Paccar PACCHARGE AC20 Installation Manual Download Page 1

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A PACCAR COMPANY

DRIVEN BY QUALITY

PACCHARGE AC20

Installation manual

Summary of Contents for PACCHARGE AC20

Page 1: ...A PACCAR COMPANY DRIVEN BY QUALITY PACCHARGE AC20 Installation manual...

Page 2: ...e intellectual property described in this document The information in this document is subject to change without notice and should not be construed as a commitment by PACCAR PACCAR assumes no responsi...

Page 3: ...14 Terminology 10 1 15 Orientation agreements 11 2 Description 12 2 1 Short description 12 2 2 Intended use 12 2 3 Product label IEC portfolio 12 2 4 Product label 13 2 5 Working principle 14 2 6 Ove...

Page 4: ...ement 30 3 6 General safety instructions 31 3 7 Signs on the EVSE 31 3 8 Discard the EVSE or parts of the EVSE 32 3 9 Safety instructions for earthing 32 3 10 Special safety instructions IEC portfolio...

Page 5: ...o 45 8 Commissioning 48 8 1 General commissioning procedure 48 8 2 Energize the EVSE 48 8 3 Set up the EVSE 48 9 Access to parts 50 9 1 Remove the cabinet cover 50 9 2 Install the cabinet cover 50 9 3...

Page 6: ...for installation 69 11 11 AC input specifications 69 11 11 1 General specifications 69 11 11 2 400 VAC 3 phase with neutral TT TN IEC portfolio 70 11 11 3 230 VAC 1 phase IEC portfolio 70 11 11 4 C i...

Page 7: ...sh EN US All other language versions are translations of the original instructions 1 5 Illustrations It is not always possible to show the configuration of your EVSE The illustrations in this document...

Page 8: ...Information about the condition of the EVSE before you start the procedure Requirements for personnel for a procedure General safety instructions for a procedure Information about spare parts that are...

Page 9: ...arget group Product data sheet All target groups Installation manual Qualified installation engineer User manual Owner Declaration of conformity CE All target groups You can find all related documents...

Page 10: ...e check on the correct operation of the EVSE Cabinet Enclosure of the EVSE including the components on the inside Contractor Third party that the owner or site operator hires to do engineering civil a...

Page 11: ...ments A Front side face forward to the EVSE during normal use X X direction positive is to the right B Left side Y Y direction positive is rearward C Right side Z Z direction positive is upward D Rear...

Page 12: ...the EVSE with accessories that the manufacturer provides or that obey the local rules The EVSE AC input is intended for a hardwired installation that complies with the applicable national regulations...

Page 13: ...Find the product label on your EVSE to see the applicable data Refer to section 2 6 2 I CE mark J MID mark and notified body number K MID certificate number L MID software checksum M MID FW version N...

Page 14: ...C power flows from the power grid to the EV red lines 5 The electrical interfaces of the EVSE communicate with the on board computer blue lines Connections between parts of the EVSE and the CPU system...

Page 15: ...ion AC grid input To supply the electricity to the EVSE EV charge cable To conduct the current from the EVSE to the EV EV The EV of which the batteries need to be charged Parking space Location for th...

Page 16: ...gs for the cables that go into the EVSE LED indicators To show the status of the EVSE and the charge session Refer to section 2 8 1 Cabinet cover To prevent a user to access the installation and maint...

Page 17: ...r a Nano M2M SIM card To connect the EVSE to the internet 4G Smart meter connection To connect the cables for Modbus RTU RS485 Terminal block for dry contacts input and output Not used Terminal block...

Page 18: ...Display A Display For more data about the display refer to section 2 10 2 7 2 EV charge cable Type 2 2 7 3 Socket Type 2 A Socket The socket for an EV charge cable Type 2 is available with or without...

Page 19: ...he total power demand of the devices that use the grid connection must not exceed the grid capacity The load management feature prevents that the system exceeds the grid capacity and prevents damage o...

Page 20: ...d EV authorization LED Table 1 Error LED Status of the LED Status of the EVSE On Error Off No error Table 2 Charging LED Status of the LED Status of the EVSE On EV is fully charged or has stopped char...

