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Roxell FLEX-AUGER FA 125, Use And Assembly Manual

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FLEX- AUGER TABLE OF CONTENTS

ROXELL -

031 - 0516

TABLE OF CONTENTS

TABLE OF CONTENTS
GENERAL INFORMATION

PART I : INSTRUCTIONS FOR THE USER

GENERAL SAFETY RULES

I-3

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OPERATOR'S GUIDE

I-4

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MAINTENANCE

I-5

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TROUBLE SHOOTING GUIDE

I-6

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WIRING DIAGRAM AUTOMATI OUTLET

I-7

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FLEX AUGER MIX

I-81

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DECLARATION OF INCORPORATION OF PARTLY COMPLETED MACHINERY

PART II : COMPONENTS

GENERAL VIEW

II-2

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COMPONENT NUMBERS

II-3

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GENERAL LAY-OUT CDS-SYSTEM

II-4

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GENERAL LAY-OUT CDS-SYSTEM : STANDARD - FA 75/90/125

II-4

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GENERAL LAY-OUT CDS-SYSTEM : BROILER CAGES - FA 90/125

II-5

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COMPONENT NUMBERS

II-5

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SUSPENSION- AND LINE COMPONENTS

II-6

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POWER UNIT

II-7

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CONTROL UNIT FA 55 - 03501236

II-8

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CONTROL UNIT W/O SAFETY SWITCH FA 55 - 03501244

II-9

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CONTROL UNIT FA 75 - 03103256

II-10

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CONTROL UNIT FA 90 F/FA75 - 03202553

II-11

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CONTROL UNIT FA 90 - 03202496

II-12

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CONTROL UNIT

II-13

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EXTENSION BOOT FA 55 - 03501350

II-14

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EXTENSION BOOT FA 55 - 03501350

II-15

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EXTENSION BOOT FA 75 - 03103884

II-16

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EXTENSION BOOT FA 75 - 03103884

II-17

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EXTENSION BOOT FA 90 - 03202652

II-18

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EXTENSION BOOT FA 90 - 03202652

II-19

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EXTENSION BOOT FA 125 - 03701092

II-20

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THUMPER ASS'Y - 03000007

II-21

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PELLET GUIDES FA 75-FA 55 - 03101425

II-21

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PELLET GUIDES FA 90 - 03200854

II-21

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PELLET GUIDE DOUBLE - 03102910

II-21

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PELLET GUIDES FA 125 - 03700564

II-21

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CLOSING PLATE KIT FOR INTAKE BOOT - 13000146

II-22

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FEED INTAKE BOOT FA 55 - 03501335

II-22

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FEED INTAKE BOOT FA 75 - 03103850

II-23

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FEED INTAKE BOOT FA 90 - 03202629

II-24

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FEED INTAKE BOOT

90F/FA75 - 03202694

II-25

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FEED INTAKE BOOT FA 125 - 03700531

II-26

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DOUBLE INTAKE BOOT FA 55 - 03501343

II-27

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DOUBLE INTAKE BOOT FA 75 - 03103868

II-28

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DOUBLE INTAKE BOOT FA 90 - 03202637

II-29

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DOUBLE INTAKE BOOT FA 90-FA75 - 03000569

II-30

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DOUBLE INTAKE BOOT FA 90-FA55 - 03000593

II-31

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DOUBLE INTAKE BOOT FA 75-FA55 - 03000882

II-32

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TANDEM IN LINE FA 75 - 03103876

II-33

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TANDEM IN LINE FA 90 - 03202645

II-34

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TANDEM IN LINE FA125 - 03700580

II-35

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RETURN TANDEM FA 75 - 03102969

II-36

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RETURN TANDEM FA 90 - 03202009

II-37

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RETURN BOX FOR CDS MODEL FA 75 - 03102977

II-38

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Summary of Contents for FLEX-AUGER FA 125

Page 1: ...030 0516 03000031 03000031 Original use and assembly guide Use and Assembly Guide Instructions for the user Components Installation instructions EN ENGLISH ...

Page 2: ...1350 II 15 EXTENSION BOOT FA 75 03103884 II 16 EXTENSION BOOT FA 75 03103884 II 17 EXTENSION BOOT FA 90 03202652 II 18 EXTENSION BOOT FA 90 03202652 II 19 EXTENSION BOOT FA 125 03701092 II 20 THUMPER ASS Y 03000007 II 21 PELLET GUIDES FA 75 FA 55 03101425 II 21 PELLET GUIDES FA 90 03200854 II 21 PELLET GUIDE DOUBLE 03102910 II 21 PELLET GUIDES FA 125 03700564 II 21 CLOSING PLATE KIT FOR INTAKE BOO...

Page 3: ...3074 II 51 SENSORS II 51 HOPPER LEVEL SWITCH 03100864 II 52 LEVEL SWITCH FOR TUBE 03000551 II 52 DROP TUBE LEVEL SWITCH W DELAY 03100872 II 53 DROP TUBE LEVEL SWITCH 03101102 II 53 SAFETY SWITCH 13000757 II 53 DROP TUBE LEVEL SWITCH W DELAY II 53 DROP TUBE LEVEL SWITCH II 53 SAFETY SWITCH II 53 MOTOR STARTER II 54 AUTOMATIC OUTLET Ø 56 24VDC I 04906954 II 55 AUTOMATIC OUTLET Ø75 24VDC I 04906962 I...

Page 4: ...NGTHS MODEL 75 III 19 GRAPH WITH MAXIMUM LENGTHS MODEL 90 III 20 GRAPH WITH MAXIMUM LENGTHS MODEL 125 33M III 21 GRAPH WITH MAXIMUM LENGTHS MODEL 90 125 CDS BROILER CAGE III 22 GRAPH WITH MAXIMUM LENGTHS MOD 90 HEAVY DUTY AUGER HD III 22 TRANSPORT LINE LOCATION III 23 DISTANCE BETWEEN SUSPENSION POINTS III 23 TO INSTALL THE SUSPENSION POINTS III 24 SUSPENSION COMPONENTS III 24 SUSPENSION IN A HOUS...

Page 5: ... A FLAT SURFACE III 56 TO INSTALL THE SENSOR ON A DROP TUBE III 56 TO INSTALL THE DROP TUBE LEVEL SWITCH IN A LINE WITH EXTENSION BOOT III 57 TIME DELAY III 58 ELECTRICITY WATCH OUT III 58 ELECTRICAL SYMBOLS III 59 WIRING DIAGRAM FOR 1X230V III 60 WIRING DIAGRAM FOR 3X230V III 61 WIRING DIAGRAM FOR 3X400V III 62 WIRING DIAGRAM CDS FEED SUPPLY SYSTEM III 63 WIRING DIAGRAM AUTOMATIC OUTLET III 64 FL...

Page 6: ......

Page 7: ...ginal content Roxell disclaims responsibility for any and all damages injuries warranty claims and or anyother claimsassociatedwithsuchchanges inasmuch assuchchangesresult incontent thatis differentfrom theauthoritat ive Roxell published English version of the manual For current product installation and operation information please con tact the customer service and or technical service departments...

Page 8: ...ing agents and disinfectants in violation with the instructions received from the suppliers or use of the Products in an ATEX surrounding The Extended Warranty shall not apply in the event of a defect caused either by materials or accessories supplied by or services rendered by Customer or by an intervention by a person or entity which is not authorised or qualified for carrying out such intervent...

Page 9: ... measures are not respected CAUTION CAUTION indicates possible dangerous situations that can result in minor physical injury or material damage if the safety measures are not respected This symbol refers to supporting information not allowed allowed 7 STORAGE Put all parts to be assembled in a room or at a location where the not yet assembled components are protected against weather influences 8 T...

Page 10: ...e processed by the local collection agencies 2 In other countries outside the European Union If you want to dispose of this product contact the local authorities for information concerning the correct disposal procedure 10 THE LEVEL OF NOISE EMISSION The noise level of the installation in operation does not exceed 70dB A 11 LOCK OUT TAG OUT LOCK METHOD GENERAL Everyone needs his own lock and tag l...

Page 11: ...I 1 PART I INSTRUCTIONS FOR THE USER ...

Page 12: ...FLEX AUGER INSTRUCTIONS FOR THE USER ROXELL 031 0516 I 2 ...

Page 13: ...ly read the trouble shooting guide and strictly follow instructions Contact a technically trained person An auger under tension can cause very serious injuries when released 7 Regularly check the elbow trough and or tube connections Tighten if necessary 8 Ensure that the hopper cover grill or cover on the 100 kg hopper closes properly 9 Regularly check that the control unit and or the motor handy ...

Page 14: ...usts the amount of feed taken away by the auger Start any new system with the restrictor in minimum position Let the system run a while before you adjust the feed flow allowing the auger to be cleaned by the feed You obtain minimum feed flow by moving the restrictor as far as possible away from the anchor In a Flex Auger system with EXTENSION BOOT the second part must convey more feed than the fir...

Page 15: ...UCTIONS Switch off the main switch first Use personal protective equipment DANGER 3 monthly 6 monthly Yearly ACTIONS IN GREY BACKGROUND MUST BE DONE BY A TECHNICALLY TRAINED PERSON 1 Power unit Make fan dust free X Check possible damages to electrical wiring X 2 Suspension Check suspension of tubes and motors X 3 Sensors switches Check operation of safety switch X Check electrical wiring X 4 Lines...

Page 16: ...ge wires Motor shaft on the back of the motor must turn clockwise Check the auger for damages Motor overheats Replace motor NOTE NEVER SET THERMAL MAGNETIC PROTECTION HIGHER THAN THE VALUE MENTIONED ON THE MOTOR LABEL 3 Motor runs but au ger does not turn Broken bolt or worn out set screw in drive shaft Replace bolt or set screw 4 Auger wears holes in straight tubes Auger kinked or poorly brazed S...

Page 17: ...0 Motor Current Stand by 20 mA Motor Current OPEN CLOSE 150 mA Motor Current Alarm 400 mA Relais output 24VDC 100 mA Max Cable Length 200 M Min Cable Section 0 5mm2 max 100 M Min Cable Section 0 75mm2 max 200 M Remark After interruption of voltage in OPEN position the input will not be noticed for a 15 sec period so the OPEN position retains for 15 sec THE AUTOMATIC OUTLET STARTS AUTOMATICALLY NEV...

Page 18: ...Y OF FLEX AUGER I Open the outlet just after the mixing point Put a sack or a wheel barrow under the drop tube of that outlet Put the Flex Auger switch on position I Let Flex Auger I run during 20 seconds and weigh the feed in the sack or the wheel barrow X kg Capacity of Flex Auger I X kg x 180 kg hour REPEAT THE 2 PRECEDING STEPS TO CHECK YOUR FIRST MEASURING 2 CAPACITY OF FLEX AUGER II IN FUNCT...

Page 19: ... Hz Xc kg Capacity of Flex Auger II with frequency 40 Hz Xb kg x 180 kg hour Capacity of Flex Auger II with frequency 60 Hz Xc kg x 180 kg hour 40Hz 60Hz Cap FA II 60 Hz Cap FA II 40 Hz Cap FA II 20 Hz Put these three measurings in the empty graph you have received together with the control panel Cap FA II 40 Hz Cap FA II 20 Hz FIGURE 2 20 40 60 F Hz Cap Kg hour Cap FA II 60 Hz 3 DETERMINE THE REQ...

Page 20: ... Hz Max 130 Hz P7 P0 F7 5 HOW TO PROGRAM THIS ON THE FREQUENCY REGULATOR You must program the following parameters P1001 F1 P1002 F2 P1003 F3 P1004 F4 P1005 F5 P1006 F6 P1007 F7 First press the P button Go to parameter P1001 with Press P Change the value with and value frequency for example 12 Hz Press P to confirm that value Go to parameter P1002 with Repeat the above steps Same procedure for the...

