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Roxell Minimax Line, Use And Assembly Manual

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ROXELL - 001 - 2112

MINIMAX LINE -

TABLE OF CONTENTS

OPTION : CENTRAL WINCH W/GEARBOX -- MOTOR OPERATED

II--23

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OPTION : CONTROL PANEL FOR CENTRAL WINCH

II--24

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OPTION : CONTROL PANEL FOR CENTRAL WINCH

II--25

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CUT--OFF SWITCH

II--26

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CONTROL PANEL WITH TIME CLOCK

II--27

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BOX W/COUNTER

II--27

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MINIMUM SWITCH

II--28

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MINIMAX END CONTROL UNITW/SENSOR

II--29

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MOVABLE INTERM.CONTROL UNIT WITH SENSOR

II--30

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PART III : INSTALLATION INSTRUCTIONS

GENERAL SAFETY RULES

III--1

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GENERAL LAY--OUT -- COMPONENT NUMBERS -- IMPORTANT

III--2/3

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TOOLS

III--4

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TO INSTALL ALL FEEDER PAN COMBINATIONS -- TO REMOVE THE PAN

III--5/7

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TO INSTALL THE ANTI WASTE COLLAR -- TO INSTALL THE SHUT--OFF SHELL

III--8/9

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OPT. : INSTALLATION OF THE HINGED PAN -- TO INSTALL THE GRILL LOCK

III--9/10

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TO INSTALL THE FEEDER LINE

III--11

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FEEDER LINE SUSPENSION

III--12/13

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CENTRAL WINCH INSTALLATION

III--14

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TO INSTALL THE MAIN CABLE

III--15/16

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DRAWINGS OF SUSPENSION SYSTEM WITH CENTRAL WINCH

III--17

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TWO SHORT FEEDER LINES WITH ONE CENTRAL WINCH

III--17

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LINE SUSPENSION

III--18

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TO INSTALL THE CONTROL UNIT AND THE MOTOR -- POWER UNIT SUSPENSION

III--19

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TO INSTALL & SUSPEND THE 100KG HOPPER

III--20

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TO INSTALL THE INTERMEDIATE CONTROL -- TO INSTALL THE TUBE WITH HOLE

III--21

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TO INSTALL THE AUGER

III--22/23

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TO INSTALL THE THUMPER (OPTION)

III--24

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TO INSTALL THE ANTI----SWINGING CLAMP&HIGH ANTIROOST PLATE (OPTION)

III--25

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TOINSTALLMINIMAXCONTROLUNITWITHSENSOR(OPTION)

III--26

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TOINSTALLTHEANTIPERCHCABLE

III--27/28

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TO INSTALL THE FLEX AUGER FEED SUPPLY SYSTEM

III--29

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TO INSTALL THE TELESCOPICAL TUBE

III--30

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ELECTRICITY .... WATCH OUT !

III--31

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ELECTRICAL SYMBOLS

III--32

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WIRING DIAGRAM FOR SINGLE PHASE MOTORS

III--33

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WIRING DIAGRAM FOR THREE PHASE MOTORS

III--33

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WIRING DIAGRAM FOR CONTROL PANEL W/TIME CLOCK

III--34

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GENERAL CONNECTION DIAGRAM (SINGLE PHASE)

III--35

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GENERAL CONNECTION DIAGRAM (THREE PHASE)

III--36

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ELECTRICAL CONNECTION OF THE WINCH MOTOR (3--PHASE)

III--37

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CONNECTION & WIRING DIAGRAM OF THE WINCH MOTOR (SINGLE PHASE)

III--38

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GENERAL TERMS AND CONDITIONS OF SALE

Summary of Contents for Minimax Line

Page 1: ...001 2112 00101253 00101253 Original use and assembly guide Use and Assembly Guide Instructions for the user Components Installation instructions EN ENGLISH ...

Page 2: ...IMAX LINE FEEDER PANS II 5 FEEDER LINE COMPONENTS II 6 OPTION FOR DUCKS FEEDER LINE COMPONENTS ST ST II 6 STRAINER FOR 100KG HOPPER II 6 HOPPER EXTENSION II 7 100KG HOPPER II 7 OPTION FOR DUCKS 100 KGHOPPER STAINLESS STEEL II 8 HALF COVER FOR 100KG HOPPER II 8 CAST IRON BALL OPTION II 9 THUMPER OPTION II 9 FEED INTAKE BOOT II 9 TUBE II 9 OPTION FOR DUCKS FEED INTAKE BOOT POULTRY ST ST II 10 POULTR...

Page 3: ... SYSTEM WITH CENTRAL WINCH III 17 TWO SHORT FEEDER LINES WITH ONE CENTRAL WINCH III 17 LINE SUSPENSION III 18 TO INSTALL THE CONTROL UNIT AND THE MOTOR POWER UNIT SUSPENSION III 19 TO INSTALL SUSPEND THE 100KG HOPPER III 20 TO INSTALL THE INTERMEDIATE CONTROL TO INSTALL THE TUBE WITH HOLE III 21 TO INSTALL THE AUGER III 22 23 TO INSTALL THE THUMPER OPTION III 24 TO INSTALL THE ANTI SWINGING CLAMP ...

Page 4: ...tly by the final user The liability of Roxell ends in case the end user changes or adapts the installation himself 5 PERSONNEL QUALIFICATIONS USER The person who uses a function or operation of a product for their work or who works on the product The user must be able to read the instructions for use and fully understand them The user has knowledge of the functioning and construction of the in sta...

Page 5: ...sal charge for the return and recycling Small products and small quantities can be processed by the local collection agencies 2 In other countries outside the European Union If you want to dispose of this product contact the local authorities for information concerning the correct disposal procedure 8 THE LEVEL OF NOISE EMISSION The noise level of the installation in operation does not exceed 70dB...

Page 6: ...MINIMAX LINE TABLE OF CONTENTS ROXELL 001 2007 NOTES ...

