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21 

OwnersManual-TileSaw-CTC705-Rev11-2023 

 

Saw Maintenance 

Maintenance

 

Interval

 

What

 

to

 

do

 

for

 

maintenance

 

and

 

care

 

After

 

every

 

use

 

of

 

the

 

machine

 

Remove

 

dirty

 

water

 

from

 

container.

 

Remove

 

dirt

 

and

 

mud

 

from

 

the

 

bottom

 

of

 

the

 

container.

 

Rinse

 

the

 

immersion

 

pump

 

with

 

fresh

 

water

 

to

 

prevent

 

water

 

pump

 

clogging

 

from

 

residual

 

dirt.

 

After

 

wet

 

cleaning

 

and

 

before

 

using

 

the

 

machine

 

again

 

Connect

 

the

 

machine

 

to

 

an

 

electric

 

power

 

outlet

 

equipped

 

with

 

a

 

"GFCI"

 

power

 

breaker.

 

If

 

the

 

safety

 

power

 

breaker

 

cuts

 

off

 

the

 

electrical

 

power

 

supply,

 

do

 

not

 

try

 

to

 

operate

 

the

 

machine

 

but

 

have

 

it

 

checked

 

by

 

an

 

authorized

 

dealer

 

first.

 

Before

 

not

 

using

 

the

 

machine

 

for

 

a

 

prolonged

 

period

 

of

 

time

 

Clean

 

and

 

lubricate

 

all

 

movable

 

parts.

 

After

 

not

 

using

 

the

 

machine

 

for

 

a

 

prolonged

 

period

 

of

 

time

 

Check

 

that

 

the

 

stand

 

is

 

safely

 

fixed.

 

Check

 

that

 

all

 

screw

 

joints

 

and

 

nuts

 

are

 

fixed.

 

Check

 

that

 

the

 

roller

 

table

 

is

 

in

 

its

 

guides

 

and

 

that

 

it

 

easily

 

moves

 

to

 

and

 

from.

 

With

 

the

 

saw

 

blade

 

removed,

 

switch

 

on

 

the

 

motor

 

for

 

an

 

instant

 

and

 

switch

 

it

 

off

 

again.

 

If

 

the

 

motor

 

does

 

not

 

run,

 

have

 

the

 

machine

 

inspected

 

by

 

a

 

qualified

 

electrician.

 

Check

 

that

 

the

 

immersion

 

pump

 

works

 

properly.

 

Turn

 

on

 

the

 

cooling

 

water

 

tap

 

and

 

switch

 

the

 

machine

 

on.

 

If

 

the

 

pump

 

does

 

not

 

give

 

any

 

water

 

or

 

only

 

a

 

little,

 

switch

 

the

 

machine

 

off

 

at

 

once.

 

Clean

 

the

 

pump

 

or

 

replace

 

if

 

necessary.

 

Ambient

 

temperature

 

below

 

32

 

F

 

(operation

 

in

 

winter)

 

To

 

prevent

 

the

 

water

 

in

 

the

 

pump

 

and

 

cooling

 

system

 

from

 

freezing,

 

remove

 

the

 

water

 

after

 

using

 

the

 

machine

 

or

 

when

 

there

 

will

 

be

 

a

 

long

 

break.

 

Make

 

sure

 

that

 

the

 

cooling

 

system

 

is

 

entirely

 

drained

 

so

 

that

 

there

 

is

 

no

 

water

 

left

 

inside

 

the

 

pump,

 

water

 

hose

 

and

 

bearing

 

housing!

 

 

Trouble Shooting 

Problem

 

Possible

 

Cause

 

Solution

 

Machine

 

does

 

not

 

run

 

when

 

switched

 

on

 

 

Power

 

cord

 

not

 

properly

 

fixed/plugged

 

in

 

 

Power

 

cord

 

defective

  

 

Main

 

power

 

switch

 

defective.

 

 

Loose

 

electrical

 

connection

 

inside

 

the

 

electric

 

system.