Page 21: ...eeps on working and feed II will be fed for 100 The system stops as soon as the bin is empty 1 When there is only 1 bin for feed I with minimum sensor BIN CHOICE Depending on the bin you are using FIGURE 4 The system stops as soon as the bin is empty 2 When you use two bins with minimum sensor for feed I 3 When you don t use minimum sensors for bin s feed I Put bin selector always at I ...

Page 22: ...horities to provide the relevant information concerning this partly completed machinery The method of transmission will be digital The manner in which the information is provided does not prejudice the manufacturer s intellectual property rights concerning the partly completed machinery EN Plaats Datum Place Date Maldegem 01 01 2016 Dhr Gino Van Landuyt Managing Director This part may only be fill...

Page 23: ...y 2014 amending Regu lation EC No 640 2009 implementing Directive 2005 32 EC the European standard IEC 60034 of the European Parliament and of the Council with regard to eco design requirements for electric motors 2 COMMUNICATION For all communication concerning parts spare parts refer to the appropriate part number not part name ...

Page 24: ...ROXELL 031 0516 FLEX AUGER COMPONENTS II 2 FIGURE 1 GENERAL VIEW ...

Page 25: ...00021 05000021 05000021 05000021 10 AUGER 03300571 03100187 03200409 03700085 AUGER HEAVY DUTY 03200128 AUGER FA125 PITCH 85 03701188 II 6 11 NOVICOR TUBE 3 M 03300084 03100559 03200300 03700069 II 6 METAL TUBE 3 M 03200102 03700200 DENSICOR TUBE Ø127 3 M 03701108 II 6 12 OUTLET DROP ASS Y W SHUT OFF II 43 II 43 II 43 II 44 II 43 44 13 FLEXIBLE TUBE ASS Y Ø70 05000047 05000047 II 6 FLEXIBLE TUBE A...

Page 26: ...ROXELL 031 0516 FLEX AUGER COMPONENTS II 4 GENERAL LAY OUT CDS SYSTEM FIGURE 2 GENERAL LAY OUT CDS SYSTEM STANDARD FA 75 90 125 FIGURE 3 LAYERS BROILERS ...

Page 27: ...NIT II 7 5 NOVICOR ELBOW 45 03100542 03200326 03700051 HARDENED STEEL ELBOW 45 03200433 03700002 6 NOVICOR TUBE 3 M 03100559 03200300 03700069 STEEL TUBE 3 M 03200102 03700200 DENSICOR TUBE Ø127 3 M 03701108 PLASTIC DROP TUBE ASSY DIA 85 03100625 03100625 8 EXTENSION BOOT 03103884 03202652 03700853 9 TUBE CLAMP ASSY 03200029 03700077 HOSE CLAMP 131 139 26MM 03100658 03200250 03701196 10 TUBE CONNE...

Page 28: ...066 19 SELF DRILLING SCREW 6 3 X 25 00103077 TUBE 3 05M WITHOUT HOLES 00102269 20 SUSPENSION HOOK M6x60 05000302 METAL TUBE ø56MM LG 3000MM 04801346 21 NUT M6 DIN 934 20100210 6 NOVICOR ELBOW 45 ø56 MM 03300977 22 WASHER 6 4x18x1 5 DIN 9021 20100756 NOVICOR ELBOW 45 ø75 MM 03100542 23 SCREW HOOK M6 X 60 20103156 NOVICOR ELBOW 45 ø90 MM 03200326 24 S HOOK 05000013 NOVICOR ELBOW 45 ø125 MM 03700051 ...

Page 29: ...742 1 5kW 14800742 1 5kW 11901196 0 55kW 13203385 1 1kW 14800742 1 5kW 3x230 400V 50Hz IE2 03202742 03202806 03202870 03700893 03701028 Motor IE2 13204212 1 1kW IE2 14802946 1 5kW IE2 14802946 1 5kW IE2 13204212 1 1kW IE2 14802946 1 5kW IE2 3x200 346V 50Hz 00107100 03104270 03104318 03202926 03202750 03202814 03202878 03700950 03700901 03701036 Motor 10104487 0 37kW 10104487 0 37kW 13106158 0 75kW...

Page 30: ...3502208 1 5 REINFORCEMENT PLATE Ø56 75 90 MOTOR 13109046 1 16 1 DRIVE BLOCK 10100782 1 6 THREAD FORMING SCREW 4X12 A2 12502043 1 16 2 SOCKET CAP SCREW M6X35 DIN 912 20102158 1 7 SAFETY SWITCH ASS Y 13104567 1 16 3 GALV WASHER Ø39X23X3 20103842 1 8 SWITCH PLATE WITH PRESS SCREW 13109533 1 16 4 DRIVE TUBE 13500434 1 9 ADHESIVE TAPE 19X0 23 2SIDE 30800726 2 16 5 BOLT M8X20 DIN 933 8 8 20200150 4 10 P...

Page 31: ...56 13502166 1 3 WINDOW 13000500 1 4 REINFORCEMENT PLATEØ56 75 90 MOTOR 13109046 1 5 THREAD FORMING SCREW 4X12 A2 12502043 1 6 HARDWAREKIT CU FA 55 13502208 1 6 1 DRIVEBLOCK 10100782 1 6 2 SOCKET CAPSCREW M6X35 DIN 912 20102158 1 6 3 GALV WASHER Ø39X23X3 20103842 1 6 4 DRIVETUBE 13500434 1 6 5 BOLT M8X20 DIN 933 8 8 20200150 4 7 TUBECLAMPASSEMBLY Ø67MM 03501293 1 8 INSERT TUBEFOR DROPØ70MM 13000534...

Page 32: ... 12502043 1 17 1 ANCHOR CLAMP 13104575 1 7 DRIVER WELDMENT 13105200 1 17 2 SOCKET CAPSCREW M8X10 DIN 912 20102778 1 8 SAFETY SWITCH ASS Y 13104567 1 17 3 SOCKET CAPSCREW M8X50 DIN 912 20102786 1 9 SWITCH PLATE WITH PRESS SCREW 13109533 1 17 4 LOCKNUT M8 DIN 985 20100418 1 10 ADHESIVETAPE 19X0 23 2SIDE 30800726 2 17 5 BOLT M8X20 DIN 933 8 8 20200150 4 11 PARCKER SCREW 4 2X16 DIN 7981 20102331 2 18 ...

Page 33: ...ING SCREW 4X12 A2 12502043 1 17 1 ANCHOR CLAMP 13104575 1 7 DRIVER WELDMENT 13105200 1 17 2 SOCKET CAP SCREW M8X10 DIN 912 20102778 1 8 SAFETY SWITCH ASS Y 13104567 1 17 3 SOCKET CAP SCREW M8X50 DIN 912 20102786 1 9 SWITCH PLATE WITH PRESS SCREW 13109533 1 17 4 LOCKNUT M8 DIN 985 20100418 1 10 ADHESIVE TAPE 19X0 23 2SIDE 30800726 2 17 5 BOLT M8X20 DIN 933 8 8 20200150 4 11 PARCKER SCREW 4 2X16 DIN...

Page 34: ...WITCH CONNECTION STRIP 13105259 1 20 TUBE CLAMPASSEMBLY Ø100MM 03202561 1 6 4 2 3 16 15 18 11 17 1 17 4 17 2 5 1 10 14 13 12 8 9 17 5 20 17 3 7 CONTROL UNIT FA 90 03202496 Key Name Part Nr Qt Key Name Part Nr Qt 1 DROP FOR DROP TUBE Ø85 13203815 1 13 PARCKER SCREW 8X1 2 20100525 2 2 HOUSING CONTROL UNIT Ø89 13203807 1 14 MINIMUM SWITCH SHIELD 10203115 1 3 HANDY BOX IPW AX4 IP55 15009814 1 15 NUT M...

Page 35: ...art Nr 1 HOSECLAMP ø131 139MM 03701196 2 THREAD FORMING SCREW 4X12 A2 12502043 3 WINDOW 13000500 4 HOUSING CONTROL UNIT DIA125 13702996 5 REINFORCEMENT PLATEØ125 MOTOR 13703004 6 DROPFOR DROP TUBE Ø110 13702988 7 SAFETY SWITCH ASS Y 13000757 8 DRIVER WELDMENT 13700349 9 HARDWARE KIT CU FA 125 13703180 ...

Page 36: ...501350 1 16 1 3 1 2 1 13 4 1 1 1 4 1 10 1 11 1 12 1 15 1 6 1 13 1 1 13 2 1 13 5 1 8 1 9 4 1 2 1 1 2 1 10 2 1 2 2 1 6 2 1 4 2 1 9 2 1 8 2 1 5 2 1 11 4 2 1 7 2 1 3 1 7 5 1 5 2 1 11 3 2 1 11 2 3 4 2 2 1 11 1 1 14 1 13 3 2 2 3 2 2 6 2 2 2 2 2 1 2 2 7 2 2 4 2 2 8 2 2 5 1 17 ...

Page 37: ...OT ASS Y FA55 FOR EXT BOOT 13502190 1 2 1 INTAKE BOOT CLOSING PLATE 13502257 1 2 1 1 BOOT BODY WELDMENT FA 55 13501515 1 2 1 2 GASKET 15X2 30800874 1 2 1 3 CLOSING PLATE 13107776 1 2 1 4 FIBER RING 20104287 1 2 1 5 NUT M10 DIN 934 20100277 1 2 1 6 CLOSING PROFILE 13107768 1 2 1 7 CLOSING BOLT BRASS SMAL 13108154 1 2 1 8 DECAL HANDS WARNING 13106596 1 2 1 9 ROXELL DECAL 160X40 10101129 1 2 1 10 E R...

Page 38: ...1 1 12 1 10 1 11 1 16 1 15 1 6 1 14 2 1 5 1 14 1 1 13 1 14 4 1 8 1 9 1 7 4 1 2 1 1 2 1 2 2 1 6 2 1 8 2 1 4 2 1 7 2 1 11 4 2 1 5 2 1 9 2 1 3 2 1 10 6 1 14 5 4 2 1 11 1 2 1 11 2 2 1 11 3 5 2 1 18 2 2 7 2 2 6 2 2 4 2 2 2 2 2 1 2 2 8 2 2 5 2 2 3 EXTENSION BOOT FA 75 03103884 ...

Page 39: ...S Y 13104567 1 2 BOOT ASS Y FA75 FOR EXT BOOT 13109053 1 2 1 INTAKEBOOT CLOSING PLATE 13109590 1 2 1 1 BOOT BODY WELDMENT FA 75 13108030 1 2 1 2 GASKET 15X2 30800874 1 2 1 3 CLOSING PLATE 13107776 1 2 1 4 FIBER RING 20104287 1 2 1 5 NUT M10 DIN 934 20100277 1 2 1 6 CLOSING PROFILE 13107768 1 2 1 7 CLOSING BOLT BRASS SMAL 13108154 1 2 1 8 DECAL HANDS WARNING 13106596 1 2 1 9 ROXELL DECAL 160X40 101...

Page 40: ...652 1 3 1 2 1 4 1 1 1 10 1 11 1 12 1 16 1 6 1 14 4 1 14 1 1 5 1 14 2 1 13 1 14 3 1 8 1 9 1 7 5 2 1 1 2 1 10 2 1 2 2 1 8 2 1 4 2 1 9 2 1 5 2 1 11 4 2 1 7 2 1 6 2 1 3 1 14 5 3 2 1 11 2 2 1 11 3 2 1 11 1 4 2 1 15 4 1 1 17 1 18 2 2 2 2 2 4 2 2 7 2 2 6 2 2 5 2 2 1 2 2 3 2 2 8 ...