Page 7: ...I 1 PART I INSTRUCTIONS FOR THE USER ...

Page 8: ...MINIMAX LINE INSTRUCTIONS FOR THE USER ROXELL 001 2111 I 2 ...

Page 9: ... stay underneath when lowering or winching up the lines circuit 6 If the auger stalls immediately switch off the system Carefully read the trouble shooting guide and strictly follow instructions Contact a technically trained person An auger under tension can cause very serious injuries when released 7 Regularly check the elbow trough and or tube connections Tighten if necessary 8 Ensure that the h...

Page 10: ... from the bin If for certain reasons the last line is not enough used by the birds it is possible that the other linesmight run empty This can be prevented by using a time clock The time clock should be set such that the feeder is regularly emptied or decreased to a low feed level However you can help to ensure that enough birds eat from the last line by taking care of ventilation house structure ...

Page 11: ... the feeder lines The 100kg hopper should be filled before starting the lines So the transport system has a head start to supply the hoppers Spread some feed on the litter so that the birds do not rush onto the pans when the augers start Another method winch up the feeder lines so that birds cannot reach the pans Only then fill up the pans and lower the lines but make sure that birds don t push ea...

Page 12: ...ing the meal Sick birds are more easily identified the system works more regularly less switching on oft less risk that the system runs empty You have better control of the system s performance HOW TO PROGRAMME There are many ways Your house the breed of birds the feed you choose and the possibilities you have as a user determine the best programme Thepurposeis alwaysthesame dividethe24hour period...

Page 13: ... after cleaning X Check connection of cable X Check connection of pulleys X Check suspension of tubes and motors X Keep suspension cord cable in tension X 5 Poultry perch cable above the tubes elbows Check cable X 6 Pans Check possible damages of pans X 7 Sensors switches Check operation of safety switch or sensor X Check electrical wiring X 8 Control pan Remove the pan and clean the inside tube X...

Page 14: ...Check current supply at motor location Start the motor Measure start current on motors Wiring must be thick enough to guarantee good operation of the system Object blocks the auger Motor runs then stalls Feed sticks to the tubes Check if there are no objects in the boot the control unit and the drop holes of the feeder pans Remove any objects 4 Auger stalls Anchor bearing worn out or broken Replac...

Page 15: ... 1 is empty while the feed level in the second hopper corresponds with the position of the level switch Birds massively move to one side of the house i e depending upon theposition of the sun A The problem occurs sporadically You can solve the problem by changing the round hole in the Flex Auger tube above hopper 1 into a rectangular one Install two outlet drops above hopper 1 see fig 3 if necessa...

Page 16: ...s also breeders ducks Weeks Age of birds 0 open feed windows 1 2 3 4 5 pans full manual operation closed feed windows BROILERS LAYERS rearing Winch up EASY START automatic operation on control pan 6 AVOID FEED WASTAGE ADJUST FEEDER HEIGHT Lower add feed saver collar with 4 strut grill DUCKS TURKEYS DUCKS TURKEYS Winch up TURKEYS 0511 00104661 ...

Page 17: ... from 1 week layer chicks 2 weeks turkey chicks do not use it constantly use as WARNING AVOID DRAUGHTS Poultry perch system for partial brooding AVOID DARKNESS The last day run the tubes empty and let the birds empty the pans as much as possible Remove possible feed residues by turning the pans a couple of times 180 degrees around the tubes or by removing the pans from the grills Protect electrica...

Page 18: ...2 EG Bijlag Directive 2006 42 EC EG Elektromagnetisc 49 1993 A1 2008 E t de machine waarin achinerichtlijn is verk nen omkleed verzoek achine door te geven de intellectueel let 108 EC Electromagn 1993 A1 2008 EN which it is to be the Machinery Dire uest of the national mpleted machinery T ation is provided does partly completed ge II 1 B C Annex che EN ISO n het klaard van de De netic N ISO ective...

Page 19: ...4 108 EG Elektromagnetische Compatibiliteit de geharmoniseerde Europese Normen EN ISO 13857 EN 349 1993 A1 2008 EN ISO 12100 2010 gemotoriseerd EN 60204 1 2006 Deze verklaring betreft uitsluitend de machine in de toestand waarin zij in de handel is gebracht met uitsluiting van de later door de eindgebruiker toegevoegde componenten en of verrichte bewerkingen NL Relating to this declaration is conf...

Page 20: ......

Page 21: ... 125 EC the European standard IEC 60034 for the environmentally friendly design of elec tronic motors which exceed 0 75 kW IE2 because Roxell feeding and drinking systems are made to function at an ambient temperature above 40 C 2 COMMUNICATION For all communication concerning parts spare parts refer to the appropriate part number not part name ...

Page 22: ...MINIMAX LINE INSTALLAITON INSTRUCTIONS ROXELL 001 0508 III 2 GENERAL LAY OUT ...

Page 23: ...I 16 11 ANCHOR BRACKET LOW 00102681 II 5 ANCHOR BRACKET LOW STAINLESS STEEL 00103580 12 POWER UNIT SEVERAL II 18 13 CONTROL UNIT 00102889 II 15 CONTROL UNIT STAINLESS STEEL 00104844 II 16 II 17 14 CUT OFF SWITCH SEVERAL II 26 15 100KG HOPPER 00100602 II 7 100 KG HOPPER STAINLESS STEEL 00103630 II 8 16 FEED INTAKE BOOT POULTRY OPTION 00106500 II 9 FEED INTAKE BOOT POULTRY ST ST 00106625 II 10 POULT...

Page 24: ...MINIMAX LINE COMPONENTS ROXELL 001 2112 II 4 1 2 OPTION AUGER INJECTOR KIT 09701905 Key Name Part Nr Qt 1 AUGER INJECTOR Ø35 1X50 8 19700749 1 2 AUGER INJECTOR INLET 19700673 1 ...