Page 21: ...Not connected to the internet Flashing In progress to establish internet connection Table 5 EVSE on off LED Status of the LED Status of the EVSE On The EVSE is on Off The EVSE is off Flashing The EVS...

Page 22: ...his Authorization screen when the EV charge cable is connected to the EV but the charge session is not authorized The display shows this Authorization screen when the charge session is authorized but...

Page 23: ...ergy delivered and duration of the charge session The display shows this Charging screen for a 3 phase EVSE A Real time voltage and current per phase 30 07 2020 10 30 Total 325 637 622 kWh SN TACW2240...

Page 24: ...the type of fault Disconnect the charge cable and connect it again A Error code Contact your service provider A Error code 30 07 2020 09 35 30 07 2020 06 54 30 07 2020 09 35 60 541kWh 02 41 SN TACW22...

Page 25: ...The EV is not ready for the charge session 30 07 2020 10 30 Total 325 637 622 kWh SN TACW2240120G4567 v 00 55 19 25...

Page 26: ...res encryption of data and installation of anti virus programs to protect the EVSE the network its system and the interface against any kind of security breaches unauthorized access interference intru...

Page 27: ...e dealer or an experienced radio TV technician for help 3 5 Industry Canada compliance statement This device contains licence exempt transmitter s receiver s that comply with Innovation Science and Ec...

Page 28: ...alth due to potential hazardous substances With the correct disposal of this product you contribute to reuse and recycling of materials and protection of the environment Obey the local rules to discar...

Page 29: ...ng the complete installation procedure Keep unqualified personnel at a safe distance during installation Only use electrical wires of sufficient gauge and insulation to handle the rated current and vo...

Page 30: ...r to section 6 1 5 Do the electrical installation Refer to section 7 1 6 Install the cabinet cover Refer to section 9 2 7 Do the commissioning procedure Refer to section 8 1 4 2 Unpack the EVSE 1 Open...

Page 31: ...e EVSE Refer to section 5 1 Note Information for MID certified EVSE The meter is intended to be installed in a Mechanical Environment M1 with Shock and Vibrations of low significance as per 2014 32 EU...

Page 32: ...ng screws Preliminary requirements Spirit level Drill Installation template Refer to s ection 11 6 Plugs for the upper mounting holes Refer to section 11 6 Plugs for the lower mounting holes Refer to...

Page 33: ...hat a length X of the screws stays out of the wall For the specification refer to section 11 8 6 4 Install the EVSE on the wall Preliminary requirements 1 The upper mounting screws are installed Lower...

Page 34: ...cables for smart meter communication Refer to section 7 4 3 Connect the cables for smart meter communication Refer to section 7 4 4 5 If you want to use the internet insert the Nano M2M SIM card Refer...

Page 35: ...C input wire E Refer to section 11 11 5 Tighten the screws A to the correct torque For the specification refer to section 11 15 7 3 2 Connect the AC input cable 3 phase IEC portfolio Preliminary requi...

Page 36: ...strain relief 7 4 Communication connections 7 4 1 Insert the Ethernet cable Preliminary requirements 1 The cabinet cover is removed Refer to section 9 1 2 The maintenance cover is removed Refer to sec...

Page 37: ...et cable in the primary Ethernet RJ45 socket B 2 Connect the Ethernet cable either to a PC router or gateway or to the previous EVSE in a chain C 3 If you connect EVSEs in a chain put the RJ45 plug of...

Page 38: ...r connection 2 Connect the wires a Connect the positive wire C b Connect the negative wire D c If the smart meter has a common isolated ground for shielded wire connect the wire E 3 Tighten the screws...

Page 39: ...ct the EV charger 2 pin connector A that is receptacle to the CP PP connector 3 Loosen the screws B on the terminal block output connector C 4 Disconnect the wires L1 wire D Earthing wire E Neutral wi...

Page 40: ...n connector A that is receptacle to the CP PP connector 3 Loosen the screws B on the terminal block output connector C 4 Disconnect the wires Neutral wire D L2 E Earthing wire F L3 G L1 H 5 Remove the...

