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20

ROUTER TEMPLATE GUIDE BUSHING KIT

Sizes: 5/16 in., 7/16 in. (Short), 7/16 in. (Long), 1/2 in., and
5/8 in.

ROUTING WITH THE GUIDE BUSHING

You can accurately duplicate curves and complex shapes
by fitting your router with a template guide bushing that
extends below the subbase. The router bit passes
through the guide bushing. The guide bushing then rides
against a template.

TO INSTALL THE TEMPLATE GUIDE BUSHING

See Figures 23 and 24.

Unplug your router.

WARNING:

Failure to unplug your router could result in
accidental starting causing serious injury.

Place router upside down on workbench.

Place template guide bushing in recessed portion of
router subbase.

Align the cutouts in guide bushing with threaded
holes in subbase.

Secure guide bushing to router subbase with screws
provided.

Tighten screws securely.

Loosen the four subbase screws that secure the sub-
base to the router base.

Set the cutter to desired depth and lock the depth lock.

Adjust the subbase so that the end of the cutter is
centered in the collar of the bushing.

Tighten the four subbase screws securely.

WARNING:

Failure to tighten screws could cause the bit to
come in contact with the bushing resulting in
serious injury.

Secure the template to the workpiece. Set the router to the
desired depth of cut and turn it on. Place the router
subbase on the template with the collar of the guide
bushing against the edge of the template. Lower the cutter
into the workpiece and proceed around the template,
keeping the guide bushing pressed against the template
edge. When routing with the template guide bushings, it is
necessary to allow for size differences between the cutting
edge of the cutter and the face of the guide bushing collar.
When making templates, always allow for this size differ-
ence.

Fig. 23

OPERATION

ROUTER BIT

TEMPLATE GUIDE

BUSHING

SCREW

RECESS IN

BASE

SUBBASE

HOLES

IN BASE

ALIGN

CUTOUTS

WITH

HOLES IN

BASE

SCREW

Fig. 24

TEMPLATE GUIDE

BUSHING COLLAR

ROUTER

BIT

SIZE

DIFFERENCE

SUBBASE

WORKPIECE

TEMPLATE

GUIDE

ROUTER

BASE

Summary of Contents for R181D

Page 1: ...een engineered and manufactured to our Ryobi s high standard for dependability ease of operation and operator safety When properly cared for the router will give you years of rugged trouble free perfo...

Page 2: ...for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 TABLE OF CONTENTS INTRODUCTION This router has many features...

Page 3: ...your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotat...

Page 4: ...for an extension cord 50 feet or less in length A cord exceeding 50 feet is not recommended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord wi...

Page 5: ...d injury and machine damage Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Wet Conditions Alert Do not expose to rain...

Page 6: ...d into an outlet double check the power supply EXTENSION CORDS When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle t...

Page 7: ...adjust the motor speed to required job conditions The variable speed control is located on the front of the router and allows the router to develop a no load speed from 15 000 to 25 000 min LOCKING AR...

Page 8: ...stance WARNING If any parts are missing do not operate the tool until the missing parts are replaced Failure to do so could result in possible serious personal injury PACKING LIST Router Fixed Base Pl...

Page 9: ...collet nut Refer to Removing Inserting Cutters later in this manual 3 Set the desired depth of cut Refer to Adjusting Depth of Cut later in this manual 4 Secure the workpiece 5 Plug the router into a...

Page 10: ...ck button As they align the gold spindle lock button will depress fully 6 Turn the depth adjusting ring counterclockwise until the motor is to its highest position NOTE As the motor is rising the gold...

Page 11: ...e depressing the gold spindle lock button As they align the gold spindle lock button will depress fully 6 Remove the motor housing from the plunge base NOTE As the motor is being removed from the base...

Page 12: ...ptions To remove the cutter Remove the cutter from the collet To insert the cutter a Insert the shank of the cutter until the shank bottoms out then pull it out 1 16 in 1 6 mm to allow for expansion w...

Page 13: ...that cuts be made at a depth not exceeding 1 8 in 3 2 mm and that several passes be made to reach deeper cuts Adjusting the depth of cut for the plunge router is different from adjusting the depth of...

Page 14: ...bar down so it touches the depth stop 8 Tighten the stop bar knob securely 9 Set the depth indicator to zero 10 Loosen the stop bar knob 11 Set the depth indicator to the desired depth of cut Note Ea...

Page 15: ...eness of your cut if you are not prepared Such a kickback is always in the direction opposite to the direction of bit rotation To guard against such a kickback plan your setup and direction of feed so...

Page 16: ...smooth cuts if allowed to run freely without the overload of a forced too fast feed Three things that cause force feeding are bit size depth of cut and workpiece characteristics The larger the bit or...

Page 17: ...he bit 1 8 in for each new pass In order to save time do all the cutting necessary at one depth setting before lowering the bit for the next pass This will also assure a uniform depth when the final p...

Page 18: ...e When freehand routing we suggest the following Draw or layout the pattern on workpiece Choose the appropriate cutter NOTE A core box or V groove bit is often used for routing letters and engraving o...

Page 19: ...der the workpiece to act as a guide This guide board must have exactly the same contour straight or curved as the workpiece edge If the guide is positioned so that its edge is flush with the workpiece...

Page 20: ...ed depth and lock the depth lock Adjust the subbase so that the end of the cutter is centered in the collar of the bushing Tighten the four subbase screws securely WARNING Failure to tighten screws co...

Page 21: ...router WARNING Failure to unplug your router could result in accidental starting causing serious injury Slide the two straight guide mounting posts into the holes in the side of the router base Set t...

Page 22: ...uct damage LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further...

Page 23: ...23 NOTES...

Page 24: ...00 525 2579 for your nearest Ryobi Authorized Service Center You can also check our Web site at www ryobitools com for a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model nu...

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