Page 25: ...AX 00400572 3 FEEDER PAN MINIMAX H 00104224 13 SUPPORT LOCK 10401230 4 4 STRUT GRILL 00400564 14 HINGEJOINT 00101105 5 14 STRUT GRILL 0101246 15 TOOL FOR HINGE JOINT MINIMAX 09701376 6 10 STRUT GRILL 00103135 19 GRILL LOCK F MULTIMAX PAN 00600304 7 SUPPORT CONE 00101212 20 SUPPORT CONEFOR SLEDGE 00103085 8 ADJUSTER RING SHORT 00101204 21 SHUT OFF SLIDE FOR MINIMAX 00104752 9 ADJUSTER RING LONG 002...

Page 26: ...IN 603 8 8 20101432 15 TUBECLAMP HALF Ø45 10107365 FEEDER LINE COMPONENTS Key Name Part Nr Key Name Part Nr 2 ANCHOR BRACKET LOW STAINLESS STEEL 00103580 10 TUBE 3 05M W O HOLES ST ST 00104232 3 SPRING STAINLESS STEEL 00402594 TUBE 3 05M W 1 RECTANGULAR HOLE ST ST 00104240 4 SET SCREW M8X8 00101394 TUBE 3 05M W 3 RECTANGULAR HOLES ST ST 00104265 5 CABLE CLAMP BODY 00101386 TUBE 3 05M W 4 RECTANGUL...

Page 27: ...ER SIDE 10102259 4 9 PATENT DECAL 10103893 1 2 PVC TUBE Ø90 L 700 MM 10102382 1 10 SCREW M4X10 DIN 84 4 8 20100806 8 3 TUBE SUPPORT ASS Y 10102390 1 11 NUT M4 20100681 8 4 SCREW LINK Ø3 5 10203156 1 12 FASTENER 30 1056 MSZN 10201697 1 5 HOPPER HOOK 10105393 1 13 FASTENING HOOK 10202200 1 6 NUT M6 DIN 934 20100210 34 14 HOPPER COVER GRILL 10103075 1 7 HANGER 10102291 1 18 SPRING COTTER Ø2 20100749 ...

Page 28: ...A2 20103883 34 2 PVC TUBE Ø90 L 700 MM 10102382 1 9 PATENT DECAL 10103893 1 3 TUBE SUPPORT ASS Y ST ST 10107829 1 10 SCREW M4 x 16 DIN 933 A2 20102638 8 4 SCREW LINK Ø3 5 10203156 1 11 NUT M4 DIN 934 A2 20102646 8 5 HOPPER HOOK ST ST 10107795 1 12 FASTENER 30 1056 SS 10107845 1 6 NUT M6 DIN 934 A2 STAINLESS STEEL 20102257 34 13 FASTENING HOOK ST ST 10107811 1 7 HANGER ST ST 10107787 1 HARDWARE KIT...

Page 29: ...R HOLDER 13107974 2 4 LOCKNUT M6 DIN 985 20100400 4 5 BOLT M6X16 DIN 933 8 8 20100178 4 Key Name Part Nr Qt 1 BOOT BODY WELDMENT 10102192 1 2 REINFORCEMENT HOOK 10107597 1 3 TUBE CLAMPASSEMBLY Ø45 MM 00102921 1 4 NUT M5 DIN 934 20100152 2 5 BOLT M5X10 DIN 933 20100111 2 6 ANCHOR BEARING ASS Y 10111441 1 7 DECAL HANDS WARNING 13106596 1 FEED INTAKE BOOT 00106500 3 5 1 6 4 7 2 TUBE 44 5 mm ...

Page 30: ...T POULTRY ST ST 00106625 5 1 6 4 7 2 Key Name Part Nr Qt 1 BOOT BODY WELDMENT STAINLESS STEEL 10107738 1 2 REINFORCEMENT HOOK ST ST 10107761 1 4 LOCKNUT M5 DIN 985 A2 20102109 2 5 BOLT M5X10 DIN 933 A2 20103750 2 6 ANCHOR BEARING ASS Y 10111441 1 7 DECAL HANDS WARNING 13106596 1 ...

Page 31: ...10111714 1 7 SENSOR VC12RT230106821 S3 D5 03103678 1 8 WASHER 4 3X9X0 8 20100566 4 9 NUT M5 DIN 934 20100152 2 10 SENSOR HOLDER 13000443 2 11 HANDY BOX OBO A8 15000037 1 12 CABLERING PG 9 15001472 2 13 CLAMP STROKE 47 40 6E 5 13303086 1 14 LOCKNUT M6 DIN 985 A2 20101960 4 15 BOLT M6X12 DIN 933 A2 20103883 4 16 CABLE RING HOLDER 2xPG9 15010119 1 17 NUT M4 20100681 4 18 PARCKER SCREW 8X1 2 20100525 ...

Page 32: ...X LINE COMPONENTS ROXELL 001 2112 II 12 OPTION DOUBLE FEED INTAKE BOOT 00106518 1 3 2 2 Key Name Part Nr Qt 1 DOUBLE BOOT WELDMENT 10106029 1 2 ANCHOR BEARING ASS Y 10111441 2 3 DECAL HANDS WARNING 13106596 2 ...

Page 33: ...G 9 15001472 2 7 CLAMPSTROKE 47 40 6E 5 13303086 1 8 BOLT M6X12 DIN 933 A2 20103883 4 9 CABLERING HOLDER 2xPG9 15010119 1 10 LOCKNUT M6 DIN 985 A2 20101960 4 11 DECAL HANDS WARNING 13106596 1 12 PARCKER SCREW 8X1 2 20100525 2 13 SENSOR VC12RT230106821 S3 D5 3103678 1 14 ANCHOR BEARING ASS Y 10111441 2 15 NUT M4 20100681 4 16 CABLEGUARD LG 220MM 13109145 1 DOUBLE POULTRY INTAKE BOOT W SENSOR OPTION...

