 75 281 PLABEL 14 ELECTRICITY LABEL 226A P6202ZZ BALL BEARING 6202ZZ 282 P0622282 UNPLUG MACHINE LABEL 226A 1 PR21M INT RETAINING RING 35MM 283 P0622283 RPM LABEL 232 P0622232 BLADE SAFE GUARD 284 P0622284 BLADE TRAVEL LABEL 256 PS22M PHLP HD SCR M5 8 X 25 285 P062228...

Page 44: ... 42 Model G0622 Mfg 2 08 ...

Page 45: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Page 46: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Page 47: ...of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outside as well as the inside ...

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