RuggedCom RuggedRouter RX1000 Installation Manual Download Page 1

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RuggedRouter

RX1000 Family

Industrially Hardened

Cyber Security Appliance

Installation Guide

August 2, 2011

www.ruggedcom.com

Summary of Contents for RuggedRouter RX1000

Page 1: ...RuggedRouter RX1000 Family Industrially Hardened Cyber Security Appliance Installation Guide August 2 2011 www ruggedcom com ...

Page 2: ...ven in this document is reviewed regularly and any necessary corrections will be included in subsequent editions We appreciate any suggested improvements We reserve the right to make technical improvements without notice Registered Trademarks RuggedRated ROS and eRSTP are trademarks of RuggedCom Inc RuggedRouter and RuggedSwitch are registered trademarks of RuggedCom Inc Other designations in this...

Page 3: ...nce of procedures other than those specified herein may result in hazardous radiation exposure This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and void Should this device require service see the Warranty section of this installation guide Important Notice for Cellular Options If this equipment is ordered with one of the c...

Page 4: ...on Ports 25 4 1 RJ45 Twisted Pair Data Ports 25 4 2 Fiber Optic Ethernet Ports 26 4 3 WAN Ports 28 4 4 DSL 29 4 5 DDS 30 4 6 Modem Port 31 4 7 Serial Card 32 4 8 RS485 Wiring 33 4 9 Transient Protection on Communication Ports 34 4 10 Precision Time Protocol PTP Card 34 4 11 RS232 EXT Modem Card 39 4 12 Cellular Modems 40 5 Technical Specifications 43 5 1 Power Supply Specifications 43 5 2 Failsafe...

Page 5: ... Testing 22 Figure 16 Failsafe Alarm Relay Wiring 23 Figure 17 Console port location on display board 24 Figure 18 RX1000 Console cable 24 Figure 19 RJ45 jack pin configuration 25 Figure 20 10FL ST connector 27 Figure 21 100FX MTRJ connector 27 Figure 22 100FX 1000LX LC connector 27 Figure 23 100FX 1000LX SC connector 27 Figure 24 100FX 1000LX ST connector 27 Figure 25 RJ45 jack pin configuration ...

Page 6: ... RJ45 pinout 32 Table 12 GPS Antenna Specifications 36 Table 13 Coaxial Cable Delay 37 Table 14 IRIG B Output Specifications 38 Table 15 RS232 EXT Modem Card pinout 39 Table 16 Verizon Contact Numbers 40 Table 17 EVDO Antenna Requirements 40 Table 18 HSPA Antenna Requirements 42 Table 19 GSM EDGE Antenna Requirements 42 Table 20 Main Power Supply Specifications 43 Table 21 PoE Power Supply Specifi...

Page 7: ...d modem serial interface and time synchronization options are also available The RX1000 series is hardened to the RuggedRatedTM specification which provides a high level of immunity to electromagnetic interference EMI and heavy electrical surges typical of the harsh environments found in many industrial applications An operating temperature range of 40 to 85 C 40 to 185 F allows the RX1000 to be p...

Page 8: ...P and RX1100P o 100BaseFX WAN Port Options up to 8 ports o T1 E1 channelized unchannelized supports 2 Mbps G 703 with 120 ohm balanced connections o T3 E3 DS3 o 56 Kbps DDS o DSL supports G 992 1 G 992 2 G 992 Annex A Serial Ports up to 8 ports o Fully compliant EIA TIA RS485 RS422 RS232 software selectable serial ports o Raw socket mode support allows conversion of any serial protocol Embedded Mo...

Page 9: ... as well as for the entire device to allow simple diagnosis and troubleshooting It features RS232 console port for out of band console access and configuration Power supply and Alarm status indicators Convenient port status indicators conveying link activity information System reset via push button if held for 5 seconds Figure 1 LED Display Panel Console Port Push Button LAN WAN Port Status Indica...