Page 34: ...E RING PG 9 15001472 2 19 LOCKNUT M6 DIN 985 20100400 2 6 CABLE RING NUT PG 9 POLY G V 10102978 2 20 SOCKET CAP SCREW M6X10 DIN 912 20101713 2 7 CLAMP STROKE 27 20 6E 3 10103109 1 21 PAN SUPPORT RH 10106847 2 8 CABLE SPRING 10106870 1 22 AGITATOR POULTRY 00102392 1 9 LEVEL SWITCH COMPLETE 10111540 1 23 FEEDER PAN MAX C 00101477 1 10 BOLT M5X10 DIN 933 20100111 2 24 DISTANCE RING INTERM CONTROL 101...

Page 35: ...CREW M4X8 GALVANIZED 27000314 1 18 TOP CLOSUREASS Y CONTROL UNIT 10107423 1 19 LATCH 10107183 1 20 LATCH SPRING 10107191 1 Key Name Part Nr Qt 21 SOCKET CAPSCREW M6X10 DIN 912 20101713 2 22 OUTSIDEBODY ASS Y 10107381 1 23 INSIDEBODY ASS Y 10107373 1 24 WASHER 6 4X18X1 5 DIN 9021 20100756 2 25 WINGNUT M6 AMERICAN TYPE 20100335 2 26 PAN SUPPORT RH 10106847 2 27 AGITATOR POULTRY 00102392 1 28 FEEDER ...

Page 36: ...MINIMAX LINE COMPONENTS ROXELL 001 2112 II 16 OPTION FOR DUCKS CONTROL UNIT STAINLESS STEEL 00104844 ...

Page 37: ...S STEEL 10110427 1 32 BOLT M6X35 DIN 931 20102307 1 12 SOCKET CAP SCR M6X6 DIN 912 A2 20108726 2 33 FLAT ROUND HEAD SCREW M8X16 A2 20109161 4 13 NUT M6 DIN 934 A2 STAINLESS STEEL 20102257 4 34 S HOOK Ø5 STAINLESS STEEL 15008709 3 14 WINGNUT M6 DIN 315 STAINLESS STEEL 20104337 2 35 CHAIN Ø3MM STAINLESS STEEL LG 162 MM 10110575 1 15 WASHER Ø6 4X18X1 6 DIN 9021 A2 20104329 2 37 SCREW CH HD M5X35 DIN8...

Page 38: ...R On Demand CABLE RING On Demand System Minimax Gearbox W O F Coupling 10106441 Ratio 3 867 Output speed 350 Construction size 71 Motor speed 50Hz RPM 1500 Motor speed 60Hz RPM 1800 Feed capacity kg 520 3x230 400V 50Hz 00102640 Motor 10106482 0 37kW 3x200 346V 50Hz 00102152 Motor 10104487 0 37kW 1x230V 50Hz 00102657 Motor 10106656 0 37kW 3x220 380V 60Hz 00102210 Motor 19910249 0 45kW 3x200 346V 60...

Page 39: ...E M12X350 10107530 SMALL PULLEY WITH STAINLESS STEEL HOOK 00104349 21 NUT M12 DIN 934 20100582 6 SMALL PULLEY METAL 00101485 22 SCREW HOOK 90MM 05000872 7 CABLE Ø5MM 3 16 7X7 FOR COMMERCIAL LAYERS 00100388 SCREW HOOK 90MM STAINLESS STEEL 05000484 CABLE Ø4 MM STAINLESS STEEL 01001924 SCREW HOOK 160MM 05000237 8 CABLE CLAMPNO 5 00100545 SCREW HOOK 160MM STAINLESS STEEL 05000492 CABLE CLAMPNO 5 STAIN...

Page 40: ... CLEVIS PIN 10101723 1 6 SPLIT PIN 3X25 DIN 94 20100533 1 7 PULLEY WHEEL 10101707 1 HEAVY DUTY PULLEY 00100412 Key Name Part Nr Qt 1 NUT M12 DIN 934 20100582 2 2 FOOT 10101657 1 3 SCREW SPINDLE M12X350 10107530 1 4 EYENUT M12 20104279 1 5 PULLEY SIDE PLATE SE 10111391 2 6 PULLEY WHEEL 10101707 1 7 CLEVIS PIN 10101723 1 8 SPLIT PIN 3X25 DIN 94 20100533 1 9 BOLT M10X35 DIN 933 20102190 1 10 SPACER 1...

Page 41: ...STEEL 10107670 1 2 PULLEY SIDEPLATE STAINLESS STEEL 10107688 2 3 PULLEY WHEEL 10101707 1 5 LOCKNUT M 10 DIN 985 A2 20102455 2 6 NUT M10 DIN 934 STAINLESS STEEL 20101994 2 7 BOLT M10X50 DIN 933 STAINLESS STEEL 20104394 2 8 STAINLESS STEEL TUBE Ø15 LG 12 10107696 1 9 SPACER PULLEY WHEEL 10107514 1 10 EYENUT M10 DIN582 A2 20108361 1 11 SCREW SPINDLE M10x330 ST ST 10107704 1 ...

Page 42: ...tput speed 4 5 Construction size 71 Motor speed 50Hz RPM 1500 Motor speed 60Hz RPM 1800 Feed capacity kg 3x230 400V 50Hz Motor 11111978 0 25kW 3x200 346V 50Hz Motor 11100476 0 25kW 1x230V 50Hz Motor 00102061 0 25kW 3x220 380V 60Hz Motor 00102343 0 3kW 3x200 346V 60Hz Motor 11102779 0 3kW 3x254 440V 60Hz Motor 11900842 0 3kW 1x220V 60Hz Motor 10103554 0 37kW FOR CENTRAL WINCH STANDARD CONTROL SWITC...