Page 41: ...3104567 1 2 BOOT ASS Y FA90 FOR EXT BOOT 13203831 1 2 1 INTAKEBOOT CLOSING PLATE FA90 13204003 1 2 1 1 BOOT BODY WELDMENT FA 90 13202965 1 2 1 2 GASKET 15X2 30800874 1 2 1 3 CLOSING PLATE 13107776 1 2 1 4 FIBER RING 20104287 1 2 1 5 NUT M10 DIN 934 20100277 1 2 1 6 CLOSING PROFILE 13107768 1 2 1 7 CLOSING BOLT BRASS SMAL 13108154 1 2 1 8 DECAL HANDS WARNING 13106596 1 2 1 9 ROXELL DECAL 160X40 101...

Page 42: ... PLATE Ø160 GALVA 13109525 4 DROP ø160 FOR EXTENSION BOOT 13000492 5 REINF PLATEø56 75 90 MOTOR 13109046 6 WINDOW 13000500 7 HOSECLAMPø131 139MM 03701196 8 THREAD FORMING SCREW 4X12 A2 12502043 9 HOUSING CONTROL UNIT DIA125 13702996 10 SAFETY SWITCH ASS Y 13000757 11 ANCHOR BEARING ASS Y FA125 13701016 12 DRIVER WELDMENT 13700349 13 HARDWARE KIT CU FA 125 13703180 14 HW KIT F FA EXTENSION 360 1300...

Page 43: ...ET GUIDES FA 75 FA 55 03101425 Key Name Part Nr Qt 1 PELLET GUIDE FA 75 RIGHT HAND 13102470 1 2 PELLET GUIDE LEFT HAND 13104716 1 PELLET GUIDES FA 90 03200854 Key Name Part Nr Qt 1 PELLET GUIDE FA 90 RIGHT HAND 13200670 1 2 PELLET GUIDE FA 90 LEFT HAND 13200688 1 PELLET GUIDE DOUBLE 03102910 Key Name Part Nr Qt 1 PELLET GUIDE DOUBLE 03102910 1 2 BOLT M6X12 DIN 933 8 8 20100160 4 INCLUDED IN NR 1 P...

Page 44: ...L CAP M8 16103699 4 1 3 CLOSING PLATE 13107776 1 1 11 3 KNURLED KNOB 13107842 1 1 4 FIBER RING 20104287 1 1 11 4 SOCKET CAP SCREW M8X25 DIN 912 20101978 4 1 5 NUT M10 DIN 934 20100277 1 2 ANCHOR BEARING ASS Y FA55 13502299 1 1 6 CLOSING PROFILE 13107768 1 2 1 BEARING 17X35X10 6003 LLU 13201066 1 1 7 CLOSING BOLT BRASS SMAL 13108154 1 2 2 SEEGER RING Ø17X1 20101333 1 1 8 E RING Ø5 DIN 6799 A2 S S 2...

Page 45: ... 2 6 CLOSING PLATE 13107776 1 1 7 SET SCREW M8X8 DIN 916 20101697 1 2 7 FIBER RING 20104287 1 1 8 BEARING HOLDER CAP DOWN Ø75 13109632 1 2 8 NUT M10 DIN 934 20100277 1 1 9 BEARING HOLDER CAPUP Ø75 13109624 1 2 9 CLOSING PROFILE 13107768 1 1 10 SEEGER RING Ø17X1 20101333 1 2 10 CLOSING BOLT BRASS SMAL 13108154 1 1 11 HOSE CLAMPASSEMBLY Ø70 90 03100658 1 2 11 HARDWAREKIT 13108055 1 1 12 BOLT M6X12 D...

Page 46: ... M10 DIN 934 20100277 1 2 4 BEARING 17X35X10 6003 LLU 13201066 1 1 5 FIBER RING 20104287 1 2 5 SET SCREW M8X10 DIN 916 20100434 3 1 6 E RING Ø5 DIN 6799 A2 S S 20102018 1 2 6 HOSE CLAMP Ø80 100MM 03200250 1 1 7 CLOSING PLATE 13107776 1 2 7 BEARING HOLDER CAP UP Ø90 13203781 1 1 8 GASKET 15X2 30800874 1 2 8 BEARING HOLDER CAP DOWN Ø90 13203799 1 1 9 ROXELL DECAL 160X40 10101129 1 2 9 CLAMP PIN 1310...

Page 47: ... 5 SET SCREW M8 x 10 DIN 916 20100434 2 1 6 E RING DIA 5 DIN 6799 S S 20102018 1 2 6 CLAMP PIN 13100482 1 1 7 CLOSING PLATE 13107776 1 2 7 SET SCREW M8X8 DIN 916 20101697 1 1 8 GASKET 15 x 2 30800874 1 2 8 SEEGER RING DIA 17 X 1 20101333 1 1 9 ROXELL DECAL 10101129 1 2 9 BOLT M6 X 12 DIN 933 8 8 20100160 2 1 10 DECAL HANDS WARNING 13106596 1 2 10 LOCKNUT M6 DIN 985 20100400 2 1 11 HARDWAREKIT 1310...

Page 48: ...19 SOCKET CAP SCREW M8 X 25 DIN 912 20101978 1 6 CAPDIA 63 5 13701131 1 21 RESTRICTOR WELDMENT 13701263 1 7 FRONT PLATE DRIVER ASS Y FA125 13701115 1 22 SET SCREW M8 x 10 DIN 916 20100434 1 8 DRIVE SHAFT 13701107 1 24 RUBBER CAP M 8 16103699 4 9 SEEGER RING DIA 35X1 5 DIN 472 20101325 2 25 NUT M8 DIN 934 SP 20200119 4 10 BEARING 17 X 35 X 10 6003 LLU 13201066 2 26 LOCKNUT M6 DIN 985 20100400 4 11 ...

Page 49: ...G 20104287 1 2 ANCHOR BEARING ASS Y FA55 13502299 2 1 6 NUT M10 DIN 934 20100277 1 2 1 BEARING 17X35X10 6003 LLU 13201066 1 1 7 CLOSING PROFILE 13107768 1 2 2 SEEGER RING Ø17X1 20101333 1 1 8 CLOSING BOLT BRASS SMAL 13108154 1 2 3 BOLT M6X12 DIN 933 8 8 20100160 2 1 9 ROXELL DECAL 160X40 10101129 1 2 4 LOCKNUT M6 DIN 985 20100400 2 1 10 DECAL HANDS WARNING 13106596 1 2 5 SHAFT FA 55 WELDMENT Ø22 L...

Page 50: ...4287 1 2 4 BEARING 17X35X10 6003 LLU 13201066 1 1 5 E RING Ø5 DIN 6799 A2 S S 20102018 1 2 5 SET SCREW M8X10 DIN 916 20100434 2 1 6 CLOSING PLATE 13107776 1 2 6 CLAMP PIN 13100482 1 1 7 GASKET 15X2 30800874 1 2 7 SET SCREW M8X8 DIN 916 20101697 1 1 8 ROXELL DECAL 160X40 10101129 1 2 8 BEARING HOLDER CAP DOWN Ø75 13109632 1 1 9 DECAL HANDS WARNING 13106596 1 2 9 BEARING HOLDER CAP UP Ø75 13109624 1...

Page 51: ...107776 1 2 6 HOSECLAMP Ø80 100MM 03200250 1 1 7 GASKET 15X2 30800874 1 2 7 BEARING HOLDER CAP UP Ø90 13203781 1 1 8 ROXELL DECAL 160X40 10101129 1 2 8 BEARING HOLDER CAP DOWN Ø90 13203799 1 1 9 DECAL HANDS WARNING 13106596 1 2 9 CLAMPPIN 13100482 1 1 10 DOUBLEBOOT WELDMENT FA 90 13203013 1 2 10 SEEGER RING Ø17X1 20101333 1 1 11 HARDWARE KIT 13108055 1 2 11 SPACER 13200134 2 1 11 1 NUT M8 DIN 934 S...

Page 52: ...R TUBEWELDMENT Ø36 13105853 1 1 8 GASKET 15X2 30800874 1 3 4 BEARING 17X35X10 6003 LLU 13201066 1 1 9 ROXELL DECAL 160X40 10101129 1 3 5 SET SCREW M8X10 DIN 916 20100434 1 1 10 DECAL HANDS WARNING 13106596 1 3 6 CLAMPPIN 13100482 1 1 11 HARDWARE KIT 13108055 1 3 7 SET SCREW M8X8 DIN 916 20101697 1 1 11 1 NUT M8 DIN 934 SP 20200119 4 3 8 BEARING HOLDER CAP DOWN Ø75 13109632 4 1 11 2 RUBBER CAPM8 16...

Page 53: ...100277 1 2 ANCHOR BEARING ASS Y FA90 13204011 1 3 5 FIBER RING 20104287 1 2 1 ANCHOR BEARING SHAFT FA75 90 13109731 1 3 6 E RING Ø5 DIN 6799 A2 S S 20102018 1 2 2 ANCHOR TUBEWELDMENT Ø44 13201769 1 3 7 CLOSING PLATE 13107776 1 2 3 RESTRICTOR Ø44 13201744 1 3 8 GASKET 15X2 30800874 1 2 4 BEARING 17X35X10 6003 LLU 13201066 1 3 9 ROXELL DECAL 160X40 10101129 1 2 5 SET SCREW M8X10 DIN 916 20100434 3 3...

Page 54: ... 1 3 1 ANCHOR BEARING SHAFT FA75 90 13109731 1 2 DOUBLEBOOT CLOSING PLATEFA75 FA5 13000955 1 3 2 RESTRICTOR Ø36 13105838 1 2 1 DOUBLEBOOT WELDMENT FA75 FA55 13000922 1 3 3 ANCHOR TUBE WELDMENT Ø36 13105853 1 2 2 CLOSING BOLT BRASS SMAL 13108154 1 3 4 BEARING 17X35X10 6003 LLU 13201066 1 2 3 CLOSING PROFILE 13107768 1 3 5 SET SCREW M8X10 DIN 916 20100434 2 2 4 NUT M10 DIN 934 20100277 1 3 6 CLAMP P...

Page 55: ... 1 ANCHOR BEARING SHAFT FA75 90 13109780 1 2 2 ANCHOR TUBEWELDMENT DIA 36 13109788 1 2 3 BEARING 17X35X10 6003 LLU 13201066 1 2 4 SET SCREW M8X10 DIN 916 20100434 2 2 5 CLAMPPIN 13100482 1 2 6 BEARING HOLDER CAP DOWN Ø75 13109632 1 2 7 BEARING HOLDER CAP UP Ø75 13109624 1 2 8 SEEGER RING Ø17X1 20101333 1 2 9 HOSECLAMPASSEMBLY Ø70 90 03100658 1 2 1 BOLT M6X12 DIN 933 8 8 20100160 2 2 11 LOCKNUT M6 ...

Page 56: ...EKIT 13108055 1 1 11 1 NUT M8 DIN 934 SP 20200119 4 1 11 2 SEAL CAPM8 16103699 4 1 11 3 KNURLED KNOB 13107842 1 1 11 4 SOCKET CAP SCREW M8X25 DIN 912 20101978 4 2 ANCHOR BEARING ASS Y FA90 13204092 1 2 1 ANCHOR BEARING SHAFT FA75 90 13109780 1 2 2 ANCHOR TUBE WELDMENT DIA 44 13204100 1 2 3 BEARING 17X35X10 6003 LLU 13201066 1 2 4 SET SCREW M8X10 DIN 916 20100434 2 2 5 HOSE CLAMPØ80 100MM 03200250 ...

Page 57: ...LT M6X12 DIN 933 8 8 20100160 4 6 CLOSING PLATE ASS Y 13102629 4 2 4 FRONT PLATE DRIVER ASS Y FA125 13701115 1 6 4 DECAL HANDS WARNING 13106596 1 2 4 1 BEARING 17X35X10 6003 LLU 13201066 2 6 5 ROXELL DECAL 160X40 10101129 1 2 4 2 SEEGER RING Ø17X1 20101333 2 7 RESTRICTOR WELDMENT 13701263 2 2 4 3 DRIVE SHAFT 13701107 1 8 SET SCREW M8X10 DIN 916 20100434 2 2 4 4 SEEGER RING Ø35X1 5 DIN 472 20101325...

