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MAINTENANCE

GENERAL

Avoid using solvents when cleaning plastic parts. Most
plastics are susceptible to damage from various types of
commercial solvents and may be damaged by their use.
Use clean cloths to remove dirt, carbon dust, etc.

WARNING:

Do not at any time let brake fluids, gasoline, petro-
leum-based products, penetrating oils, etc. come in
contact with plastic parts. They contain chemicals that
can damage, weaken, or destroy plastic.

Electric tools used on fiberglass material, wallboard,
spackling compounds, or plaster are subject to
accelerated wear and possible premature failure, as the
fiberglass chips and grindings are highly abrasive to
bearings, brushes, commutators, etc. Consequently, we
do not recommended that this tool be used for extended
work on these types of materials. If, however, you do
work with any of these materials, it is extremely important
that you clean the tool frequently by blowing it with an air
jet.

WARNING:

Always wear safety goggles or safety glasses with
side shields during power tool operation or when
blowing dust. If operation is dusty, also wear a dust
mask.

WARNING:  

When servicing use only identical Ryobi replacement parts. Use of any other parts may create a hazard or cause
product damage.

LUBRICATION

All of the bearings in this tool are lubricated with a
sufficient amount of high grade lubricant for the life of the
unit under normal operating conditions. Therefore, no
further lubrication is required.

CUTTERS

Get faster and more accurate cutting results by keeping
cutters clean and sharp. Remove all accumulated pitch
and gum from cutters after each use.

When sharpening cutters, sharpen only the inside of the
cutting edge. Never grind the outside diameter. Be sure
when sharpening the end of a cutter to grind the
clearance angle the same as originally ground.

COLLET

Dust and chips may collect on the collet from time to time,
making it necessary to clean the collet. To do so, remove
the collet assembly and wipe it with a clean dry rag.
Clean the taper in the shaft in the same manner. Never
immerse the collet or end of the shaft in a solvent or in
water. Before replacing the collet assembly, put a drop of
SAE30 motor oil on the inside of the nut, on the threads
of the shaft, and on the taper in the shaft. Replace the
collet assembly onto the shaft by hand only. Never
tighten the collet nut without a bit in the collet. This action
could permanently damage the collet.

ACCESSORIES

The following recommended accessories are included
with the tool.

ACCESSORIES

Template Guide Bushing Kit ............................. 4070177

Straight Guide ................................................... 6090080

WARNING:

The use of attachments or accessories not listed
could be hazardous.

Summary of Contents for R181D

Page 1: ...een engineered and manufactured to our Ryobi s high standard for dependability ease of operation and operator safety When properly cared for the router will give you years of rugged trouble free perfo...

Page 2: ...for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 TABLE OF CONTENTS INTRODUCTION This router has many features...

Page 3: ...your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotat...

Page 4: ...for an extension cord 50 feet or less in length A cord exceeding 50 feet is not recommended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord wi...

Page 5: ...d injury and machine damage Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Wet Conditions Alert Do not expose to rain...

Page 6: ...d into an outlet double check the power supply EXTENSION CORDS When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle t...

Page 7: ...adjust the motor speed to required job conditions The variable speed control is located on the front of the router and allows the router to develop a no load speed from 15 000 to 25 000 min LOCKING AR...

Page 8: ...stance WARNING If any parts are missing do not operate the tool until the missing parts are replaced Failure to do so could result in possible serious personal injury PACKING LIST Router Fixed Base Pl...

Page 9: ...collet nut Refer to Removing Inserting Cutters later in this manual 3 Set the desired depth of cut Refer to Adjusting Depth of Cut later in this manual 4 Secure the workpiece 5 Plug the router into a...

Page 10: ...ck button As they align the gold spindle lock button will depress fully 6 Turn the depth adjusting ring counterclockwise until the motor is to its highest position NOTE As the motor is rising the gold...

Page 11: ...e depressing the gold spindle lock button As they align the gold spindle lock button will depress fully 6 Remove the motor housing from the plunge base NOTE As the motor is being removed from the base...

Page 12: ...ptions To remove the cutter Remove the cutter from the collet To insert the cutter a Insert the shank of the cutter until the shank bottoms out then pull it out 1 16 in 1 6 mm to allow for expansion w...

Page 13: ...that cuts be made at a depth not exceeding 1 8 in 3 2 mm and that several passes be made to reach deeper cuts Adjusting the depth of cut for the plunge router is different from adjusting the depth of...

Page 14: ...bar down so it touches the depth stop 8 Tighten the stop bar knob securely 9 Set the depth indicator to zero 10 Loosen the stop bar knob 11 Set the depth indicator to the desired depth of cut Note Ea...

Page 15: ...eness of your cut if you are not prepared Such a kickback is always in the direction opposite to the direction of bit rotation To guard against such a kickback plan your setup and direction of feed so...

Page 16: ...smooth cuts if allowed to run freely without the overload of a forced too fast feed Three things that cause force feeding are bit size depth of cut and workpiece characteristics The larger the bit or...

Page 17: ...he bit 1 8 in for each new pass In order to save time do all the cutting necessary at one depth setting before lowering the bit for the next pass This will also assure a uniform depth when the final p...

Page 18: ...e When freehand routing we suggest the following Draw or layout the pattern on workpiece Choose the appropriate cutter NOTE A core box or V groove bit is often used for routing letters and engraving o...

Page 19: ...der the workpiece to act as a guide This guide board must have exactly the same contour straight or curved as the workpiece edge If the guide is positioned so that its edge is flush with the workpiece...

Page 20: ...ed depth and lock the depth lock Adjust the subbase so that the end of the cutter is centered in the collar of the bushing Tighten the four subbase screws securely WARNING Failure to tighten screws co...

Page 21: ...router WARNING Failure to unplug your router could result in accidental starting causing serious injury Slide the two straight guide mounting posts into the holes in the side of the router base Set t...

Page 22: ...uct damage LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further...

Page 23: ...23 NOTES...

Page 24: ...00 525 2579 for your nearest Ryobi Authorized Service Center You can also check our Web site at www ryobitools com for a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model nu...

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