Page 43: ...ODY 10104057 2 10 DRUM WELDMENT 10106060 1 11 FLANGEBEARING Ø25 11006756 1 12 LOCKNUT M8 DIN 985 20100418 8 13 SIDE PLATE BEARING 10106045 1 Key Name Part Nr Qt 14 BOLT M8X20 DIN 933 8 8 20200150 6 16 SIDE PLATE REDUCTOR 10106110 1 17 BOLT M8X160 DIN 931 GALVANIZED 10106128 6 18 CABLE RING PG 13 5 10100642 1 19 MOUNTING PLATE 10107456 2 20 SPACING TUBE Ø33 7X3 25X27 10110161 1 21 NUT M8 DIN 934 20...

Page 44: ...MINIMAX LINE COMPONENTS ROXELL 001 2112 II 24 OPTION CONTROL PANEL FOR CENTRAL WINCH USED IN COMBINATION WITH SINGLE PHASE MOTORS ALWAYS PROVIDE A SOLID EARTHING ...

Page 45: ... LINES 15002207 1 BOX WITH HOLES 3 LINES 15002215 1 BOX WITH HOLES 4 LINES 15002223 1 BOX WITH HOLES 5 LINES 15002231 1 BOX WITH HOLES 6 LINES 15002249 1 5 MINICLAMP MBK 10PCS 11005337 6 10 14 18 22 26 6 END CLAMP 9208 S15 WZ552275530 15002322 3 4 5 6 7 8 7 MOUNTING RAIL 90MM 11005329 1 1 1 1 1 1 8 SCREW M4X8 DIN 84 4 8 20100665 2 2 2 2 2 2 9 NUT M4 20100681 2 2 2 2 2 2 10 CABLERING NUT PG 11 1010...

Page 46: ...0 05000658 0 37KW 0 44KW 05000658 05000609 05000666 0 55KW 0 66KW 05000666 05000658 05000666 0 75KW 0 90KW 05000666 05000658 05000674 1 10KW 1 32KW 05000674 05000666 05000682 1 25KW 1 50KW 05000674 05000666 05000682 1 50KW 1 80KW 05000690 05000666 05000682 THERMIC PROTECTION WHERE USED CUT OFF SWITCH 05000500 05000609 05000658 05000666 05000674 05000682 05000690 THERM PROTECT 15009392 15009400 150...

Page 47: ...H TERMINAL 57 506 9055 00 15000292 1 6 CABLERING PG 16 10102952 2 7 CABLERING PG 16 15000094 2 8 CLOCK 24H 16009 FLASH 15000508 1 MOUNTING BRACKET CLOCK 15003775 1 10 LAMPHOLDER XB4 BVM4 15007800 1 11 SPACER ZAV TO 15001431 1 BOX W COUNTER 00102905 Key Name Part Nr Qt 1 BOX PVC 105x70x80 SAREL 032 15006364 1 2 IMPULS COUNTER LCD 2232 15006356 1 3 CABLE RING PG 9 15001472 1 4 CABLE RING NUT PG 9 PO...

Page 48: ...UPPORT 10203107 1 1 4 PARCKER SCREW 4 2X9 5 DIN 7981 20102745 2 1 5 MINIMUM SWITCH SHIELD 10203115 1 1 6 ADHESIVETAPE19X0 23 2SIDE 30800726 2 1 7 PARKER SCREW 4 2X19 DIN 7981 20104535 2 2 HANDY BOX OBO A8 15000037 1 3 SCREW M5X12 DIN 84 4 8 20101135 2 4 NUT M5 DIN 934 20100152 2 5 CABLERING PG 9 15001472 2 6 CABLERING HOLDER 2xPG9 15010119 1 7 CLAMPSTROKE27 20 6E 3 10103109 1 8 SWITCH CORD GUARD 1...

Page 49: ...05060 1 8 BOTTOM PLATE 10204980 1 27 CABLE CLAMPBODY 00101386 3 9 HARDWAREKIT 10205094 1 28 SET SCREW M8X8 00101394 3 10 ADJUSTER RING SHORT 00101204 1 29 NYLON INSULATION SLEEVE M4 10205045 1 11 CABLE RING NUT PG 9 POLY G V 10102978 2 30 LOCKNUT M6 DIN 985 20100400 4 12 PARCKER SCREW 8X1 2 20100525 2 31 BOLT M6X16 DIN 933 8 8 20100178 4 13 ROXELL DECAL 42X10 13600598 1 32 BOLT M6X12 DIN 933 8 8 2...

Page 50: ...XELL DECAL 42X10 13600598 1 5 HANDY BOX OBO A8 15000037 1 6 ELECTRIC CONNECTION DECAL 13105341 1 7 CLAMP STROKE47 40 6E 5 13303086 1 8 CABLE RING PG 9 15001472 2 9 HANDY BOX OBO A8 15000037 1 10 NUT M6 DIN 934 20100210 2 11 SWITCH CORD GUARD 13104518 1 12 SENSOR VC12 RT 230 10 6821 OFF DELAY 03101185 1 13 SENSOR HOLDER METAL RIGHT 10205854 1 14 SENSOR HOLDER METAL LEFT 10205847 1 15 SUPPORT CONEMI...

Page 51: ...PART III INSTALLATION INSTRUCTIONS ...

Page 52: ...MINIMAX LINE INSTALLAITON INSTRUCTIONS ROXELL 001 3503 NOTES ...

Page 53: ...s ALWAYS use SAFETY GLOVES when you slide the auger into the tube ALWAYS see that the auger CANNOT SPRING BACK by using clamps when you put it under tension 2 Check all TUBE CONNECTIONS and all TUBE CLAMPS on control units feed intake boots and bearings for PROPER CLAMPING Tighten all tube clamps with a TORQUE of min 10Nm 3 TEST the SUSPENSION SYSTEM for safe operation Firmly fasten the WINCH and ...

Page 54: ...MINIMAX LINE INSTALLAITON INSTRUCTIONS ROXELL 001 0508 III 2 GENERAL LAY OUT ...