Page 58: ...3100482 2 9 SOCKET CAPSCREW M6X45 A2 20108445 2 29 SET SCREW M8X10 DIN 916 20100434 3 10 RESTRICTOR WELDMENT 13107636 1 30 DRIVER WELDMENT FA 13104237 2 11 E RING Ø5 DIN 6799 A2 S S 20102018 1 31 LOCKNUT M6 DIN 985 A2 20101960 2 12 CLOSING PLATE 13107776 1 32 FLANGE ASS Y WITH GASKET 13108311 1 13 ROXELL DECAL 160X40 10101129 1 33 NUT M8 DIN 934 SP 20200119 4 14 KNURLED KNOB 13107842 1 34 SOCKET C...

Page 59: ...8 SET SCREW M8X10 DIN 916 20100434 3 9 SOCKET CAPSCREW M6X55 A2 20108437 2 29 CLAMPPIN 13100482 2 10 RESTRICTOR WELDMENT 13202809 1 30 SPACER 13200134 4 11 E RING Ø5 DIN 6799 A2 S S 20102018 1 31 DRIVER WELDMENT 10300473 2 12 CLOSING PLATE 13107776 1 32 LOCKNUT M6 DIN 985 A2 20101960 2 13 ROXELL DECAL 160X40 10101129 1 33 FLANGE ASS Y WITH GASKET 13108170 1 14 KNURLED KNOB 13107842 1 34 SOCKET CAP...

Page 60: ...20100434 3 9 SOCKET CAPSCREW M6X45 A2 20108445 2 30 DRIVER WELDMENT FA 13104237 2 10 RESTRICTOR WELDMENT 13107636 1 31 LOCKNUT M6 DIN 985 A2 20101960 2 11 E RING Ø5 DIN 6799 A2 S S 20102018 1 32 FLANGE ASS Y WITH GASKET 13108311 1 12 CLOSING PLATE 13107776 1 33 RETURN BOX CLOSING PLATE 13108410 1 13 ROXELL DECAL 160X40 10101129 1 34 EYEBOLT M6X20 20100772 2 14 KNURLED KNOB 13107842 1 35 BOLT M8X16...

Page 61: ...W M6X55 A2 20108437 2 31 DRIVER WELDMENT 10300473 2 10 RESTRICTOR WELDMENT 13202809 1 32 LOCKNUT M6 DIN 985 A2 20101960 2 11 E RING Ø5 DIN 6799 A2 S S 20102018 1 33 FLANGE ASS Y WITH GASKET 13108170 1 12 CLOSING PLATE 13107776 1 34 EYEBOLT M6X20 20100772 2 13 ROXELL DECAL 160X40 10101129 1 35 BOLT M8X16 DIN 933 8 8 20100228 4 14 KNURLED KNOB 13107842 1 36 NUT M8 DIN 934 SP 20200119 4 15 CLOSING BO...

Page 62: ... 985 20100400 6 7 SPUR GEAR POLYAMIDE 13202122 1 24 SOCKET CAP SCREW M8X25 DIN 912 20101978 4 8 SPUR GEAR STEEL 13202130 1 25 NUT M8 DIN 934 SP 20200119 4 9 SET SCREW M8X25 DIN 916 20101580 2 27 RESTRICTOR WELDMENT 13701263 1 10 SQUARE KEY 5X25 13102942 2 28 SET SCREW M8X10 DIN 916 20100434 1 11 FRONT PLATE DRIVER ASS Y FA125 13700976 2 30 DECAL HANDS WARNING 13106596 1 12 DRIVE SHAFT 13701099 2 3...

Page 63: ...3102951 PELLET GUIDES TANDEM RETURN 03202470 Key Name Part Nr Qt 1 PELLET GUIDE FA 90 RIGHT HAND 13200670 2 Key Name Part Nr Qt Key Name Part Nr Qt 1 THUMPER ASS Y FA 125 13701214 1 6 NUT WITH SEPARATED FLANGE M8 20101044 1 2 THUMPER WELDMENT FA 125 13701180 1 7 THUMPER MOUNTING PLATE ASS Y 13701230 1 3 SEEGER RING Ø8X0 8 DIN 471 20101507 2 8 THUMPER STUD 13100334 1 4 AUGER STUD 13100375 1 9 BOLT ...

Page 64: ...8 8 20100186 2 TRANSFER PLATE ASS Y PE BLACK 03000585 6 10 9 8 7 2 5 1 3 4 Key Name Part Nr Qt 1 SEALING PLATE 13000575 1 2 SLIDE VALVE 13000583 1 3 TRANSFER PLATE HOUSING 13000567 1 4 GASKET 20x10 30800064 1 5 PARCKERSCREWD 4 2X13 D7981 A2 20200267 4 6 REINFORCEMENT PROFILE 13000591 2 7 RUBBER CAP M 8 16103699 18 8 FLAT ROUND HEAD SCREW M8X25 20109708 10 9 TRUSS HEAD BOLT M8X20 SP 20200176 8 10 N...

Page 65: ...2 ВЕРХНЯЯ ДЕТАЛЬ ВЫПУСК Ф 75 03103330 1 3 ЗАКРЫВ ЗАСЛОНКА ВЫПУСК Ф 75 03103371 1 4 ШАРИК ИНДИКАТОРНЫЙ КРАСНЫЙ 13201355 1 5 ШАРИК ИНДИКАТОРНЫЙ ЗЕЛЕНЫЙ 13201363 1 6 ВИНТ 4 2 X 16 DIN 7981 20102331 6 7 ШНУР 13103916 1 ШНУР БОЛТЫ И ГАЙКИ 03000395 1 OUTLET DROP ASS Y W SHUT OFF MODEL 75 2 1 6 5 4 7 3 Key Name Part Nr Qt 1 BOTTOM PIECE OUTLET DIA75 03103363 1 2 TOP PIECE OUTLET DIA75 03103330 1 3 CLOSIN...

Page 66: ...4 PARCKER SCREW 4 2 X 16 DIN 7981 A2 20102331 4 5 SLIDE ROPE 13103916 1 6 INDICATOR BEAD RED 13201355 1 7 INDICATOR BEAD GREEN 13201363 1 SLIDE ROPE HARDWARE KIT 03000395 1 TELESCOPICAL DROP TUBE 03100435 Key Name Part Nr Qt 1 TELESCOPICAL TUBE 13100029 1 2 CLAMP ASS Y 13103650 1 3 CLAMP DIAMETER 75 10107563 1 4 LOCKNUT M6 DIN 985 20100400 1 5 EXENTRIC ARM 13107933 1 6 BOLT M6 X 30 DIN 933 8 8 201...

Page 67: ...H ASS Y 13104567 1 7 SWITCH SUPPORT 10203107 8 8 ADHESIVETAPE 19X0 23 2SIDE 30800726 2 9 PARCKER SCREW 4 2 X 16 DIN 7981 A2 20102331 8 10 CABLERING PG 9 15001472 4 11 CABLE RING HOLDER 2xPG9 15010119 1 12 CLAMP STROKE 27 20 6E 3 10103109 1 13 HANDY BOX OBO A8 15000037 1 14 MINIMUM SWITCH SHIELD 10203115 2 15 PARCKER SCREW 4 2x9 5 DIN 7981FH 20103859 2 16 EYEBOLT M8X20 20100715 2 17 SWITCH CORD GUA...

Page 68: ...G PLATE FOR CONTROL UNIT 14903546 2 3 LOCKNUT M6 DIN 985 20100400 8 4 BOLT M8X16 DIN 933 8 8 20100228 8 5 LOCKNUT M8 DIN 985 20100418 8 FA 90 CLOSING PLATE KIT FOR MODULAR CONTROL UNIT 04904280 Key Name Part Nr Qt 1 CLOSING PLATE KIT FOR MODULAR CONTR UNIT 04904280 8 2 BOLT M8X16 DIN 933 8 8 20100228 2 3 LOCKNUT M8 DIN 985 20100418 8 INCLUDED IN 1 FA 90 ...

Page 69: ...Key Name Part Nr Qt 1 MOD CONTR UNIT EXT F 2 FA 125 14906076 1 2 CLOSING PLATE FOR CONTROL UNIT 14903546 2 CLOSING PLATE KIT FOR MODULAR CONTROL UNIT 125 04909600 3 1 2 Key Name Part Nr Qt 1 CLOSING PLATE F MOD CU125 14917816 1 2 BOLT M8X16 DIN 933 8 8 20100228 4 3 LOCKNUT M8 DIN 985 20100418 4 ...

Page 70: ...518 1 2 2 1 LOCKNUT M6 DIN 985 A2 20101960 4 2 2 2 BUT HEAD CAPSCREW W FLANGE M6x16 A2 20109146 4 2 3 EXTENSION PLATEØ160 GALVA 13109525 1 EXTENSION PLATEØ160 ST ST 13109541 1 OPTION CONNECTION KIT FOR MODULAR CONTROL UNIT FA55 04904736 Key Name Part Nr Qt 1 TUBECLAMPØ60 13000021 1 5 TUBEANCHOR WELDMENT 13501747 1 21 BOLT M8X16 DIN 933 8 8 20100228 8 22 WASHER Ø9XØ17X1 6 DIN 126 20100467 4 23 NUT ...

Page 71: ...126 20100467 4 HARDWARE KIT 13106612 1 23 NUT M8 DIN 934 20200028 4 CONNECTION KIT FOR MODULAR CONTROL UNIT FA 75 04904744 CONNECTION KIT FOR MODULAR CONTROL UNIT FA 90 04904751 Key Name Part Nr Qt Key Name Part Nr Qt 1 TUBE CLAMP ASSEMBLY Ø95MM 03200029 1 32 LOCKNUT M8 DIN 985 20100418 1 5 TUBE ANCHOR WELDMENT 13200308 1 33 DRIVER WELDMENT 13201561 1 19 BOW CLAMP 13103643 6 34 ANCHOR CLAMP 131045...

Page 72: ... CONTROL UNIT FA 125 04904759 1 2 3 4 5 6 Key Name Part Nr 1 TUBE CONNECTOR KIT 03700382 2 TUBE ANCHOR WELDMENT Ø125 14916527 3 ANCHOR WELDMENT FA 125 13700984 4 ANCHOR CLAMP 13104575 5 SOCKET CAP SCREW M8 X 25 DIN 912 20101978 6 SOCKET CAP SCREW M8 X 70 DIN 912 20101986 ...

Page 73: ... D 6 6x12x1 6 DIN 126 20100459 4 4 PARCKER SCREW 4 2x9 5 DIN 7981FH 20103859 4 5 CLAMP STROKE 47 40 6E 5 13303086 1 6 CABLE RING HOLDER 2xPG9 15010119 1 7 PARCKER SCREW 8 X 1 2 20100525 2 8 CABLE RING PG 9 15001472 2 9 LOCKNUT M6 DIN 985 A2 20101960 4 10 BOLT M6X12 DIN 933 A2 20103883 4 11 CABLE GUARD LG 220MM 13109145 1 12 WRAP IT TIE 13105309 2 SENSORS 03101185 SENSOR VC12 03101193 SENSOR VC11 ...

Page 74: ...ORD GUARD 13104369 1 5 CONNECTION PLATE 13104401 1 6 CABLERING PG 9 15001472 2 7 ELECTRICAL CONNECTION DECAL 13104534 1 8 CLAMP STROKE 27 20 6E 3 10103109 1 10 INSTALLATION BRACKET 13104419 1 11 PARCKER SCREW 8 X 1 2 20100525 4 12 HANDY BOX OBO A8 15000037 1 13 CABLERING NUT PG 9 poly G V 10102978 2 14 NUT M6 DIN 934 20100210 2 15 BOLT M6 X 12 DIN 933 8 8 20100160 2 16 SCREW CHEESE HEAD M6X25 DIN8...

