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GENERAL SAFETY RULES

WARNING!

Read and understand all instructions.

 Failure to

follow all instructions listed below, may result in elec-
tric shock, fire and/or serious personal injury.

SAVE THESE  INSTRUCTIONS

WORK AREA

Keep your work area clean and well lit. 

Cluttered

benches and dark areas invite accidents.

Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases,
or dust. 

Power tools create sparks which may ignite the

dust or fumes.

Keep bystanders, children, and visitors away while
operating a power tool. 

Distractions can cause you to

lose control.

ELECTRICAL SAFETY

Double insulated tools are equipped with a polarized
plug (one blade is wider than the other). This plug will
fit in a polarized outlet only one way. If the plug does
not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in any way.

Double insulation 

 eliminates the need for the three-

wire grounded power cord and grounded power supply
system.

Avoid body contact with grounded surfaces such as
pipes, radiators, ranges, and refrigerators. 

There is an

increased risk of electric shock if your body is grounded.

Don’t expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of elec-
tric shock.

Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges, or moving parts.
Replace damaged cords immediately. 

Damaged cords

increase the risk of electric shock.

When operating a power tool outside, use an outdoor
extension cord marked “W-A” or “W”. 

These cords are

rated for outdoor use and reduce the risk of electric shock.

PERSONAL SAFETY

Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not use
tool while tired or under the influence of drugs, alco-
hol, or medication. 

A moment of inattention while oper-

ating power tools may result in serious personal injury.

Dress properly. Do not wear loose clothing or jew-
elry. Contain long hair. Keep your hair, clothing, and
gloves away from moving parts. 

Loose clothes, jew-

elry, or long hair can be caught in moving parts.

Avoid accidental starting. Be sure switch is off be-
fore plugging in. 

Carrying tools with your finger on the

switch or plugging in tools that have the switch on invites
accidents.

Remove adjusting keys or wrenches before turning
the tool on. 

A wrench or a key that is left attached to a

rotating part of the tool may result in personal injury.

Do not overreach. Keep proper footing and balance
at all times. 

Proper footing and balance enables better

control of the tool in unexpected situations.

Use safety equipment. Always wear eye protection.

Dust mask, nonskid safety shoes, hard hat, or hearing
protection must be used for appropriate conditions.

Do not wear loose clothing or jewelry. Contain long
hair.

 Loose clothes, jewelry, or long hair can be drawn

into air vents.

Do not use on a ladder or unstable support. 

Stable

footing on a solid surface enables better control of the
tool in unexpected situations.

TOOL USE AND CARE

Use clamps or other practical way to secure and sup-
port the workpiece to a stable platform. 

Holding the

work by hand or against your body is unstable and may
lead to loss of control.

Do not force tool. Use the correct tool for your appli-
cation. 

The correct tool will do the job better and safer at

the rate for which it is designed.

Do not use tool if switch does not turn it on or off. 

Any

tool that cannot be controlled with the switch is danger-
ous and must be repaired.

Disconnect the plug from power source before mak-
ing any adjustments, changing accessories, or stor-
ing the tool. 

Such preventive safety measures reduce

the risk of starting the tool accidentally.

Store idle tools out of the reach of children and other
untrained persons. 

Tools are dangerous in the hands of

untrained users.

Maintain tools with care. Keep cutting tools sharp and
clean. 

Properly maintained tools with sharp cutting edges

are less likely to bind and are easier to control.

Check for misalignment or binding of moving parts,
breakage of parts, and any other condition that may
affect the tool's operation. If damaged, have the tool
serviced before using. 

Many accidents are caused by

poorly maintained tools.

Use only accessories that are recommended by the
manufacturer for your model. 

Accessories that may be

suitable for one tool, may become hazardous when used
on another tool.

Keep the tool and its handle dry, clean and free from
oil and grease.

 Always use a clean cloth when cleaning.

Never use brake fluids, gasoline, petroleum-based prod-
ucts, or any strong solvents to clean your tool. Following
this rule will reduce the risk of loss of control and deterio-
ration of the enclosure plastic.

Summary of Contents for R181D

Page 1: ...een engineered and manufactured to our Ryobi s high standard for dependability ease of operation and operator safety When properly cared for the router will give you years of rugged trouble free perfo...

Page 2: ...for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 TABLE OF CONTENTS INTRODUCTION This router has many features...

Page 3: ...your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotat...

Page 4: ...for an extension cord 50 feet or less in length A cord exceeding 50 feet is not recommended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord wi...

Page 5: ...d injury and machine damage Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Wet Conditions Alert Do not expose to rain...

Page 6: ...d into an outlet double check the power supply EXTENSION CORDS When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle t...

Page 7: ...adjust the motor speed to required job conditions The variable speed control is located on the front of the router and allows the router to develop a no load speed from 15 000 to 25 000 min LOCKING AR...

Page 8: ...stance WARNING If any parts are missing do not operate the tool until the missing parts are replaced Failure to do so could result in possible serious personal injury PACKING LIST Router Fixed Base Pl...

Page 9: ...collet nut Refer to Removing Inserting Cutters later in this manual 3 Set the desired depth of cut Refer to Adjusting Depth of Cut later in this manual 4 Secure the workpiece 5 Plug the router into a...

Page 10: ...ck button As they align the gold spindle lock button will depress fully 6 Turn the depth adjusting ring counterclockwise until the motor is to its highest position NOTE As the motor is rising the gold...

Page 11: ...e depressing the gold spindle lock button As they align the gold spindle lock button will depress fully 6 Remove the motor housing from the plunge base NOTE As the motor is being removed from the base...

Page 12: ...ptions To remove the cutter Remove the cutter from the collet To insert the cutter a Insert the shank of the cutter until the shank bottoms out then pull it out 1 16 in 1 6 mm to allow for expansion w...

Page 13: ...that cuts be made at a depth not exceeding 1 8 in 3 2 mm and that several passes be made to reach deeper cuts Adjusting the depth of cut for the plunge router is different from adjusting the depth of...

Page 14: ...bar down so it touches the depth stop 8 Tighten the stop bar knob securely 9 Set the depth indicator to zero 10 Loosen the stop bar knob 11 Set the depth indicator to the desired depth of cut Note Ea...

Page 15: ...eness of your cut if you are not prepared Such a kickback is always in the direction opposite to the direction of bit rotation To guard against such a kickback plan your setup and direction of feed so...

Page 16: ...smooth cuts if allowed to run freely without the overload of a forced too fast feed Three things that cause force feeding are bit size depth of cut and workpiece characteristics The larger the bit or...

Page 17: ...he bit 1 8 in for each new pass In order to save time do all the cutting necessary at one depth setting before lowering the bit for the next pass This will also assure a uniform depth when the final p...

Page 18: ...e When freehand routing we suggest the following Draw or layout the pattern on workpiece Choose the appropriate cutter NOTE A core box or V groove bit is often used for routing letters and engraving o...

Page 19: ...der the workpiece to act as a guide This guide board must have exactly the same contour straight or curved as the workpiece edge If the guide is positioned so that its edge is flush with the workpiece...

Page 20: ...ed depth and lock the depth lock Adjust the subbase so that the end of the cutter is centered in the collar of the bushing Tighten the four subbase screws securely WARNING Failure to tighten screws co...

Page 21: ...router WARNING Failure to unplug your router could result in accidental starting causing serious injury Slide the two straight guide mounting posts into the holes in the side of the router base Set t...

Page 22: ...uct damage LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further...

Page 23: ...23 NOTES...

Page 24: ...00 525 2579 for your nearest Ryobi Authorized Service Center You can also check our Web site at www ryobitools com for a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model nu...

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