Page 55: ...8 HAND OPERATED CENTR WINCH 00102368 11 ANCHOR BRACKET LOW 00102681 ANCHOR BRACKET LOW STAINLESS STEEL 00103580 12 POWER UNIT SEVERAL 13 CONTROL UNIT 00102889 CONTROL UNIT STAINLESS STEEL 00104844 14 CUT OFF SWITCH SEVERAL 15 100KG HOPPER 00100602 100 KG HOPPER STAINLESS STEEL 00103630 16 FEED INTAKE BOOT POULTRY OPTION 00106500 FEED INTAKE BOOT POULTRY ST ST 00106625 POULTRY INTAKE BOOT WITH SENS...

Page 56: ...RS 2 HEAVY HAMMER LIGHT HAMMER 4 DRILLING MACHINE 5 SCREW DRIVER WITH BATTERY SLOT CROSS NUT TIGHTENER 6 SET OF HEX WRENCHES 7 SET OF FLAT OPEN END WRENCHES AND RING WRENCHES 6 22MM 8 CABLE CUTTING PLIERS 9 SET OF DRILLS METAL 3 13 CONCRETE 10 GRINDING MACHINE 15 HOLE SAW HOLDER 09700071 12 DRIVER FOR SCREW HOOKS DIA 6MM 09700220 20 ELECTRICAL HEATED KNIFE OP TIONAL 13 SOCKET SCREW DRIVERS 1970023...

Page 57: ...ROXELL 001 2112 MINIMAX LINE INSTALLATION INSTRUCTIONS III 5 TO INSTALL ALL FEEDER PAN COMBINATIONS FIGURE 1 or ...

Page 58: ... brooding area 2nd part of the line Block the adjuster ring between 4 nails Adjust the adjuster ring in the desired position This position depends upon the kind of feed you use and the age of the animals FIGURE 4 FIGURE 5 Turn the grill on the adjuster ring Nails Marker The figure on the adjuster ring opposite the marker determines the feed level ...

Page 59: ...t over the assembly FIGURE 8 MAKE A QUICK CHECK is the pan free swinging does it shift on the tube is the top support well secured is the transition grill pan edge smooth Make sure that there are no gaps between the pan edge and the grill by firmly pressing the grill into position are all windows completely opened and closed by the telescopical action of the pan unit TO REMOVE THE PAN FIGURE 9 You...

Page 60: ...edwitharrowattop of anti waste collar Figure 10 behind the pan support edge FIGURE 12 With both hands get hold of the upper edge of the anti waste collar at the position of the 2 other clickfingers arrows see Figure 10 PAY ATTENTION TO THE CORRECT POSITION OF YOUR THUMB Click simultaneously Pay attention to the CLICK sound Check if the hooked clickfinger is still locked CLICK CLICK CLICK ...

Page 61: ...e in the tube OPTIONAL TO INSTALL THE SHUT OFF SHELL OPTION INSTALLATION OF THE MINIMAX LINE HINGED PAN Tool for hinge joint Minimax Line Put the hinges on the grill opening FIGURE 15 FIGURE 16 Put the tool on the pan support Cut the surplus strips Remove the tool by pushing the strips aside Pull strips up against the tool ...

Page 62: ...ocking hook FIGURE 18 Locking hook tab Grill bridge 6 Push the block of the locking hook in the hole of the grill Make sure the locking hook tab catches behind the grill bridge FIGURE 19 7 Move the locking hook back and forth to keep the locking hook tab in place behind the grill bridge 8 To lock the grill put the grill on the locking hook FIGURE 20 FIGURE 21 ...

Page 63: ... as possible into the socket of the next tube ATTENTION All holes well aligned and pointing straight downwards Welding seams upside FIGURE 23 INSTALL AN ANCHOR BRACKET FIGURE 24 100kg hopper every 3 feeder tubes when 3 or 4 pans tube every 2 feeder tubes when 1 or 2 pans tube Firmly tighten all tube clamps Min 10Nm Do not deform the tubes By connecting all tubes on the floor you automatically comp...

Page 64: ...ole in HARD WOOD This will prevent screw hooks from breaking off 90mm WOOD INSULATION 160mm Screw hook 90mm 05000872 Screw hook 160mm 05000237 FIGURE 26 FIGURE 27 IN A CONCRETE BEAM FIGURE 28 Plug dia 10mm Drill a hole dia 10mm 00103069 20102034 Screw hook 90mm 05000872 FIGURE 29 FIGURE 30 CONCRETE STEEL OR METAL TUBE Cable tie 04001137 IN METAL I GIRDER Suspension hook assy M6X60 05000302 2010422...

Page 65: ...of on the marked line Screw hook openings point away from the central winch FIGURE 31 MAKE SURE SUSPENSION POINTS ARE WELL ALIGNED Wooden beam Beam Suspension cord Main cable 5mm Screw hook with pulley If Hmore than 3m L 3M FIGURE 32 H Ifwinching upheight H exceeds3m place suspensionhookscrosswiseoff thebeam center line Sothe cableclamps will not touch the pulleys when you wind up the line Max 3 5...

Page 66: ...EY 117LKG ON HOPPER SUSPENSION 00101485 WEIGHT HOPPER 100KG 200LBS 00100412 00103564 00101485 20 KG WEIGHT FEEDER LINE 25KG FIGURE 34 WEIGHT POWER UNIT RESULTING FORCE 28 3KG RESULTING FORCE 35 3KG RESULTING FORCE 165 5KG FIGURE 35 Roxellsuppliesthehandoperatedwinchwithoutmount ing plate and bolts nuts Fix the winch directly to a SOLID CEILING If you want to use a mounting plate see drawing You ca...