Page 75: ...5 КАБЕЛЬНОЕ КОЛЬЦО PG 9 15001472 2 7 НАКЛЕЙКА ЭЛЕКТРОПОДКЛЮЧЕНИЕ 13104534 1 8 ХОД ЗАЖ ИМА 3 6E 10103109 1 12 ХОМУТ ШЛАНГА Ф70 90 03100658 1 13 ОПОРА ВЫПУСКА 13104377 1 14 ВИНТ 8 X 1 2 20100525 4 15 КОРОБКА OBO A8 15000037 1 16 РЫМ ГАЙКА КАБЕЛЯ PG 9 POLY G V 10102978 2 Key Name Part Nr Qt 1 LEVEL SWITCH ASS Y 13104500 1 3 SWITCH CORD GUARD 13104369 1 5 CABLE RING PG 9 15001472 2 7 ELECTRICAL CONNEC...

Page 76: ...E 50Hz 60Hz 3 PH 230V 3 PH 400V 1 PH 230V 0 18KW 0 22KW 05001233 05001225 05001241 0 25KW 0 30KW 05001233 05001225 05001241 0 37KW 0 44KW 05001241 05001233 05001249 0 55KW 0 66KW 05001249 05001241 05001249 0 74KW 0 90KW 05001249 05001241 05001257 1 10KW 1 32KW 05001257 05001249 05001265 1 25KW 1 50KW 05001257 05001249 05001265 1 50KW 1 80KW 05001265 05001249 05001265 THERMAL MAGNETIC MOTOR PROTECT...

Page 77: ...14905616 1 21 TUBE CLAMP Ø50 70MM 13600622 2 11 WINDOW 13000500 1 AUTOMATIC OUTLET Ø 56 24VDC I 04906954 13 10 14 15 16 18 20 19 7 8 2 12 9 6 1 3 17 5 4 11 21 Key Name Part Nr Qt Key Name Part Nr Qt 1 INNER HOUSING DIA 56 14905566 1 12 DROP FOR DROP TUBE DIA 70 13502174 1 2 OUTLET TUBE WITH GEAR DIA 56 14905533 1 13 THREAD FORMING SCREW 4X12 A2 12502043 5 3 FLEXIBLE CLOSING RING DIA 56 14905509 4 ...

Page 78: ... 14 HANDY BOX IPW AX4 IP55 15009814 1 4 REINFORCEMENT PLATE Ø75 14915060 2 15 WASHER 5 3X10X1 DIN 125 A2 20102315 4 5 BEARING RING DIA 75 14915037 2 16 HEAD SCR M4X12 DIN7985Z A2 20109567 2 6 MOTOR SET F AUTOMATIC OUTLET I 04906715 1 17 NUT M4 DIN 934 A2 20102646 2 7 GEARWHEEL 2M 20T 20PA 14905459 1 18 CLAMPSTROKE 6E 4 10110799 1 8 SPRING DIA 5 x 20 2 14905624 2 19 CLAMPSTROKE 27 20 6E 3 10103109 ...

Page 79: ...905525 4 14 HANDY BOX IPW AX4 IP55 15009814 1 4 REINFORCEMENT PLATE DIA 89 14914972 2 15 WASHER 5 3X10X1 DIN 125 A2 20102315 4 5 BEARING RING DIAM 89MM 14914964 2 16 HEAD SCR M4X12 DIN7985Z A2 20109567 2 6 MOTOR SET F AUTOMATIC OUTLET I 04906715 1 17 NUT M4 DIN 934 A2 20102646 2 7 GEARWHEEL 2M 20T 20PA 14905459 1 18 CLAMP STROKE 6E 4 10110799 1 8 SPRING DIA 5 x 20 2 14905624 2 19 CLAMP STROKE 27 2...

Page 80: ...TLET Ø 125 24VDC I 04909364 1 2 4 5 6 Key Name Part Nr Qt 1 MOTOR ASS Y I O NET 14905665 1 2 GEARWHEEL 2M 20T 20PA 14905459 1 3 TUBE ANCHOR WELDMENT Ø125 14916527 2 4 SEAL PLATE Ø125 14916479 2 5 BEARING PLATE Ø125 14916487 2 6 OUTLET TUBE Ø125 14916495 1 3 ...

Page 81: ...87 2 NOVICOR TUBE 3 M Ø 75MM 03100559 3 CONTROL UNIT FA75 03103256 4 POWER UNIT MISCELLANEOUS 5 AUGER FA 90 03200409 6 NOVICOR TUBE 3M Ø 90 MM 03200300 7 NOVICOR TUBE 3M Ø 125 03700069 8 CONTROL UNIT FLEX AUGER MIX 03000197 9 POWER UNIT MISCELLANEOUS 10 OUTLET DROP ASSEMBLY W SHUT OFF MOD 125 03700093 11 BOOT ASSY FLEX AUGER MIX 03000536 ...

Page 82: ...BOOT 03000544 1 2 1 EXTENSION PLATE Ø160 GALVANISED 13109525 1 2 2 DROP Ø160 FOR EXTENSION BOOT 13000492 1 2 3 HW KIT FOR FA EXTENSION 360 13000518 1 2 3 1 LOCKNUT M6 DIN 985 A2 20101960 4 2 3 2 BUT HEAD CAP SCREW WITH FLANGE M6X16 A2 20109146 4 3 BOLT M8X16 DIN 933 8 8 20100228 4 4 NUT M8 DIN 934 20200028 4 6 TUBE CLAMP ASSEMBLY Ø140MM 03700077 1 7 TUBE CLAMP ASSEMBLY Ø95MM 03200029 1 ...

Page 83: ...ble 1 2 MOTOR 1 See table 1 3 BOLT M8X30 DIN 933 8 8 20100244 4 4 NUT M8 DIN 934 20200028 4 THE MOTOR IS STANDARD IN TRIANGLE DO NOT CHANGE THIS System FA Mix Gearbox With Key 13105176 Gearbox With F Coupling alu 13109820 Type Elastic Coupling Set CS71 13204180 Motor Shaft Ø14 Ratio 7 875 Output speed 175 Construction size 71 Motor speed 50Hz RPM 1500 Motor speed 60Hz RPM 1800 Feed capacity kg 600...

Page 84: ...MP ø131 139MM 03701196 2 HOUSING CONTROL UNIT DIA125 13702996 3 WINDOW 13000500 4 THREAD FORMING SCREW 4X12 A2 12502043 5 DROP FOR DROP TUBE DIA 70 13502174 6 PARCKER SCREW 8 X 1 2 20100525 7 BOW CLAMP 13103643 8 FLEXIBLE TUBE ASS Y ø85 MM 03100633 9 SAFETY SWITCH ASS Y 13000757 10 DRIVER WELDMENT 13201561 11 HARDWARE KIT CU FA 90 13203849 ...

Page 85: ...3 TUBE ANCHOR WELDMENT 13701412 CONTROL PANEL FOR FLEX AUGER MIX 3X400V 50Hz 03000510 3X230V 50Hz 03000528 1X230V 50 60Hz 03000502 3X200V 50 60Hz 03000338 030 OFF 0 1 3 6 4 5 2 7 II I I II 1 2 FILL SYSTEM BIN SELECTOR DISTURBANCE SPEED SELECTOR ...

Page 86: ...ROXELL 031 0516 FLEX AUGER COMPONENTS II 64 GENERAL LAY OUT OVERHEAD SYSTEM FIGURE 5 A B C ...

Page 87: ... 933 8 8 20100160 24 5 COVER SUSPENSION PLATE 13000666 2 6 COVER HOLDER SHORT 13000641 1 7 PARCKER SCREW 8 X 1 2 20100525 3 4 4 6 5 3 2 1 7 MOTOR COVER MOUNTING KIT Ø125 03001219 2 1 6 2 4 3 5 Key Name Part Nr Qt 1 COVER SUSPENSION PLATE 13000666 2 2 BOLT M6 X 12 DIN 933 8 8 20100160 14 3 TUBE CLAMP HALF DIA 125 FRONT 13703196 1 4 COVER HOLDER LONG Ø125 13703060 1 5 SOCKET CAP SCREW M6 x 16 DIN 91...

Page 88: ...P PLATE Ø90 03000902 MOTOR COVER SIDE PLATE 03000904 CONNECTION CONTROL UNIT BIN SUSPENDED 03000874 2 4 1 3 5 Key Name Part Nr Qt 1 ROUND CONNECTOR WELDED 13000690 1 2 BOLT M8X20 WITH RUBBER CAP 16103152 12 3 WASHER Ø8 4X25X2 DIN 9021 20102794 12 4 NUT M8 DIN 934 20200028 12 5 PARCKER SCREW 8X1 2 20100525 3 ...

Page 89: ...2 20101812 4 4 BOLT M6 X 12 DIN 933 8 8 20100160 24 5 PARCKER SCREW 8 X 1 2 20100525 3 6 COVER SUSPENSION PLATE 13000666 2 EXTENSION BOOT COVER MOUNTING KIT Ø125 03001227 4 3 2 1 5 6 Key Name Part Nr Qt 1 COVER HOLDER LONG Ø125 13703060 2 2 TUBE CLAMP HALF DIA 125 FRONT 13703196 2 3 BOLT M6 X 12 DIN 933 8 8 20100160 7 4 SOCKET CAP SCREW M6 x 16 DIN 912 20101812 4 5 COVER SUSPENSION PLATE 13000666 ...

Page 90: ...ROXELL 031 0516 FLEX AUGER COMPONENTS II 68 MOTOR COVER F PLATE L Ø90 03000894 MOTOR COVER F PLATE R Ø90 03000896 MOTOR COVER F PLATE L Ø125 03701204 MOTOR COVER F PLATE R Ø125 03701220 ...

Page 91: ...TE WITH HOLE 13000682 1 3 SEALING PLATEFOR SENSOR 13000708 1 4 TRIANGULAR MOTOR SUPPORT 13000732 2 5 CLAMPPLATE FOR TRANSFER PIECE 13203906 2 6 BOLT M8X20 WITH RUBBER CAP 16103152 12 7 BOLT M6X12 DIN 933 8 8 20100160 8 8 BOLT M8X25 DIN 933 8 8 20100236 4 9 LOCKNUT M6 DIN 985 20100400 6 10 PARCKER SCREW 8X1 2 20100525 4 11 WASHER Ø8 4X25X2 DIN 9021 20102794 12 12 NUT M8 DIN 934 20200028 20 ...

Page 92: ...LEX AUGER COMPONENTS II 70 EXTENSION BOOT FOR OVERHEAD FA90 03202678 1 8 6 1 6 6 1 7 6 1 2 6 1 3 6 1 11 1 7 2 6 1 11 3 7 1 5 2 6 1 1 6 1 11 4 6 1 4 6 1 5 6 1 11 2 3 6 2 2 6 2 4 6 2 7 6 2 6 6 2 5 6 2 1 6 2 3 6 2 8 6 1 10 ...

Page 93: ... WARNING 13106596 1 6 1 9 ROXELL DECAL 160X40 10101129 1 6 1 10 E RING Ø5 DIN 6799 A2 S S 20102018 1 6 1 11 HARDWARE KIT EXTENSION BOOT 13000526 1 6 1 11 1 BOLT M8X20 DIN 933 8 8 20200150 4 6 1 11 2 NUT M8 DIN 934 SP 20200119 4 6 1 11 3 SEAL CAP M8 16103699 4 6 1 11 4 KNURLED KNOB 13107842 1 6 2 ANCHOR BEARING ASS Y FA90 13204037 1 6 2 1 LOCKNUT M6 DIN 985 20100400 2 6 2 2 BOLT M6X12 DIN 933 8 8 2...