Page 10: ... to web management interface to determine alarm code Off No alarms exist Table 1 LED Display Device status LED behavior definition The AN WAN port status indicators as well as the dedicated PPP GPS status indicators provide a quick visual indication of the operational status of each function Although the behavior of each LED display will differ according to hardware a standard color scheme has bee...

Page 11: ...andard RuggedCom dual port Ethernet modules Each Ethernet module is equipped with two LEDs that indicate link activity status information The LED will be solid for ports with link and will blink for activity The diagram in Figure 2 highlights each port and its associated link activity LED Figure 2 Ethernet panel LED description Port 1 Port 2 Port 3 Port 4 ...

Page 12: ...ns the RX1000 series can be ordered with connectors on the front of the unit or can located on the rear of the chassis to allow for all data and power cabling to be installed and connected at the rear of the rack See Figure 3 for examples of rack mount orientation Figure 3 RX1000 Rack mount orientation options 19 Rack mount I O Connector Orientation Options Front LED Display and I O Panels Rear Po...

Page 13: ...tire chassis can then be mounted to a standard 19 rack An additional two rack mount adapters are included to optionally secure the rear of the chassis in high vibration or seismically active locations NOTE Since heat within the RX1000 is channeled to the enclosure it is recommended that 1 rack unit of space 1 75 be kept unpopulated and free of equipment above each RX1000 series product to allow co...

Page 14: ...t chassis Both options involve the use of the Panel DIN adapters to be mounted on each side of the chassis enclosure The adapter allows the chassis to be mounted on the standard 1 DIN rail using the grooves in the adapter secured using the included Phillips screw See Figure 6 for a Panel DIN mount diagram Figure 6 RX1000 Panel DIN Rail mounting diagram ...

Page 15: ... Figure 7 and Figure 8 Philips Screw Terminal without Cover Philips Screw Terminal with Cover Safety Cover Safety Cover Screws Chassis Ground Connection Surge Chassis Ground Jumper Terminal Figure 7 RX1000 Series Phillips Screw Terminal Block Phoenix Plug Terminal without Cover Phoenix Plug Terminal with Cover Safety Cover Screws Safety Cover Chassis Ground Connection Terminal Surge Chassis Ground...

Page 16: ...rminal block Surge Ground is used as the ground conductor for all surge and transient suppression circuitry 3 PS1 Neutral PS1 Neutral is connected to the negative terminal if the power source is DC or to the Neutral terminal if the power source is AC 4 Chassis Ground Chassis Ground is connected to the Safety Ground terminal for AC inputs or the equipment ground bus for DC inputs Chassis ground con...

Page 17: ...ggedCom Rev 122 Terminal Description Usage 5 PS2 PS2 is connected to the positive terminal of a 48VDC power supply 7 PS2 PS2 is connected to the negative terminal of a 48VDC power supply Table 4 RX1000P RX1100P power supply connection differences ...

Page 18: ...e 11 AC Dual Redundant Power Supply Wiring Example NOTES 100 240VAC rated equipment A 250VAC appropriately rated circuit breaker must be installed Equipment must be installed according to the applicable country wiring codes When equipped with two high voltage power supplies independent AC sources can be used to power the product for greater redundancy ...

Page 19: ...NOTES 88 300VDC rated equipment A 300VDC appropriately rated circuit breaker must be installed A circuit breaker is not required for 12 24 or 48 VDC rated power supplies For dual DC power supplies Separate circuit breakers must be installed and separately identified Equipment must be installed according to the applicable country wiring codes ...

Page 20: ...uipment A 300VDC appropriately rated circuit breaker must be installed 100 240VAC rated equipment A 250VAC appropriately rated circuit breaker must be installed A circuit breaker is not required for 48 or 24VDC rated power supplies Separate circuit breakers must be installed and separately identified Equipment must be installed according to the applicable country wiring codes ...

Page 21: ...DC for PoE Figure 14 AC Input to PS1 and 48VDC Input to PS2 for PoE NOTES 100 240VAC rated equipment A 250VAC appropriately rated circuit breaker must be installed A circuit breaker is not required for 48VDC rated power supplies Equipment must be installed according to the applicable country wiring codes ...