 

 

Motor

 

defective

 

 

Check

 

that

 

the

 

machine

 

is

 

properly

 

connected

 

to

 

the

 

power

 

supply

 

 

Have

 

the

 

power

 

cord

 

checked,

 

replace

 

if

 

necessary

 

 

Have

 

the

 

main

 

power

 

switch

 

checked

 

and

 

replaced,

 

if

 

necessary,

 

by

 

a

 

qualified

 

electrician.

 

 

Have

 

the

 

whole

 

electric

 

system

 

of

 

the

 

machine

 

checked

 

by

 

a

 

qualified

 

 

Electrician

 

Have

 

the

 

motor

 

checked

 

and

 

replaced,

 

if

 

necessary,

 

by

 

a

 

qualified

 

technician

 

Motor

 

stops

 

(power

 

cut

 

out)

 

 

Too

 

much

 

pressure

 

exerted

 

while

 

cutting

 

 

Incorrect

 

specification

 

for

 

saw

 

blade

 

 

Saw

 

has

 

a

 

defective

 

electric

 

system

 

 

Exert

 

less

 

pressure

 

when

 

cutting

 

 

Use

 

a

 

saw

 

blade

 

which

 

corresponds

 

to

 

the

 

material

 

being

 

cut

  

 

Have

 

the

 

electric

 

system

 

of

 

the

 

saw

 

checked

 

by

 

a

 

qualified

 

technician

  

 
 

 

SAW MAINTENANCE & 

TROUBLE SHOOTING 

Summary of Contents for NORTON clipper CTC705

Page 1: ...OWNER S MANUAL WET TILE SAW 7 Model CTC705...

Page 2: ...fective in material or workmanship with expense for transportation borne by the customer In no event shall Norton Clipper be liable for consequential or incidental damages arising out of the failure o...

Page 3: ...Guard Blade Assembly 10 11 Folding Stand Installation 11 Blade Installation 12 Water Pump Installation 12 Water Pump Safety Precautions 12 Electrical 13 16 Electrical Specifications 13 Extension Cords...

Page 4: ...tely after it is turned off Never operate the engine with any heat shields or guards removed Keep all guards in place when operating any piece of equipment Moving parts can crush and cut Keep hands fe...

Page 5: ...ith icons SAFETY ICONS Read operator s instructions Read OSHA and ANSI B7 1 Visit the industry safety page www safety UAMA org Eye protection must be worn Ear protection must be worn Protect your lung...

Page 6: ...ctices and follow the recommendations of the manufacturer supplier OSHA NIOSH and occupational and trade associations Water should be used for dust suppression when wet cutting is feasible When the ha...

Page 7: ...um operating speed listed on the blade 6 Fill the water pan with water 7 The blade guard must be in place with the nose guard down and locked when the saw is running 8 The operator should wear safety...

Page 8: ...Saw can easily be removed from the water pan so take care when lifting by the Guide Rails highlighted with ORANGE arrows DO NOT lift by the Cutting Table DO NOT lift by the Cutting Head DO NOT lift b...

Page 9: ...ntenance 7 The cutting table can be secured in place by tightening the knob screw on the L shaped transport retention plate 8 The cutting rip guide is designed for both 90 square cutting and 45 angle...

Page 10: ...al Accessories 70184643045 STAND WITH WORKTABLE OPT S 70184680897 MITER BLOCK For Miter Cutting Includes Mounting Hardware OPT S 70184680907 GUIDE ADJUSTABLE ANGLE GUIDE Includes Mounting Hardware OPT...

Page 11: ...ry box 2 Lift the cutting head 2 from the insert style foam that is designed to re enforce strength to the box 3 Slide the cutting head through the rear support post s shaft as shown in the lower diag...

Page 12: ...ready to use with no assembly needed 2 Table Remove the folding stand from its box 3 Swing the working bench up right Open the two legs and place the work bench on top of the folding stand 4 After th...

Page 13: ...ench provided but do not over tighten 6 Lower the blade guard and tighten the adjustment knob Warning Only use the 6 7 blade for this saw Setting smaller size of diamond blade may grab the material be...

Page 14: ...n Table 3 Extension Cord Maximum Length Chart see above Norton Construction Products is not responsible for damage to motors due to the use of extension cords that are too small or too long Electrical...