Page 94: ...1228 6 7 1 2 5 3 Key Name Part Nr 1 BOOT ASSEMBLY FA 125 03700531 2 EXTENSION PLATE Ø160 GALVA 13109525 3 DROP ø160 FOR EXTENSION BOOT 13000492 4 CONNECTION PLATE F DROP 14916098 5 TUBEANCHOR WELDMENT Ø125 14916527 6 TUBE CONNECTOR KIT 03700382 7 ANCHOR BEARING ASS Y FA125 13701016 4 ...

Page 95: ...S SET BEAR CAP HOLD Ø56 03501368 10 EXTENSION BOOT FA 55 BOOT ASSEMBLY FA 55 SPARES SET BEAR CAP HOLD Ø56 DOUBLE BOOT ASSEMBLY FA90 FA55 DOUBLE BOOT ASSEMBLY FA75 FA55 Used in 03501350 03501335 03501368 03000593 03000882 Name Part Nr Qt SPARES SET BEAR CAP HOLD Ø90 03202726 10 EXTENSION BOOT FA 90 BOOT ASSEMBLY FA 90 BOOT ASSEMBLY Ø90 FOR AUGER Ø75 DOUBLE BOOT ASSEMBLY FA 90 DOUBLE BOOT ASSEMBLY F...

Page 96: ......

Page 97: ...III 1 PART III INSTALLATION INSTRUCTIONS ...

Page 98: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 2 ...

Page 99: ...all tube clamps with a TORQUE of min 10Nm 3 Take care to provide SOLID SUSPENSION POINTS Each suspension point should be able to hold MIN 50kg 4 At the FIRST START UP make sure that if the auger HITCHES or BLOCKS you can IMMEDIATELY SWITCH OFF the system with the main switch on the control panel GENERAL SAFETY RULES Carefully read the following instructions before you INSTALLthe system IMPORTANT D...

Page 100: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 2 FIGURE 1 GENERAL VIEW ...

Page 101: ...HAIN 05000021 05000021 05000021 05000021 10 AUGER 03300571 03100187 03200409 03700085 AUGER HEAVY DUTY 03200128 AUGER FA125 PITCH 85 03701188 II 6 11 NOVICOR TUBE 3 M 03300084 03100559 03200300 03700069 II 6 METAL TUBE 3 M 03200102 03700200 DENSICOR TUBE Ø127 3 M 03701108 II 6 12 OUTLET DROP ASS Y W SHUT OFF II 43 II 43 II 43 II 44 II 43 44 13 FLEXIBLE TUBE ASS Y Ø70 05000047 05000047 II 6 FLEXIBL...

Page 102: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 4 FIGURE 2 GENERAL LAY OUT CDS SYSTEM GENERAL LAY OUT CDS SYSTEM STANDARD FA 75 90 125 FIGURE 3 LAYERS BROILERS ...

Page 103: ... POWER UNIT II 7 5 NOVICOR ELBOW 45 03100542 03200326 03700051 HARDENED STEEL ELBOW 45 03200433 03700002 6 NOVICOR TUBE 3 M 03100559 03200300 03700069 STEEL TUBE 3 M 03200102 03700200 DENSICOR TUBE Ø127 3 M 03701108 PLASTIC DROP TUBE ASSY DIA 85 03100625 03100625 8 EXTENSION BOOT 03103884 03202652 03700853 9 TUBE CLAMP ASSY 03200029 03700077 HOSE CLAMP 131 139 26MM 03100658 03200250 03701196 10 TU...

Page 104: ...T OF DRILLS METAL 3 13 CONCRETE HOLE SAW HOLDER 09700071 TOOLS SET OF SOCKET WRENCHES W RATCHET EXTENSION HOLE SAW Ø32 09701699 SENSOR Ø40 09700022 MOD 55 Ø51 09700030 MOD 75 Ø70 09700048 MOD 90 Ø108 09700055 MOD 125 Ø130MM Holes in wall Ø9 Ø7 Ø2 8 Ø6MM 09700220 ...

Page 105: ... NOVICOR STEEL Mm 3050 3075 3075 3090 3090 3090 Mm 3000 3000 3000 3000 3000 3000 Mm 56 75 75 89 89 89 Mm 51 68 6 68 6 82 2 82 2 82 2 Mm 61 3 81 7 81 7 96 1 96 1 96 1 Mm 56 3 75 3 75 3 89 3 89 3 89 3 Mm 2 5 3 2 3 2 3 4 NOV 1 5 STEEL 3 4 NOV 1 5 STEEL 3 4 NOV 1 5 STEEL R Mm R 1533 R 1533 R 1533 R 1568 5 R 1568 5 Mm NOVICOR 1593 1308 1308 1357 1357 Mm STEEL 1357 1357 A B NOVICOR Mm A 56 B 51 A 75 B 6...

Page 106: ...ICOR DENSICOR 137 NOVICOR DENSICOR Mm 127 NOVICOR 127 NOVICOR DENSICOR Mm 5 NOVICOR 2 STEEL 5 NOVICOR DENSICOR 2 STEEL R mm 1587 HARD STEEL 2200 HARD STEEL R mm 1700 NOVICOR 2200 DENSICOR Mm 1485 NOVICOR 1979 DENSICOR Mm 1179 HARD STEEL 1732 HARD STEEL Mm 5 NOVICOR 5 DENSICOR Mm 3 HARD STEEL 3 HARD STEEL A B Mm Plastic NOVICOR DENSICOR A 127 B 117 DENSICOR A 127 B 117 Mm A B Hard steel HARD STEEL ...

Page 107: ...r than 10m see graph page III 10 This will prevent the last part of the line from running empty for long periods Install the extension boot such that no outlets are needed until behind the first elbow The longest part of the line the one with the most outlets must follow the extension boot So you install the extension boot just before the middle of the total length of the line Always install the e...

Page 108: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 10 FLEX AUGER FROM HOPPER TO HOUSE FIGURE 7 1 1 2 2 3 4 ...

Page 109: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 11 FIGURE 8 RETURN FLEX AUGER TO HOPPER CDS FIGURE 9 POSITION OF THE CONTROL UNIT DROP TUBE ...

Page 110: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 12 FIGURE 10 LOCATION OF THE OUTLETS CDS STANDARD ...

Page 111: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 13 FIGURE 11 LOCATION OF THE OUTLETS CDS BROILER CAGE ...

Page 112: ... 75 and 90 you can start with a transport system at either side If possible install the bin in line with the Flex Aug er Roxell provides 2 elbows 45 for a standard system ELBOW DIAGRAMS EXAMPLE PAGE III 15 FLEX AUGER MODEL 55 0_ You want to enter the house under 30_ at a height of 2 2m Draw an auxiliary line A from height 2 2m to the point of intersection with the 30_ axis Drop the vertical B from...

Page 113: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 15 ELBOW DIAGRAM FLEX AUGER MODEL 55 75 90 BOOT STRAIGHT OUT FIGURE 14 A B FIGURE 15 BOOT AT 30_ ...

Page 114: ...20 0 40 0 60 0 80 0 00 4 00 3 20 3 40 3 60 3 80 0 00 1 00 2 00 0 20 1 20 2 20 0 40 1 40 2 40 0 60 1 60 2 60 0 80 1 80 2 80 3 00 19 45 30 BOOT STRAIGHT OUT FIGURE 17 4 00 3 20 3 40 3 60 3 80 0 00 1 00 2 00 0 20 1 20 2 20 0 40 1 40 2 40 0 60 1 60 2 60 0 80 1 80 2 80 3 00 1 00 1 20 2 20 3 20 4 20 1 40 2 40 3 40 4 40 1 60 2 60 3 60 4 60 1 80 2 80 3 80 4 80 2 00 3 00 4 00 5 00 0 20 0 40 0 60 0 80 0 00 ...

Page 115: ...60 0 80 0 00 4 00 3 20 3 40 3 60 3 80 0 00 1 00 2 00 0 20 1 20 2 20 0 40 1 40 2 40 0 60 1 60 2 60 0 80 1 80 2 80 3 00 19 45 30 FIGURE 18 BOOT STRAIGHT OUT 1 00 1 20 2 20 3 20 4 20 1 40 2 40 3 40 4 40 1 60 2 60 3 60 4 60 1 80 2 80 3 80 4 80 2 00 3 00 4 00 5 00 0 20 0 40 0 60 0 80 0 00 4 00 3 20 3 40 3 60 3 80 0 00 1 00 2 00 0 20 1 20 2 20 0 40 1 40 2 40 0 60 1 60 2 60 0 80 1 80 2 80 3 00 19 45 30 F...

Page 116: ... 75 FIGURE 20 A b Max 3m Min 1 5m 0 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 63 66 69 72 75 78 81 84 87 90 1 2 3 4 5 6 m 7 H L m with fill points every 0 5 m All lengths within the graph are allowed If dimentions pass the graph limits use an extention boot and consider the system as two separ ate Flex Augers Model 55 GRAPH WITH MAXIMUM LENGTHS MODEL 55 ...

Page 117: ... FIGURE 21 3m max L 9 51 54 57 60 L 12 15 18 21 24 A b Max 3m Min 1 5m The first extra elbow 45 reduces the maximum length with 3 meters The followiing extra elbows with 4 5 m All lengths within the graph are allowed If dimentions pass the graph limits use an extention boot and consider the system as two separate Flex Augers Model 75 For return tandem ...

Page 118: ...24 27 30 33 36 39 42 45 48 1 2 3 4 5 6 7 L m A b Max 3m Min 1 5m The first extra elbow 45 reduces the maximum length with 3 meters The followiing extra elbows with 4 5 m All lengths within the graph are allowed If dimentions pass the graph limits use an extention boot and consider the system as two separate Flex Augers Model 90 For return tandem ...

Page 119: ...Graph is for one bin only This graph is correct for the second part of the Flex Auger FIGURE 23 Max 3m 3m max 10m max L See also page I 58 The first extra elbow 45 reduces the maximum length with 3 meters The followiing extra elbows with 4 5 m All lengths within the graph are allowed If dimentions pass the graph limits use an extention boot and consider the system as two separate Flex Augers Model...

Page 120: ...2 3 4 L m GRAPH WITH MAXIMUM LENGTHS MODEL 90 125 CDS BROILER CAGE LC 5 4T HC 10T GRAPH WITH MAXIMUM LENGTHS MOD 90 HEAVY DUTY AUGER HD Max 3m STANDARD AUGER HORIZONTAL PART HEAVYDUTY AUGER HD Used for long distances FIGURE 25 m H 0 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 1 2 3 4 5 6 7 L m 1 5 KW 450 RPM HORIZONTAL LENGTH For tandem MAX 60M ...

Page 121: ...n of tube support Maximum tensile force of the S hook 60kg Closing the S hook increases the resistance MODEL 55 75 90 AND 125 NOVICOR DENSICOR If distance between outlets is less than 2m use one suspension per outlet For distance more than 2m use an extra suspension in between For tubes without outlets suspension every 2m MODEL 90 AND 125 METAL One suspension per 3M Max load kg inclusive safety fa...

Page 122: ...ER UNIT DANGER Drill a small hole in HARD WOOD This will prevent screw hooks from breaking off IN A METAL GIRDER Use a drilling machine with our special driver forscrew hooks FIGURE 29 IN A WOODEN BEAM 90mm WOOD INSULATION 160mm 05000872 05000237 FIGURE 30 FIGURE 31 IN A CONCRETE BEAM FIGURE 32 Drill a hole dia 10mm 00103069 20102034 05000872 FIGURE 33 IN METAL I GIRDER 05000302 20104220 8 13mm 2 ...

Page 123: ...ght line suspension through the sep aration walls Use a hole saw to make holes in the walls Put the tube exactly in the center of the hole to avoid wear by friction with the wall FIGURE 34 Seal seal ring PAY ATTENTION TO THE DIFFERENCE IN LEVELS WHEN USING AN EXTENSION BOOT LAST PART 23CM LOWER SEE FIG 38 PAGE III 28 ...

