122
CLUTCH/GEARSHIFT LINKAGE
SERVICE INFORMATION
GENERAL
This section covers removal, installation and servicing of the clutch and gearshift linkage with the right crankcase cover
removed.
All these operations can be accomplished with the engine in the frame. When the existing clutch discs are replaced, coat new discs
with clean engine oil prior to assembly.
See section for oil pump Service.
SERVICE DATA
Unit: mm
ITEM
STANDARD
SERVICE LIMIT
Clutch
Spring free length
19.8
17.5
Plate warpage
—
0.2
Disc thickness
2.52-2.68
2.3
Clutch center guide O.D.
20.930-20.950
20.90
Primary drive gear I.D.
21.000-21.021
21.05
TORQUE VALUES
Clutch lock nut
40-45 Nm
Shift drum stopper arm bolt
10 Nm
Shift drum stopper plate bolt
14-20 Nm
Crankcase cover bolt
8-12 Nm
TOOLS
Special
Clutch outer holder
07923-0340000
Common
Lock nut wrench, 20 x 24 mm
Extension bar
TROUBLESHOOTING
CLUTCH
Clutch slips when accelerating
-
Incorrect clutch adjustment
- Discs
worn
- Spring
damaged
Motorcycle creeps with clutch disengaged
-
Incorrect clutch adjustment
- Plate
warped
-
Faulty clutch lifter
GEARSHIFT LINKAGE
Hard to shift
-
Damaged gearshift spindle
-
Damaged stopper plate and pin
-
Loose stopper plate bolt
-
Incorrect clutch adjustment
Transmission Jumps out of gear
-
Damaged stopper arm
-
Damaged stopper plate
-
Loose stopper plate bolt
Summary of Contents for madass
Page 53: ...50 LUBRICATION SYSTEM...
Page 111: ...10 12 Nm 10 14 Nm 108 CYLINDER PISTON...
Page 112: ...109 ZYLINDER KOLBEN...
Page 129: ...1 2 126 CLUTCH GEARSHIFT LINKAGE Remove the primary drive clutch 1 and clutch center guide 2...
Page 191: ...PICK UP KILL SWITCH RPM STOP B R G G G Bl W 188 IGNITION SYSTEM SCHEMA...
Page 192: ...PICK UP KILLSCHALTER DREHZAHLBEGRENZER Z NDANGLEICHER B R G G G Bl W 189 Z NDSYSTEM DIAGRAM...
