Rover DEFENDER 300Tdi, Workshop Manual

Page: 65 / 450

12
ENGINE
8 REPAIR
Refit
14. Fit gasket to centre bolt boss.
15. Locate new gasket and fit front cover plate using
fixing bolts as shown. Tighten bolts to 25 Nm (18
lbf/ft).
1 - 25 mm, 2 - 35 mm, 3 - 50 mm, 4 - 100 mm, 5 - 110
mm
16. Fit crankshaft pulley. See Crankshaft pulley
17. Fit drive belt. See ELECTRICAL, Repair,
Auxiliary drive belt
18. Fit fan cowl. See COOLING SYSTEM, Repair,
Fan cowl
19. Fit viscous coupling and fan. See COOLING
SYSTEM, Repair, Viscous coupling and fan
20. Fit intercooler to induction manifold hose.
21. Fit top hose to radiator.
22. Refill cooling system.
See COOLING SYSTEM,
Repair, Drain and refill cooling system
23. Reconnect battery.
CAMSHAFT DRIVE BELT
Service repair no - 12.65.18
Remove
1. Remove front cover plate. See Front cover
plate
2. Position engine at TDC on No. 1 cylinder.
3. Remove blanking plug from flywheel housing
and insert timing tool LRT-12-044.
4. Engage timing tool pin with slot in flywheel.
5. Check correct alignment of timing mark on
camshaft gear and that crankshaft key aligns
with cast arrow on housing.
6. Insert pin from special tool LRT-12-045 in
injection pump gear and through into pump
flange.