Rover DEFENDER 300Tdi, Workshop Manual

Page: 148 / 450

33
CLUTCH
2 OVERHAUL
18. Place coil spring over valve stem.
19. Insert retainer into spring.
20. Compress spring and engage valve stem in
keyhole slot in retainer.
21. Fit seal, large diameter last, to piston.
22. Insert piston into spring retainer and engage
locking prong.
23. Smear piston with suitable rubber grease and
insert assembly, valve end first, into cylinder.
24. Fit push-rod, retaining washer and circlip.
25. Fit clutch master cylinder to vehicle
See Repair,
Master cylinder .
SLAVE CYLINDER - OVERHAUL
Service repair no - 33.35.07
Dismantle
1. Remove slave cylinder See Repair, Slave
cylinder .
2. Withdraw dust cover.
3. Expel piston assembly, applying low pressure air
to fluid inlet.
4. Withdraw spring.
5. Remove seal from piston.
6. Remove bleed valve.
Inspection
7. Clean all components with new hydraulic fluid
fluid and allow to dry.
8. Examine cylinder bore and piston, ensure that
they are smooth to touch with no corrosion,
score marks or ridges. If there is any doubt, fit
new components.
9. Renew seal and dust cover from slave cylinder
overhaul kit.