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4

SPECIFIC SAFETY RULES

ADDITIONAL SAFETY RULES

Know your power tool. Read operator’s manual care-
fully. Learn its applications and limitations, as well
as the specific potential hazards related to this tool.

Following this rule will reduce the risk of electric shock,
fire, or serious injury.

Always wear safety glasses. Everyday eyeglasses
have only impact-resistant lenses; they are NOT
safety glasses. 

Following this rule will reduce the risk of

serious personal injury.

Protect your lungs. Wear a face or dust mask if the
operation is dusty. 

Following this rule will reduce the

risk of serious personal injury.

Protect your hearing. Wear hearing protection during
extended periods of operation. 

Following this rule will

reduce the risk of serious personal injury.

Inspect tool cords periodically and, if damaged, have
repaired at your nearest Authorized Service Center.
Constantly stay aware of cord location. 

Following this

rule will reduce the risk of electric shock or fire.

Check damaged parts. Before further use of the tool,
a guard or other part that is damaged should be care-
fully checked to determine that it will operate prop-
erly and perform its intended function. Check for align-
ment of moving parts, binding of moving parts, break-
age of parts, mounting, and any other conditions that
may affect its operation. A guard or other part that is
damaged should be properly repaired or replaced by
an authorized service center. 

Following this rule will

reduce the risk of shock, fire, or serious injury.

Do not abuse cord. Never carry the tool by the cord
or yank it to disconnect it from the receptacle. Keep
cord away from heat, oil, and sharp edges. 

Following

this rule will reduce the risk of electric shock or fire.

Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product will
draw. A wire gage size (A.W.G.) of at least 14 is rec-
ommended for an extension cord 50 feet or less in
length. A cord exceeding 50 feet is not recommended.
If in doubt, use the next heavier gage. The smaller
the gage number, the heavier the cord. 

An undersized

cord will cause a drop in line voltage resulting in loss of
power and overheating.

Inspect for and remove all nails from lumber before
using this tool. 

Following this rule will reduce the risk of

serious personal injury.

Drugs, alcohol, medication. Do not operate tool while
under the influence of drugs, alcohol, or any medi-
cation. 

Following this rule will reduce the risk of electric

shock, fire, or serious personal injury.

Save these instructions. 

Refer to them frequently and

use them to instruct others who may use this tool. If you
loan someone this tool, loan them these instructions also.

WARNING:

Some dust created by power sanding, sawing, grind-
ing, drilling, and other construction activities contains
chemicals known to cause cancer, birth defects or
other reproductive harm. Some examples of these
chemicals are:

lead from lead-based paints,

crystalline silica from bricks and cement and other
masonry products, and

arsenic and chromium from chemically-treated
lumber.

Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially
designed to filter out microscopic particles.

SERVICE

Tool service must be performed only by qualified
repair personnel. 

Service or maintenance performed

by unqualified personnel could result in a risk of injury.

When servicing a tool, use only identical replace-
ment parts. Follow instructions in the Maintenance
section of this manual. 

Use of unauthorized parts or

failure to follow Maintenance Instructions may create a
risk of electric shock or injury.

GENERAL SAFETY RULES

Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may  contact
hidden wiring or its own cord. 

Contact with a “live” wire will make exposed metal parts of the cutting tool “live” and

shock the operator.

Summary of Contents for R181D

Page 1: ...een engineered and manufactured to our Ryobi s high standard for dependability ease of operation and operator safety When properly cared for the router will give you years of rugged trouble free perfo...

Page 2: ...for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 TABLE OF CONTENTS INTRODUCTION This router has many features...

Page 3: ...your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotat...

Page 4: ...for an extension cord 50 feet or less in length A cord exceeding 50 feet is not recommended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord wi...

Page 5: ...d injury and machine damage Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Wet Conditions Alert Do not expose to rain...

Page 6: ...d into an outlet double check the power supply EXTENSION CORDS When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle t...

Page 7: ...adjust the motor speed to required job conditions The variable speed control is located on the front of the router and allows the router to develop a no load speed from 15 000 to 25 000 min LOCKING AR...

Page 8: ...stance WARNING If any parts are missing do not operate the tool until the missing parts are replaced Failure to do so could result in possible serious personal injury PACKING LIST Router Fixed Base Pl...

Page 9: ...collet nut Refer to Removing Inserting Cutters later in this manual 3 Set the desired depth of cut Refer to Adjusting Depth of Cut later in this manual 4 Secure the workpiece 5 Plug the router into a...

Page 10: ...ck button As they align the gold spindle lock button will depress fully 6 Turn the depth adjusting ring counterclockwise until the motor is to its highest position NOTE As the motor is rising the gold...

Page 11: ...e depressing the gold spindle lock button As they align the gold spindle lock button will depress fully 6 Remove the motor housing from the plunge base NOTE As the motor is being removed from the base...

Page 12: ...ptions To remove the cutter Remove the cutter from the collet To insert the cutter a Insert the shank of the cutter until the shank bottoms out then pull it out 1 16 in 1 6 mm to allow for expansion w...

Page 13: ...that cuts be made at a depth not exceeding 1 8 in 3 2 mm and that several passes be made to reach deeper cuts Adjusting the depth of cut for the plunge router is different from adjusting the depth of...

Page 14: ...bar down so it touches the depth stop 8 Tighten the stop bar knob securely 9 Set the depth indicator to zero 10 Loosen the stop bar knob 11 Set the depth indicator to the desired depth of cut Note Ea...

Page 15: ...eness of your cut if you are not prepared Such a kickback is always in the direction opposite to the direction of bit rotation To guard against such a kickback plan your setup and direction of feed so...

Page 16: ...smooth cuts if allowed to run freely without the overload of a forced too fast feed Three things that cause force feeding are bit size depth of cut and workpiece characteristics The larger the bit or...

Page 17: ...he bit 1 8 in for each new pass In order to save time do all the cutting necessary at one depth setting before lowering the bit for the next pass This will also assure a uniform depth when the final p...

Page 18: ...e When freehand routing we suggest the following Draw or layout the pattern on workpiece Choose the appropriate cutter NOTE A core box or V groove bit is often used for routing letters and engraving o...

Page 19: ...der the workpiece to act as a guide This guide board must have exactly the same contour straight or curved as the workpiece edge If the guide is positioned so that its edge is flush with the workpiece...

Page 20: ...ed depth and lock the depth lock Adjust the subbase so that the end of the cutter is centered in the collar of the bushing Tighten the four subbase screws securely WARNING Failure to tighten screws co...

Page 21: ...router WARNING Failure to unplug your router could result in accidental starting causing serious injury Slide the two straight guide mounting posts into the holes in the side of the router base Set t...

Page 22: ...uct damage LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions Therefore no further...

Page 23: ...23 NOTES...

Page 24: ...00 525 2579 for your nearest Ryobi Authorized Service Center You can also check our Web site at www ryobitools com for a complete list of Authorized Service Centers MODEL NO AND SERIAL NO The model nu...

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