Page 22: ...ated on terminal 2 4 and 6 of the power supply terminal block This metal jumper connects transient suppression circuitry to chassis ground and must be removed in order to avoid damage to transient suppression circuitry during HIPOT testing Figure 15 shows the proper HIPOT test connections and should be followed to avoid damage to the device Figure 15 Dielectric Strength HIPOT Testing ...

Page 23: ...ducts The contacts are energized upon power up of the unit and remain energized until a critical error occurs The proper relay connections are shown in Figure 16 One common application for this output is to signal an alarm if a power failure or removal of control power occurs Normally Open Normally Closed Common Normal contact state without power applied to device Figure 16 Failsafe Alarm Relay Wi...

Page 24: ... Figure 17 Console port location on display board Figure 18 RX1000 Console cable For reference the console cable pinout is shown in Table 5 RuggedCom RS232 over RJ45 pinout specification Signal Name PC is DTE DB9 Female RJ45 Male DCD Carrier detect 1 2 RxD Receive data to DTE 2 5 TxD Transmit data from DTE 3 6 DTR Data terminal ready 4 3 Signal GND 5 4 DSR Data set ready 6 1 RTS Ready to send 7 8 ...

Page 25: ...auto power off when cables are disconnected Figure 19 shows the RJ45 receptacle pin configuration and Table 6 describes the pin assignment Figure 19 RJ45 jack pin configuration 10 100Base TX pinout Pin Ethernet Function PoE Function 1 RX V 2 RX V 3 TX V 4 NC NC 5 NC NC 6 TX V 7 NC NC 8 NC NC Table 6 RJ45 Ethernet pin assignment Although transient suppression circuitry is present on all RJ45 ports ...

Page 26: ...stablishment and operation Modules populated on the top row of the device typically have locking mechanisms or tabs towards the top of the unit Modules located on the bottom row of the device have locking mechanisms or tabs towards the bottom of the device The following figures show each fiber optic connector style with a side and top view to allow the user to identify the proper cable connection ...

Page 27: ...rts RuggedRouter RX1000 Family 27 RuggedCom Rev 122 Figure 20 10FL ST connector Figure 21 100FX MTRJ connector Figure 22 100FX 1000LX LC connector Figure 23 100FX 1000LX SC connector Figure 24 100FX 1000LX ST connector ...

Page 28: ... typically located on the chassis The T1 E1 WAN ports are equipped with standard RJ45 receptacles whose pin assignment is described in Table 7 The user should take note of the orientation of the RJ45 receptacle when inserting or removing cabling Figure 25 RJ45 jack pin configuration T1 E1 pinout Pin Description 1 RRING 2 RTIP 3 NC 4 TRING 5 TTIP 6 NC 7 NC 8 NC Table 7 RJ45 T1 E1 pin assignment Fig...

Page 29: ... Annex A ADSL over POTS Each DSL port is equipped with a standard RJ11 receptacle with the pin configuration shown in Figure 27 and whose pin assignment is listed in Table 8 The user should take note of the orientation of the RJ11 receptacle when inserting or removing cabling Figure 27 RJ11 jack pin configuration RJ11 pin outs Pin Description 1 NC 2 NC 3 RING 4 TTIP 5 NC 6 NC Table 8 ADSL RJ11 pin...

Page 30: ...ne interface with a standard RJ 45 receptacle whose pin configuration is described in Table 9 and one secondary 128 kbps RS232 port The RS232 port is currently not supported Figure 28 RJ45 jack pin configuration RJ45 DDS pinout Pin Description 1 R1 Transmit data to network Ring 1 2 T1 Transmit data to network Tip 1 3 NC 4 NC 5 NC 6 NC 7 T Receive data from network Tip 8 R Receive data from network...