Page 124: ...late at the inside CONTROL UNIT ASSEMBLY AND INSTALLATION FIGURE 36 Control unit Use chain and S hooks at both suspension points 1 before the control unit A 1 at the power unit B SLIDE THE AUGER ANCHOR OVER THE GEAR HEAD SHAFT TIGHTEN THE SCREWS BUT LEAVE THE ANCHOR BLOCK LOOSE TO INSTALL THE AUGER A B Suspend the control unit at the proper location in line with the tubes so that the drop tube D 8...

Page 125: ... the standard unit for modular control unit Fix the control unit to the 4 suspension eyes Fix the power unit Suspend each power unit separately cessories from the Flex Auger hardware kit There is a common safety switch for all motors Flex Auger Motor FIGURE 37 TO INSTALL THE MULTIPLE CONTROL UNIT 04904736 FA55 04904744 FA75 04904751 FA90 04904759 FA125 ...

Page 126: ...n boot before this elbow always install the outlets behind this elbow FIGURE 38 Take care that the line past the extension boot hangs 23cm lower in standard extended system You can compensate the difference in levels by installing 2 small elbows Suspend the extension boot the same way as the control unit A B Control unit WITH AN EXTENSION BOOT YOU CAN TURN THE LINE 90 LEFT OR RIGHT AND SAVE AN EL ...

Page 127: ...M 40MM X 40 MM MODEL 75 60MM 60MM X 60MM MODEL 90 76MM 76MM X 76MM MODEL 125 108MM 108MM X 108MM MAKE SURE THAT HOLES IN A TUBE ARE IN A STRAIGHT LINE IF YOU HAVE TWO ROWS OF FEEDING TROUGHS INSTALL OUTLETS IN PAIRS AT THE FOLLOWING DISTANCES FLEX AUGER MINIMUM DISTANCE BETWEEN HOLES X FIGURE 43 MODEL 55 106mm MODEL 75 116mm MODEL 90 125mm MODEL 125 250mm HOLE FOR MAXIMUM FEED DROP OUT FLEX AUGER ...

Page 128: ...HE CONTROL UNIT NEVER USE AN OUTLET TO CONNECT THE TUBES FIGURE 45 TIGHTEN BOLTS MINIMUM 10 Nm MODEL 55 Insert a tube dia 55 mm without sleeve into the tube anchor weldment MODEL 75 Slide the end without expanded end of the tube 75mm into the tube anchor weldment FIGURE 46 TIGHTEN BOLTS MINIMUM 10 Nm ...

Page 129: ...NSTALLATION INSTRUCTIONS III 31 FIGURE 47 TIGHTEN BOLT MINIMUM 10 Nm MODEL 90 Slide a tube 90mm into the tube anchor weldment FIGURE 48 MODEL 125 TIGHTEN BOLT MINIMUM 10 Nm Slide a tube 120mm into the tube anchor weldment 03701196 ...

Page 130: ...lamps at the right time with the right torque minimum 10Nm Do not deform the tubes EXTRA LENGTH OF CHAIN NEEDED TO MAKE THE SUSPENSION LOOP FIGURE 50 FIGURE 51 x 40cm for Model 55 and 75 x 60cm for Model 90 and 125 WITH THE LOOP YOU CAN ADJUST THE HEIGHT OF THE TRANSPORT LINE IN THIS WAY SUSPEND ALL TUBES PERFECTLY LEVEL PROCEED THAT WAY UNTIL YOU CAN DETERMINE THE LOCATION OF THE HOLE IN THE WALL...

Page 131: ...holes FIGURE 52 FIGURE 53 CLOSED OPEN Slide the cord through the shut off plate Make a second knot Knot the rope in the middle FIGURE 54 FIGURE 55 Install the closing slide in the correct position 4x 4x 1x FIGURE 56 FIGURE 57 FIGURE 58 1 Position the bottom piece to the tube 2 Put the cord over the tube 3 Click the top piece to the outlet 2x 4 Slide the cord ends through the small balls and make a...

Page 132: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 34 FIGURE 59 MODEL 125 Max 45º pellets Max 30º meal FIGURE 60 ...

Page 133: ...LATION INSTRUCTIONS III 35 FIGURE 61 Fix the drop to the outlet Front side CLICK CLICK TO INSTALL THE AUTOMATIC OUTLET FIGURE 62 1 3 2 Push the drop Push a screw driver between the drop and the outlet Pull the drop 4 TO REMOVE THE DROP ...

Page 134: ...e wall the ceiling or the floor in such a way that it cannot move Min 500mm Min 500mm Min 500mm Install the automatic outlet straight down ward If you install 2 Flex Augers in series See instructions page III 14 FIGURE 64 Min 250mm Min 1 5mm Install the Flex Auger horizon tally It must be able to move freely Fix the intake boot to the wall the ceiling or the floor in such a way that it cannot move...

Page 135: ...system Remember that no tube connec tors are mounted above the intake boots Take care that the supply is not located right above the feed intake boots but rather as shown on the drawing 1 2 x 45_ elbow POSITION OF THE DROP TUBES FIGURE 66 Respect distances Install the level switch at the right spot POSITION OF THE CONTROL UNIT DROP TUBE ...

Page 136: ... Slide the upper boot in correct po sition as far as possible in the bin collar and drill 8 holes dia 9mm 3 8 Transfer plate in direction of transport line SURVEY If you use a pellet kit install it together with the in take boot FIGURE 68 FIGURE 69 FIGURE 70 0 _ 30 _ Intake boot Direction of transport line TO INSTALL THE BOOT ASSEMBLY ...

Page 137: ...nsport lines will follow 3 Drill a hole dia 9 mm 1 Fix by hand with the bolt and the nut 4 Drill the opposite hole 2 Fix by hand with the bolt and the nut 5 Drill a hole at 90_ 3 then drill the opposite hole 4 Fix by hand with the bolt and the nut 6 Proceed in the same way for the other fixing points 5 8 7 Use a ring spanner to tighten all nuts with a moment of 4Nm in the same sequence 1 8 Do not ...

Page 138: ...ke boots to the transfer plate Bin collar Upper boot 8 M8X20 FIGURE 73 Seal cap Seal cap 4 socket cap screws M8X25 Nut M8 Nut M8 PA6 black Nut M8 PA6 black 3 Drill a hole dia 9 mm 1 Fix by hand with the bolt and the nut 4 Drill the opposite hole 2 Fix by hand with the bolt and the nut 5 Drill a hole at 90_ 3 then drill the opposite hole 4 Fix by hand with the bolt and the nut 6 Proceed in the same...

Page 139: ...FIGURE 78 TO CONNECT THE TRANSPORT SYSTEM TO THE BIN Install tubes outside with expanded ends down wards to prevent water from leaking in Install the horizontal tube straight through the wall Install an elbow 45_ pointed towards the bin boot Hold a tube between both elbows to determine the required length X of the straight tube FIGURE 79 ...

Page 140: ...ded Not allowed for breeder application FIGURE 80 FIGURE 81 USE CAULKING OR SILICONES TUBE CONNECTIONS OUTSIDE THE HOUSE MUST BE WATER TIGHT Slide the tube into the expanded end of the next tube or elbow FIGURE 82 FIGURE 83 MODEL 55 75 AND 90 WITH TUBE CONNECTOR OPTION Use silicone MODEL 125 FIGURE 84 03701196 03700069 FIGURE 85 Use silicone TIGHTEN ALL BOLTS MINIMUM 10 Nm ...

Page 141: ...ONS III 43 The hopper must not carry the weight of the tubes So support the tubes with 2 chains Wind the chain 1 x around the tube FIGURE 86 Fix the chain around the bin leg Put an S hook between the tube and the tube clamp Fix the chain to the S hook ...

Page 142: ...int must be well filled Avoid sharp edges or rough corners these wear out the tubes Braze at low temperature Allow the joint to air cool Rapid cooling makes the joint brittle and breakable Remove alle sharp welding seams that could wear out the tube from the outer edges of the auger MAX 1 3 MIN 1 4 MIN 1 4 MAX 1 3 Weld length Min 1 4 of the auger circumference up to max 1 3 of the auger circumfere...

Page 143: ... BOOT Pull a few times at the auger so it takes its natural length Mark the auger M at the rear of the boot Stretch the auger a double pitch and put a new mark NM then cut the auger at this new mark MODEL 125 Firmly tighten the bolts MODEL 75 andet 90 Firmly tighten the set screw FIGURE 94 FIGURE 95 Slowly slide the auger back into the tube Firmly fix with a tube clamp Model 55 75 90 FIGURE 96 MOD...

Page 144: ...tor Maximum feed flow FLOW REGULATOR CLOSED FIGURE 99 Flow regulator FLOW REGULATION MODEL 75 90 CHECK IF THE DIRECTION OF ROTATION OF THE AUGER IS COUNTER CLOCKWISE LOOKING FROM BIN TO CONTROL UNIT IF YOU USE AN EXTENSION BOOT Adjust flow regulator in such a way that the second part of the line could con vey more feed than the first part ...

Page 145: ...control unit Control unit TO INSTALL THE THUMPER FLOW REGULATION MODEL 125 FIGURE 101 FIGURE 102 Install the transition plate in such a way that the slide is on the side of the control unit You lift up the thumper when you close the slide You cannot close the slide when it is installed on the wrong side FIGURE 103 FLOW REGULATION WITH MODEL 125 Flow regulator in the boot as supplied standard FIGUR...

Page 146: ...you have the re quired amount of feed in the hopper FIGURE 106 WITH TELESCOPICAL TUBE Height of the drop tube in the feeding trough or hopper can be adjusted individually and at any time Distance between trough bottom and drop tube must be about 1 10m min 1 1m FIGURE 107 WITH FLEXIBLE TUBE Flexible in practically all directions Do not forget the 2 parcker screws D 4 2x13 ...

Page 147: ...x the telescopical tube Glue inside Glue outside Elbow Drop tube Drop tube Telescopical tube Outlet Parcker screw FIGURE 110 max Put the telescopical tube in the feeding trough at its lowest level The MEASURE DECAL is placed with 1 at the upper end of the telescopical tube With this decal you can adjust feed level in the trough and make comparisons between pens FIGURE 111 TO ADJUST THE TELESCOPICA...

Page 148: ... at this stage FIGURE 113 DETERMINE LENGTH OF TUBE BETWEEN BOTH BINS Close slide of bin B Open slide of bin A with the tandem intake boot Adjust flow regulator 1 in the intake boot until the system runs without overload and or until you get the required capacity Close slide of bin A and open slide of bin B Now adjust flow regulator 2 so that the feed flow from B to A is slightly lower than the Fle...

Page 149: ... THE SYSTEM If you don t use bin A or it is empty FLEX AUGER 125 the thumper in the tandem intake boot is released from the auger when clos ing the slide Check Thumper in tandem intake boot FIGURE 115 INSTALL THE SLIDES AS SHOWN ON THE DRAWING A B TO INSTALL THE TANDEM IN LINE MODEL 75 90 This tandem is a straight through Flex Auger Install the exact tube length between both bins FIG 113 page III ...

Page 150: ...THE TANDEM IN LINE MODEL 125 FOR TANDEM IN LINE MODEL 75 by installing a tube dia 32mm 03103066 to the anchor of feed bin A FOR TANDEM IN LINE MODEL 90 by installing a poultry tube dia 44 5mm without holes 00102269 to the anchor of feed bin A FOR TANDEM IN LINE MODEL 125 by installing a tube dia 60mm 03700861 to the anchor of feed bin A A Tube 20mm RESTRICTION WITH TUBES B Min 1 5m max 4m FIGURE 1...