Page 15: ...that it meets the minimum requirements See Generators on page 18 Remove the extension cord from the machine and connect the machine directly to the power supply if the problem disappears the issue is...

Page 16: ...the Blade and Machine work for you do not work for the Blade and Machine If the Overload Protector trips immediately when the unit is turned on this is a sign of extremely low voltage or damage Overl...

Page 17: ...ing while cutting any material Incorrect blade for the material being cut 5 What are you cutting 6 Wet dry If cutting dry give the blade a chance to cool off and breath The heat will build up and can...

Page 18: ...e If the machine is damaged or any parts are missing do not use 10 Inspect the CTC705 power cord and Water Pump Cord for damage 11 Fill the water pan with water and verify that the water pump intake i...

Page 19: ...ion the wing nut in the Guide A Cut can be moved to the opposite end to allow for 45 cutting See the section Guide A Cut below for additional information The 15 x18 cutting table provides more support...

Page 20: ...lock and you are ready to cut Cutting Depth The recommended cutting depth is to have the bottom of the diamond blade approximately below the cutting table surface The CTC705 is designed with a 1 1 cle...

Page 21: ...in position Do not operate the saw with blades larger than 7 Do not cut dry with blades marked Use Wet Do not exceed manufacturer s recommended maximum RPM Do not force blade into material let blade c...

Page 22: ...ne on If the pump does not give any water or only a little switch the machine off at once Clean the pump or replace if necessary Ambient temperature below 32 F operation in winter To prevent the water...

Page 23: ...er network which complies with these ratings Have the motor checked by a qualified electrician and have it replaced if necessary Appearance of cut is not optimal Poor tension in the blade material Too...

Page 24: ...ully loosen the pulley and belt outward slightly so there is a little slack in the belt 5 Remove the old belt and replace with the new belt 6 To reassemble follow steps in reverse order Belt Guard Rem...

Page 25: ...or frayed edges If the belt is damaged in anyway replace it immediately for best performance 6 Loosen the four 4 motor retaining screws under the cutting head Loosen only enough to move the motor see...

Page 26: ...n the four 4 motor retaining screws under the cutting head Loosen only enough to move the motor see 3 in the Figure Belt Replacement NOTE Do not remove these screws 5 Move the motor towards the Blade...

Page 27: ...c Make sure that the width of the outside land is equal on the motor and blade shaft pulleys d If one of the pulleys is not aligned to the other it is due to a The motor pulley and the blade shaft ar...

Page 28: ...orrective Action Belt Tearing Ripping Pulley Misalignment Align Pulleys Belt Rolling Off Pulley Pulley Misalignment Align Pulleys Belt Cracking Extremely Low Temperature at Startup Warm Machine Before...

Page 29: ...to blow out the motor and brush holders Motor while blowing out the motor This will help clean any debris from inside of the motor 7 Place the new Carbon Brush into one of the holders 8 Replace the Br...

Page 30: ...nd carefully place the flat portion of the new bearing housing face down on a towel situated on a flat surface 3 Secure the cutting head in a completely horizontal position 4 Slide the new Bearing Hou...

Page 31: ...e CTC705 water pan 2 Place the water pump in a container of clean water 3 Unscrew the pump filter 4 Clean the immersion pump 5 Loosen the fixing screws of the pump lid 6 Take the lid off the pump be c...

Page 32: ...less Noted Otherwise Use Only Clipper Diamond Blades Contact your local Norton Clipper Distributor or our Customer Service at 800 554 8003 for the best blade for the application All parts are designat...

Page 33: ...32 OwnersManual TileSaw CTC705 Rev11 2023 CTC705 Exploded View SAW EXPLODED VIEW...

Page 34: ...27098 233012 PULLEY BEARING 1 S 23 70184632541 234023 INNER FLANGE 1 S 24 70184631359 234024 OUTER FLANGE 1 S 25 70184650351 8142007 BLADE LOCK NUT 5 8 11 HEX 1 S 26 70184600092 234026 CUTTING TABLE P...

Page 35: ...34 OwnersManual TileSaw CTC705 Rev11 2023 This page is left intentionally blank NOTES...

Page 36: ...35 OwnersManual TileSaw CTC705 Rev11 2023...

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