Page 31: ... note of receptacle orientation to ensure proper connection with cable Figure 29 RJ11 jack pin configuration RJ11 pinouts Pin Description 1 NC 2 NC 3 RING 4 TIP 5 NC 6 NC Table 10 Modem RJ11 pin configuration Figure 30 V 90 Modem Card location Pin 6 Pin 1 This product meets the applicable Industry Canada technical specifications The Ringer Equivalence Number is an indication of the maximum number ...

Page 32: ...2 Mode RS485 Mode RS422 Mode 1 DSR RI RX 2 DCD 3 DTR 4 COM Isolated GND 5 RX RX 6 TX TX RX TX 7 CTS 8 RTS TX RX TX Shield Chassis GND Table 11 RS232 RS485 RS422 via RJ45 pinout NOTE Pins 1 2 and 3 are connected internally Pins 7 and 8 are connected internally No internal termination is provided In RS232 mode these pins enter a high impedance state A DTE that asserts DTR and expects DSR or DCD will...

Page 33: ...t polarity must be observed throughout a single daisy chain 3 The number of devices wired should not exceed 32 and total distance should be less than 4000 feet at 100 kbps 4 The COM terminals should be connected to the common wire inside the shield 5 The shield COM should be connected to earth ground at ONE single point to avoid loop currents The RX1000 series RS485 COM terminals are floating and ...

Page 34: ...ariety of time synchronization methods including Network Time Protocol NTP IRIG B and IEEE 1588 making it a flexible product for new and existing installations NTP is the standard for synchronizing the clocks of computer systems throughout the Internet and is suitable for systems that require accuracies in the order of 1 ms IRIG B time synchronization relies on the Global Positioning System GPS as...

Page 35: ... GPS antenna must have a clear view of the sky in order to receive the low power signals and track the maximum number of satellites Rooftops or other structures clear of obstructions and with a clear view of the horizon are ideal Elements of a typical GPS antenna system Active GPS Antenna required Coaxial cable to connect the elements required Lightning arrestor optional Line Amplifier or Filter o...

Page 36: ...P GPS Input includes antenna gain cable loss lightning arrestor loss line amplifier gain and filter loss Total Gain 18 dBi Axial Ratio 3 dB Output VSWR 2 5 Table 12 GPS Antenna Specifications NOTES The PTP card s GPS input provides 5 VDC at up to 10 mA to power the antenna Best results can be achieved with a total gain of 16 dB includes antenna gain cable loss lightning arrestor loss line amplifie...

Page 37: ... structures that attract lightning GPS antenna damage is usually not the result of a direct lightning strike but due to high currents induced by the effects of a lightning strike on a nearby structure RuggedCom also recommends installing lightning arrestors in the antenna line to protect the receiver and connected devices If a lightning arrestor is installed it is important to ensure that it has a...

Page 38: ...m of the interface between the IRIG B source and connected devices Vs Rs Rc RL N Source Cabling Device Figure 34 IRIG B Simplified Schematic The maximum number of devices N that can be connected to the source is determined by checking if the source current IS required to drive the connected devices is less than the maximum drive current the source can provide and verifying that the load voltage VL...

Page 39: ... bottom of the RX1000 The pinout of the card is given in Table 15 Figure 35 DB9 female pin configuration Pin Signal 1 CD 2 RXD 3 TXD 4 DTR 5 COM Isolated ground 6 DSR 7 RTS 8 CTS 9 RI Table 15 RS232 EXT Modem Card pinout NOTE that although a DB9 RS232 DTE connector is ordinarily male the female connector has been used here for reasons of durability there are no pins to bend A commonly available ma...

Page 40: ...fastest mode available when a data call is made Main antenna and Receive Diversity antenna connections are made to the 50 Ω SMA connectors located on either side of the front faceplate The modem may be installed in slot 5 or slot 6 of the router For antenna placement please refer to the faceplate diagram see Figure 36 Figure 36 EVDO Modem Faceplate Characteristics of the radio antenna requirements...