Page 151: ...000 03103066 FA90 Ø41 5x80 13204116 FA75 Ø28 7x80 13109812 FA90 FA75 13109160 25 ø 6 5 2x 25 ø 6 5 10 20mm Mount the tube in the intake boot Connect the tubes if length is more than 3m Tube end 20mm past the second intake boot Tube Connection piece Tube end Bolt M6 Guide piece Bolt M6 Bolt M6 No extra s Tube Connection piece Tube end Drill holes Drill holes Tube end TO INSTALL THE TUBE ...

Page 152: ...comes out at the control unit Stop the Flex Auger and mark the au ger M1 Close feed bin valve A and let the Flex Auger run empty Open feed bin valve B and start the Flex Auger again Let the auger run until the feed comes out at the control unit Stop the Flex auger and mark the auger M2 Cut the auger in the middle between M1 and M2 and connect in the intake boot with the anchor and bear ing assembl...

Page 153: ...location depends upon the drop tube FIGURE 120 IN ROXELL 100KG HOPPER TO INSTALL THE HOPPER LEVEL SWITCH IN A FEEDING TROUGH SEE fig 66 PAGE III 37 FIGURE 121 BOTTOM IN LINE WITH DROP TUBE END Install the level switch in such a way that it CANNOT be activated by A the feed flow B its own weight 12 4 60 77 TO INSTALL THE DROP TUBE LEVEL SWITCH ...

Page 154: ...32 TO INSTALL THE SENSOR ON A DROP TUBE INSTALL THE SENSOR AS HIGH AS POSSIBLE A MUST WITH BRIDOMAT DO NOT INSTALL THE SENSOR IN THE FEED FLOW HOUSING MAY WEAR OUT Delay Grey Yellow Brown Status led Lamp 2 A 2 40 V 4 3 1 4 12 m m 1 se c 1 0 min Standard position 5 sec 5mm 230V Cable Black Remove protection screw before adjustment Blue Distance 03101185 SENSOR VC12 03101193 SENSOR VC11 Supply When ...

Page 155: ...O NC 1 2 TO INSTALL THE DROP TUBE LEVEL SWITCH IN A LINE WITH EXTENSION BOOT PRINCIPLE Flex Auger 1 starts and runs until level switch 2 NC is activated Flex Auger 2 always starts as FA 1 runs but only during a preset period T This period is programmed on a time relay in the control panel Purpose empty part x at every start Example X 1m T A about 5 seconds X 2m T B about 10 seconds Flex Auger 2 al...

Page 156: ...EXTENSION BOOT TIME DELAY STANDARD FOR 03100872 DROP TUBE LEVEL SWITCH OPTIONAL FOR 03100864 HOPPER LEVEL SWITCH DANGER ELECTRICITY WATCH OUT LEAVE CONNECTIONS TO THE SYSTEM TO A QUALIFIED ELECTRICIAN Wire the system with the utmost care and attention Always provide a solid earthing Check all connections before you switch on Always follow the wiring diagrams included in the control panels Compare ...

Page 157: ...OPPER UNDER WEIGHER 1 4 3 SMINW1 MIN SENSOR IN HOPPER UNDER WEIGHER BR M Time clock Thermal magnetic motor pro tection with auxiliary contacts Main Switch Sensor with NO contact supply on Sensor with NC contact supply on Control sensor for Kixoo or Boozzter pans Safety or level switch for Flex Augers Discaflex 2 position switch with 0 1 indication plate 3 position switch with M 0 A indication plat...

Page 158: ...e plate WIRING DIAGRAM FOR 1X230V Control unit 1x230V AC IEC38 1 2 1 2 2 1 STOP START OFF 1L1 3L2 5L3 2T1 4T2 6T3 2T1 4T2 6T314NO A2 1L1 3L2 5L3 13NO A1 L2 PE L1 L2 PE L1 1 2 2 1 Sw1 Sw2 Sw2 Sw1 Connection of start stop conditions Start stop condition Level switch From motor starter Safety switch CONNECT EXTRA START STOP CONDITIONS IN SERIES First start stop condition Last start stop condition Lev...

Page 159: ... IEC38 Level switch 1 2 1 2 2 1 Sw1 Sw2 Sw2 Sw1 STOP START OFF 1 L1 3 L2 5 L3 2T1 4T2 6T3 2 T1 4 T2 6 T3 14 NO A2 1 L1 3 L2 5 L3 13 NO A1 L2 L1 PE L3 L1 PE L2 L3 1 2 2 1 Connection of start stop conditions Start stop condition Level switch From motor starter Safety switch CONNECT EXTRA START STOP CONDITIONS IN SERIES First start stop condition Last start stop condition WIRING DIAGRAM FOR 3X230V W2...

Page 160: ...V Control unit 3x400V N AC IEC38 Level switch 1 2 1 2 2 1 W2 U2 V2 U1 V1 W1 Sw1 Sw2 Sw2 Sw1 STOP START OFF 1 L1 3 L2 5 L3 2T1 4T2 6T3 2 T1 4 T2 6 T3 14 NO A2 1 L1 3 L2 5 L3 13 NO A1 L2 L1 PE L3 L1 PE L2 L3 2 2 1 1 N Connection of start stop conditions Start stop condition Level switch From motor starter Safety switch CONNECT EXTRA START STOP CONDITIONS IN SERIES First start stop condition Last sta...

Page 161: ... FA3 safety switch to CCP from FA1 motor to CCP from max switch weigher FA1 safety switch to CCP from FA2 safety switch to CCP from FA2 motor to CCP from feed screen motor to CCP from impulse switch weigher to CCP 1 3 x 2 5 2 5 2 2 x 1 5 3 3 x 2 5 4 2 x 1 5 5 2 x 1 5 6 3 x 2 5 2 5 7 3 x 1 5 1 5 8 2 x 1 5 1 5 Weigher Feed screen FA2 FA1 FA3 FA FLEX AUGER CCP CENTRAL CONTROL PANEL CABLE TYPES MAXIMU...

Page 162: ...20 Motor Current Stand by 20 mA Motor Current OPEN CLOSE 150 mA Motor Current Alarm 400 mA Relais output 24VDC 100 mA Max Cable Length 200 M Min Cable Section 0 5mm2 max 100 M Min Cable Section 0 75mm2 max 200 M Remark After interruption of voltage in OPEN position the input will not be noticed for a 15 sec period so the OPEN position retains for 15 sec THE AUTOMATIC OUTLET STARTS AUTOMATICALLY NE...

Page 163: ...FIGURE 129 Outlet 125 Tube Mod 125 Tube Mod 90 Auger Mod 90 FA II FA75 FA I FA90 Auger mod 90 TO INSTALL FLEX AUGER I SEE GENERAL INSTALLATIONS FLEX AUGER 90 125 SPECIAL REMARKS FIGURE 130 1 Always install the Flex Auger Mix intake boot horizontally never under an angle FIGURE 131 ...

Page 164: ...s put 1 manual outlet model 125 with shut off just after the mixing point This is need ed for calibration This outlet must have a 100 drop out See fig 28 page III 15 Mixing point 100 drop out Ø 108MM A FLEX AUGER I AUGER MODEL 90 FROM BIN TO CONTROL UNIT NO AUGER MODEL 125 NEEDED ...

Page 165: ...STALLATIONS FLEX AUGER 75 SPECIAL REMARKS FIGURE 133 1 Maximum inclination of FA II 30 2 Intake boot 3 Power unit Always put the flow regulator on Minimum feed flow Only 1 one power unit type MAX 30_ FIGURE 134 FLOW REGULATOR CLOSED Flow regulator THE MOTOR IS STANDARD IN TRIANGLE DO NOT CHANGE THIS ...

Page 166: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 68 FIGURE 135 ...

Page 167: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 69 GENERAL LAY OUT OVERHEAD SYSTEM FIGURE 136 A B C ...

Page 168: ...85 03101185 1 3 14900906 13703196 3 4 13000641 13000641 1 5 13000666 13000666 4 6 13008115 13703060 3 8 20100160 20100160 52 9 20101812 20101812 6 11 03000874 03000874 1 12 03103074 03103074 1 14 20100525 20100525 12 15 03100633 03100633 2 17 15902521 15902521 1 22 03000902 03000902 2 23 03000904 03000904 4 24 03000892 03000892 1 25 03000894 03701204 3 26 03000896 03701220 3 A B ...

Page 169: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 71 FIGURE 138 ASSEMBLY 03000902 13000666 20100160 13008115 14900906 20101812 A FIGURE 139 Caulking 6x 20100525 03000894 03000896 A ...

Page 170: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 72 FIGURE 140 Caulking 03000904 2x 22x B ...

Page 171: ...13000641 13000641 1 8 13000666 13000666 2 9 13000732 13000732 2 10 03103074 03103074 1 11 03103660 03103660 1 14 20200028 20200028 20 15 20100160 20100160 32 16 16103152 16103152 12 17 20102794 20102794 12 19 13000708 13000708 1 20 20101812 20101812 2 21 20100525 20100525 4 22 13008115 13703060 1 23 13000682 13000682 1 24 13000674 13000674 1 31 03000902 03000902 1 32 03000904 03000904 2 33 0300089...

Page 172: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 74 FIGURE 142 FIGURE 143 ASSEMBLY Caulking C FIGURE 144 Sensor First install the Flex Auger Caulking ...

Page 173: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 75 FIGURE 145 13000641 13000666 03000902 13000666 13008115 14900906 FIGURE 146 20100160 03000894 03000896 03000904 03000892 ...

Page 174: ...ROXELL 031 0516 FLEX AUGER INSTALLATION INSTRUCTIONS III 76 MOTOR PROTECTION 1 STOP START OFF 1L1 3L2 5L3 2T1 4T2 6T3 1 6 Type IP55 CL F S1 Hz V kW min 1 ...

Page 175: ...V 60Hz GV2ME06 0 167 1 5 168 279 2 5 280 446 4 3x380V 60Hz 3x400V 60Hz GV2ME05 0 471 1 5 472 785 2 5 786 1257 4 0 25 1x230V 50Hz GV2ME07 0 110 1 5 111 185 2 5 186 297 4 3x230V 50Hz GV2ME06 0 174 1 5 175 290 2 5 291 464 4 3x400V 50Hz GV2ME05 0 492 1 5 493 821 2 5 822 1314 4 0 37 1x230V 50Hz GV2ME08 0 69 1 5 70 116 2 5 117 185 4 3x230V 50Hz GV2ME07 0 111 1 5 112 185 2 5 186 297 4 3x400V 50Hz GV2ME06...

Page 176: ...14 0 26 1 5 27 44 2 5 45 71 4 3x380V 60Hz 3x400V 60Hz GV2ME08 0 117 1 5 118 196 2 5 197 314 4 1 5 1x230V 50Hz GV2ME14 0 27 1 5 28 46 2 5 47 74 4 3x230V 50Hz GV2ME10 0 44 1 5 45 73 2 5 74 117 4 3x400V 50Hz GV2ME08 0 123 1 5 124 205 2 5 206 328 4 1 8 3x220V 60Hz 3x230V 60Hz GV2ME14 0 26 1 5 27 44 2 5 45 71 4 3x380V 60Hz 3x400V 60Hz GV2ME10 0 74 1 5 75 124 2 5 125 199 4 2 2 3x230V 50Hz GV2ME14 0 27 1...

Page 177: ......

Page 178: ...9833015 E mail info russia roxell com Website www roxell com ROXELL Malaysia No 12 Jalan Anggerik Mokara31 48 Kota Kemuning Industrial Park 40150 Shah Alam Selangor Malaysia Tel 603 5121 7148 or 603 5121 7150 Fax 603 5121 7146 A division of CTB Malaysia Sdn Bhd 868715 X E mail info malaysia roxell com www roxell com ROXELL USA Inc 720 Industrial Park Road Anderson MO 64831 USA Phone 1 417 845 6065...

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