Page 67: ...re that windings touch each other Always fix the main calble with two cable clamps Stretch the main cable by using counterweights e g power units A B Set screw Recess in the drum Now you can start the complete suspension of the system Start at the end of the circuit Hang the roll of cable in a support to prevent torsion when unrolling the cable Pull the cable through the first pulley Unroll the ca...

Page 68: ...MINIMAX LINE INSTALLATION INSTRUCTIONS ROXELL 001 2112 III 16 SINGLE DIVERSION FIGURE 38 FIGURE 39 Bottom view Required cable length 4 x height ...

Page 69: ...Y DUTY PULLEY 7 00100750 00103606 CHAIN DIAM 3 5MM 2 00101527 00104349 SMALL PULLEY WITH METAL HOOK 8 00100610 SUSPENSION CORD 3 00102368 HAND OPERATED CENTRAL WINCH 9 00100420 SINGLE EYE PULLEY 4 00100388 00101924 CABLE DIAM 5 mm 10 05000872 05000484 SCREW HOOK 90MM 5 00100545 11015211 CABLE CLAMP NR 5 4mm St St 11 00100602 00103630 100KG HOPPER 6 00102699 CABLE CONNECTION SET OPTION FOR DUCKS TW...

Page 70: ... end of the cord in the needle opening Pull the needle through the cord Respect these measurements Remove the needle MAIN CABLE BESIDE SCREW HOOKS AND PULLEYS FIGURE 45 Start suspending from the central winch Proceed to both ends until the whole feeder line is suspended Determine the length of cord to be cut as follows pull the cable downward under slight tension until it touches the tube add 55cm...

Page 71: ...T TENSION 1 TO INSTALL THE CONTROL UNIT AND THE MOTOR 1 2 3 7 6 FIGURE 47 1 Fix the gearmotor to the mounting plate with the 4 bolts supplied 2 Install the upper part with motor on the lower part of the control unit 3 Put the socket cap screw in the correct groove as indicated 4 Slide the tube clamp ass y with anchor bracket on the end sleeve of the control unit 5 Push the expanded end as far as p...

Page 72: ... hopper unassembled Install hopper cover lock FIGURE 51 FIGURE 52 Install hopper cover lock Aftersuspendingthehopper fixit tothe feedintake boot with a clamp hook and spring cotter HEIGHT ADJUSTMENT OF THE 100KG HOPPER Pull chain backwards 1 2 1 2 winch up or descend Disengage the chain It is locked while droppinginto the slot the hopper to the desired height Decal in front 3 3 Pull the chain thro...

Page 73: ...NTROL W LEVEL SWITCH POINTING TOWARDS THE 100KG HOPPER The intermediate control replaces a standard pan of the feeder line Install an anchor bracket on both sides at a distance of about 1cm These brackets prevent moving and excessive swinging of the pan FIGURE 55 Level Switch FIGURE 56 TO INSTALL THE TUBE WITH HOLE FIGURE 57 ...

Page 74: ...hten it by plying it over the upper leg FIGURE 56 FIGURE 57 TAKE CARE THAT THE AUGER DOES NOT UNROLL If youcan t straightenthe auger cut outthe kinkedpart Then braze the auger according to our instructions KINKS OR DENTS WEAR OUT THE TUBES AUGER BRAZING Firmly clamp the auger in an angle or channel iron FIGURE 58 Allow the joint to air cool Rapid cooling makes the joint brittle and breakable MAX 1...

Page 75: ...be twisted off by hand Feed intake boot M ALWAYSSEETHAT THEAUGERCANNOT SPRING BACK BY USING CLAMPS WHENYOU PUT IT UNDER TENSION Stretch the auger 1 7cm per 3m tube Measure the required stretch from Mark M to the feed intake boot Here you put a new mark NM Slidetheanchorintotheaugeruntiltheaugertouchesthe anchor end FIGURE 67 FIGURE 68 Now put a pliers past this mark NM Let the auger slide back int...

Page 76: ...k into the tube Reinstall the bearing holder and fix with a tube clamp Cautiously slide the cannon ball dia 75mm option if ordered into the feed intake boot FIGURE 69 Perforate the prepunched holes TO INSTALL THE THUMPER OPTION DO NOT USE THIS THUMPER WITH A DOUBLE FEED INTAKE BOOT FIGURE 70 FIGURE 71 SECTION ...

Page 77: ... 25 TO INSTALL MINIMAX CONTROL UNIT WITH SENSOR OPTION FIGURE 72 FIGURE 73 FIGURE 74 FIGURE 75 1 2 3 Sensor Tighten the clamp with the supplied bolts and nuts Transport direction TO SUSPEND THE POWER UNIT Main cable FIGURE 76 Screw link Cable clamp NR 5 S hook ...

Page 78: ...th the clamp supplied Click the cable into the upper cap of each pan up to the next cable connection FIGURE 79 START NEXT TO THE HOPPER Make a double loop around the central notch of the anchor bracket Unrollthecableforpoultryperchbetween2anchorbrack ets EVERY X FEEDER TUBES see fig 77 FIGURE 80 FIGURE 81 Install a spring in the central notch of the second anchor bracket Firmly tighten the cable M...

Page 79: ...the antiperch cable the same way as in fig 81 NEXT TO THE CONTROL UNIT POULTRY PERCH GUARD AND FEEDER LINE MUST BE EARTHED Screw on cable for poultry perch Cable tie After allcablesfor poultryperchhavebeeninstalled connectthepoultryperchguardtothe1 16 cable FIGURE 84 Connect the poultry perch guard by means of a cable clamp Socket Poultry perch guard Earthing Earthing per line Important use only c...

Page 80: ...TEM INSTALLATION INSTRUCTIONS SEE OUR FLEX AUGER OPERATOR S MANUAL ATTENTIVELY READ THESE INSTRUCTIONS Drop tube Telescopical tube Outlet drop Control unit Power unit FIGURE 85 ATTENTION Use as little elbows as possible Make sure that there are no tube connections at locations where you need outlet drops ...