Page 41: ...he HSPA module see Figure 37 Instructions for installing the SIM are as follows Remove power from the unit Remove the SIM protective cover marked HSPA by unscrewing the two screws on either side with a 2 Phillips screwdriver Insert the SIM with the angled side first An audible click will indicate that the SIM is in position Slide the latch over the SIM to secure it in place Reattach the SIM protec...

Page 42: ... made through the access panel on the top of the RuggedRouter see Figure 38 Instructions for installing the SIM are as follows Remove power from the unit On the top of the RuggedRouter remove the SIM access panel as shown in Figure 38 Remove the three screws with a 2 Phillips screwdriver Insert the SIM card with the angled side first An audible click will indicate that the SIM is in position Reatt...

Page 43: ...ions Power Supply Type PS2 1 Input Range Internal Fuse Rating Maximum Power Consumption Minimum Maximum 48 VDC 37 VDC 72 VDC 2A T 3 68 W Table 21 PoE Power Supply Specifications NOTES 1 RX1000 and RX1100 can use the Main Power Supply for PS1 and optionally PS2 RX1000P and RX1100P use the Main Power Supply in PS1 only and the PoE Power Supply in PS2 only 2 This is the same power supply for both AC ...

Page 44: ... series router The type of optics desired must be specified at time of ordering The dual port Ethernet optical specifications for RX1000 slot 3 and slot 4 are shown in Table 24 organized by module order code Module order codes are contained within each product s inventory data file when assembled and configured at the factory Optics Order Code Mode Connector Tx nm Cable Type2 Tx Pwr dBm 3 Min Max ...

Page 45: ... ports 40 A m continuous 1000 A m for 1 s N A IEC 61000 4 29 Voltage Dips Interrupts D C Power ports 30 for 0 1s 60 for 0 1s 100 for 0 05s N A A C Power ports 30 for 1 period 60 for 50 periods N A IEC 61000 4 11 100 for 5 periods 100 for 50 periods2 N A IEC 61000 4 12 Damped Oscillatory Signal ports 2 5kV common 1kV differential mode 1MHz 3 D C Power ports 2 5kV common 1kV differential mode 1MHz 3...

Page 46: ...ommon mode 1MHz D C Power ports 2 5kV common differential mode 1MHz A C Power ports 2 5kV common differential mode 1MHz C37 90 6 H V Impulse Signal ports 5 kV Failsafe Relay D C Power ports 5 kV A C Power ports 5 kV C37 90 6 Dielectric Strength Signal ports 2kV AC Failsafe Relay D C Power ports 1 5kV DC A C Power ports 2kV AC Table 26 IEEE 1613 Type Tests NOTES If the unit contains copper ports th...

Page 47: ... Tests 5 8 Operating Environment Parameter Range Comments Ambient Operating Temperature 40 to 85 C Ambient Temperature as measured from a 30cm radius surrounding the center of the enclosure Ambient Relative Humidity 5 to 95 Non condensing Ambient Storage Temperature 40 to 85 C Table 28 Operating Environment 5 9 Agency Approvals Agency Standards Comments CSA CSA C22 2 No 60950 UL 60950 Passed CE EN...

Page 48: ...edRouter RX1000 Family 5 10 Cellular Modem Certifications Certifications CE Mark Safety Certifications UL 60950 cUL 60950 EN 60950 AS NZS 6950 2000 EMC Approvals FCC Part 2 15 22 24 EN 55022 EN 55024 Network PTCRB Table 30 Cellular Modem Certifications ...

Page 49: ...ons Parameter Value Comments Dimensions 18 29 x 12 14 x 1 75 inches 464 57 x 308 356 x 44 45 mm Length x Width x Height with mounting brackets installed Weight 10 lb 4 5 Kg Enclosure 18 AWG galvanized steel Table 31 RX1000 Series Mechanical Specifications Figure 39 RX1000 Series mechanical dimensions ...

Page 50: ...of five 5 years from date of purchase For warranty details visit http www ruggedcom com or contact your customer service representative Should this product require warranty or service contact the factory at RuggedCom Inc 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Phone 1 905 856 5288 Fax 1 905 856 1995 ...

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