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17

OPERATION

DETERMINING DEPTH OF CUT

See Figure 19.

As previously mentioned, the depth of cut is important
because it affects the rate of feed that, in turn, affects the
quality of the cut (and, also, the possibility of damage to
your router motor and bit). A deep cut requires a slower
feed than a shallow one, and a too deep cut will cause
you to slow the feed so much that the bit is no longer
cutting, it is scraping, instead.

Making a deep cut is never advisable. The smaller bits —
especially those only 1/16 inch (1.6 mm) in diameter —
are easily broken off when subjected to too much side
thrust. A large enough bit may not be broken, but if the
cut is too deep a rough cut will result — and it may be
very difficult to guide and control the bit as desired. For
these reasons, we recommend that you do not exceed
1/8 in. depth of cut in a single pass, regardless of the
bit size or the softness or condition of the workpiece.

To make deeper cuts it is therefore necessary to make as
many successive passes as required, lowering the bit 1/8
in. for each new pass. In order to save time, do all the
cutting necessary at one depth setting, before lowering
the bit for the next pass. This will also assure a uniform
depth when the final pass is completed.

WIDTH

OF CUT

DEPTH

OF CUT

 1ST.

PASS

 2ND.

PASS

 1ST.

PASS

 2ND.

PASS

Fig. 19

ROUTING

Your router is a versatile tool and can be used for many
different applications. You may rout grooves, carve
designs using a template, carve designs by freehand,
taper table and chair legs, mortise door jambs, or create
joints.

ROUTING GROOVES

See Figure 20.

When routing across the face of boards, set router at
desired depth of cut, place the edge of router base
against workpiece, and turn on the router. Slowly feed
the cutter into the workpiece along desired line of cut.

WARNING:

If desired depth of cut is greater than can be safely
cut in one pass, make cuts in two or more passes.

When routing straight cuts across stock, clamp a straight
edge to the workpiece to use as a guide. Position the
straightedge parallel to the line of cut and offset the
distance between the cutting edge of the cutter and the
edge of the router base. Hold the router base against the
straightedge and rout the groove.

Fig. 20

ROUTER FEED

DIRECTION

Summary of Contents for R181D

Page 1: ...een engineered and manufactured to our Ryobi s high standard for dependability ease of operation and operator safety When properly cared for the router will give you years of rugged trouble free perfo...

Page 2: ...for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 TABLE OF CONTENTS INTRODUCTION This router has many features...

Page 3: ...your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotat...

Page 4: ...for an extension cord 50 feet or less in length A cord exceeding 50 feet is not recommended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord wi...

Page 5: ...d injury and machine damage Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Wet Conditions Alert Do not expose to rain...

Page 6: ...d into an outlet double check the power supply EXTENSION CORDS When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle t...

Page 7: ...adjust the motor speed to required job conditions The variable speed control is located on the front of the router and allows the router to develop a no load speed from 15 000 to 25 000 min LOCKING AR...

Page 8: ...stance WARNING If any parts are missing do not operate the tool until the missing parts are replaced Failure to do so could result in possible serious personal injury PACKING LIST Router Fixed Base Pl...

Page 9: ...collet nut Refer to Removing Inserting Cutters later in this manual 3 Set the desired depth of cut Refer to Adjusting Depth of Cut later in this manual 4 Secure the workpiece 5 Plug the router into a...

Page 10: ...ck button As they align the gold spindle lock button will depress fully 6 Turn the depth adjusting ring counterclockwise until the motor is to its highest position NOTE As the motor is rising the gold...

Page 11: ...e depressing the gold spindle lock button As they align the gold spindle lock button will depress fully 6 Remove the motor housing from the plunge base NOTE As the motor is being removed from the base...

Page 12: ...ptions To remove the cutter Remove the cutter from the collet To insert the cutter a Insert the shank of the cutter until the shank bottoms out then pull it out 1 16 in 1 6 mm to allow for expansion w...

Page 13: ...that cuts be made at a depth not exceeding 1 8 in 3 2 mm and that several passes be made to reach deeper cuts Adjusting the depth of cut for the plunge router is different from adjusting the depth of...

Page 14: ...bar down so it touches the depth stop 8 Tighten the stop bar knob securely 9 Set the depth indicator to zero 10 Loosen the stop bar knob 11 Set the depth indicator to the desired depth of cut Note Ea...

Page 15: ...eness of your cut if you are not prepared Such a kickback is always in the direction opposite to the direction of bit rotation To guard against such a kickback plan your setup and direction of feed so...

Page 16: ...smooth cuts if allowed to run freely without the overload of a forced too fast feed Three things that cause force feeding are bit size depth of cut and workpiece characteristics The larger the bit or...

Page 17: ...he bit 1 8 in for each new pass In order to save time do all the cutting necessary at one depth setting before lowering the bit for the next pass This will also assure a uniform depth when the final p...

Page 18: ...e When freehand routing we suggest the following Draw or layout the pattern on workpiece Choose the appropriate cutter NOTE A core box or V groove bit is often used for routing letters and engraving o...

Page 19: ...der the workpiece to act as a guide This guide board must have exactly the same contour straight or curved as the workpiece edge If the guide is positioned so that its edge is flush with the workpiece...

Page 20: ...ed depth and lock the depth lock Adjust the subbase so that the end of the cutter is centered in the collar of the bushing Tighten the four subbase screws securely WARNING Failure to tighten screws co...

Page 21: ...router WARNING Failure to unplug your router could result in accidental starting causing serious injury Slide the two straight guide mounting posts into the holes in the side of the router base Set t...

Page 22: ...uct damage LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further...

Page 23: ...23 NOTES...

Page 24: ...00 525 2579 for your nearest Ryobi Authorized Service Center You can also check our Web site at www ryobitools com for a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model nu...

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