Page 81: ...w link Cut a hole in the cover at any desired location 100Kg Hopper Hook for 100kg hopper FIGURE 87 TO INSTALL THE TELESCOPICAL TUBE FIGURE 88 Tube clamp w S hook Depth can be adjusted accord ing to amount of feed in hopper Telescopical tube Drop tube installed and adjusted high Level switch installed low Or FIGURE 89 ...

Page 82: ...and attention Always provide a solid earthing Check all connections before you switch on Always follow the wiring diagrams included in the control panels Compare setting of the thermic protection with the data on the motor label Thermic protections are set at minimum by the manufacturer If you do not use a Roxell control panel make sure to provide the necessary thermic protections Compare motor la...

Page 83: ...MP FAILURE ORANGE YELLOW SIGNAL LAMP END OF CYCLE ELECTRICAL SYMBOLS K CONTACT Kh RELAY R AUXILIARY RELAY MOTOR TIME RELAY W IMPULSE CONTACT OFF DELAY CONTACT OVERLOAD RELAY LEVEL OR END SWITCH TIME CLOCK COUNTER ON DELAY CONTACT ON OFF SWITCH PUSH BUTTON ADJUSTABLE TIME RELAY W O CONTACT MAIN SWITCH FUSES FIGURE 90 ...

Page 84: ...TROL UNIT CONNECT EXTRA START STOP CONDITIONS IN SERIES SUPPLY SENSOR S IF ORDERED Bl Br WIRING DIAGRAM FOR SINGLE PHASE MOTORS Bl Br SW1 LEVEL SWITCH SW2 SAFETY SWITCH ONLY W FA CONTROL UNIT CONNECT EXTRA START STOP CONDITIONS IN SERIES SUPPLY SENSOR S IF ORDERED L1 L2 L3 WIRING DIAGRAM FOR THREE PHASE MOTORS ...

Page 85: ...NSTRUCTIONS III 33 L1 L2 L3 L1 L2 L3 3X380V N WIRING DIAGRAM FOR CONTROL PANEL W TIME CLOCK 3X220V 1X220V ENTRADA 3 FASI COS N ENTRADA 3 FASI COS ENTRADA MONO FASICO SAÍDA SAÍDA SAÍDA SAÍDA RELÊ RELOGIO TIMER Pre to Pre to Pre to Azu l Vermelho ...

Page 86: ...OMPARE SETTING OF THERMIC PROTECTION WITH DATA ON MOTOR LABEL 220V 240V IEC38 230V CONNECT EXTRA START STOP CONDITIONS IN SERIES CONNECT EXTRA START STOP CONDITIONS IN SERIES CONTROL UNIT FEEDER PAN CONTROL UNIT LEVEL SWITCH 100KG HOPPER LEVEL SWITCH NC SAFETY SWITCH GENERAL CONNECTION DIAGRAM SINGLE PHASE 220V 240V IEC38 230V ...

Page 87: ...C PROTECTION WITH DATA ON MOTOR LABEL IEC38 230V 3X220V 3X240V 3X200V L1 L2 L3 L1 L2 L3 3X380V N 3X400V N IEC38 3X415V N IEC38 400V N CONNECT EXTRA START STOP CONDITIONS IN SERIES CONNECT EXTRA START STOP CONDITIONS IN SERIES CONTROL UNIT FEEDER PAN CONTROL UNIT SAFETY SWITCH LEVEL SWITCH 100KG HOPPER LEVEL SWITCH MINIMAX 3X400V N IEC38 NC GENERAL CONNECTION DIAGRAM THREE PHASE BRIDGE BETWEEN L3 A...

Page 88: ... ROXELL 001 3509 III 36 3X200V 3X230V IEC38 1 2 3 X 3x1 5mm2 CURRENT LEAD ELECTRICAL CONNECTION OF THE WINCH MOTOR 3 PHASE FIGURE 91 3X400V IEC38 FUSE TO BE INSTALLED BY CUSTOMER Motor winch Motor winch Motor winch Motor winch Current Lead ...

Page 89: ...ECTION WIRING DIAGRAM OF THE WINCH MOTOR SINGLE PHASE FIGURE 92 To motor winch 1 To motor winch 2 To motor winch 3 On off switch Включатель Выключатель питания Connection diagram motor for central winch 1 3 230V IEC38V SINGLE phase 1500RPM Recommendation install control panel preferably as closely as possible to the central winch USED IN 1 LINE 2 LINES 3 LINES 4 LINES 5 LINES 6 LINES To control pa...

Page 90: ...MINIMAX LINE INSTALLATION INSTRUCTIONS ROXELL 001 3911 III 38 FIGURE 93 OPTION TO INSTALL THE AUGER BY MEANS OF THE AUGER INJECTOR ...

Page 91: ......

Page 92: ...chased from and installed by an authorised Roxell N V distributor or under the supervision of Roxell N V personnel 4 Failures or defects resulting from misuse abuse negligence alterations accident or lack of proper maintenance shall not be covered 5 Any inconvenience loss of time production losses lower results or animal losses or any other consequential damage or loss or any such working hours as...

Page 93: ...egistered letter Should no action have been taken on such notice of default after 4 weeks the Purchaser shall be entitled to cancel the order without however being allowed to claim damages on account thereof 5 5 In the event of dissolution of the sale at the charge of the Purchaser fixed damages amounting to 30 of the purchase price shall be payable by the Purchaser Such indemnity shall amount to ...

Page 94: ...llenium House 5th Floor Ul Trubnaya 12 107045 Moscow Russian Federation Tel 7 495 795 06 57 Fax 7 495 795 06 32 E mail info russia roxell com www roxell ru ROXELL Malaysia No 12 Jalan Anggerik Mokara31 48 Kota Kemuning Industrial Park 40460 Shah Alam Selangor Malaysia Tel 603 5121 7150 Fax 603 5121 7146 Email info roxell com my www roxell com my ...

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