Page 41: ...2 3 Set up the EVSE Refer to section 8 3 8 2 Energize the EVSE 1 Close the breaker that supplies the power to the EVSE Warning Hazardous voltage Be careful when you work with electricity The power sup...

Page 42: ...stall the cabinet cover Preliminary requirements 1 The maintenance cover is installed Anti tamper label Procedure 1 Install these parts Cabinet cover A Screws B 2 Seal the cabinet cover to the cabinet...

Page 43: ...he rubber seal Refer to section 3 8 b Order a new rubber seal at your local representative of the manufacturer 9 3 2 Remove the maintenance cover EVSE with display Preliminary requirements 1 The cabin...

Page 44: ...seal A Maintenance cover B Screws C 9 4 2 Install the maintenance cover EVSE with display Preliminary requirements 1 The inner cover is installed Anti tamper label Procedure 1 Install these parts Rub...

Page 45: ...rubber seal Refer to section 3 8 b Order a new rubber seal at your local representative of the manufacturer 9 5 2 Remove the inner cover EVSE with display Preliminary requirements 1 The cabinet cover...

Page 46: ...r cover B Screws C 9 6 2 Install the inner cover EVSE with display Preliminary requirements Anti tamper label Procedure 1 Install these parts Rubber seal A Inner cover B Screws C 2 Seal the inner cove...

Page 47: ...correctly 1 Do a check of the protective earth line of the connector of the AC input 2 Install the protective earth conductor The neutral and phase wires are swapped 1 Examine the electrical connectio...

Page 48: ...e EVSE fail to communicate with each other 1 Connect the EVSE to the internet 2 Do a check of the WiFi signal at the site 3 Do a check of the Nano SIM card connection and the 4G signal strength at the...

Page 49: ...eplace the EV charge cable Refer to section 7 5 The EV connection or authorization process fails The EV charge cable is defective 1 Examine the EV charge cable 2 If the standard supplied EV charge cab...

Page 50: ...ower output 4 3 7 kW 7 7 4 kW 9 9 kW 11 11 kW 19 19 kW 22 22 kW A4 Cable type or socket P Type 1 cable G Type 2 cable T Type 2 socket S Type 2 socket with shutter A5 Cable length No cable 5 5 m 8 8 m...

Page 51: ...cate Three phase Three phase with display and MID certificate UL portfolio Single phase Single phase with display IP or NEMA rating The product label shows the specification Refer to section 2 3 IK ra...

Page 52: ...o Requirements Specifications Dedicated upstream protection device s Options RCD Type A minimum MCB RCBO Type A minimum for example ABB model PN DS201 C40 A30 Upstream overcurrent protection breaker f...

Page 53: ...ated residual operation current of maximum 30 mA Note Internal to EVSE is DC fault current monitoring 6 mA 11 6 Parts included in the delivery Parameter Specification EVSE Refer to the product label R...

Page 54: ...s Minimum 89 mm 3 5 inch Wall strength The wall must be serviceable for the items listed below 1 The weight of the EVSE Refer to section 11 2 2 The torque for the lower mounting screws Refer to sectio...

Page 55: ...t cable Type 2 X Width of the EVSE Y1 Depth of the EVSE Y2 Depth of the socket Parameter Specification mm X 195 Y1 110 Y2 33 Z1 320 Z2 70 Z1 Y2 Y1 X Z2 Z1 Height of the EVSE Z2 Distance from the botto...

Page 56: ...11 10 2 AC input with EV charge cable X Width of the EVSE Y Depth of the EVSE Parameter Specification mm X 195 Y 110 Z 320 Z Y X Z Height of the EVSE 56...

Page 57: ...1200 24 to 48 11 11 AC input specifications 11 11 1 General specifications Parameter Specification Earthing systems IT TT TN S TN C S Frequency 50 Hz or 60 Hz Overvoltage category Category III Protect...

Page 58: ...VAC U2 400 VAC maximum 460 VAC 11 11 3 230 VAC 1 phase IEC portfolio U1 230 VAC maximum 264 VAC 11 11 4 240 VAC UL portfolio U1 240 VAC maximum 264 VAC Phase A PE Neutral N Phase B Phase C L1 N L2 L3...

Page 59: ...5 32 A for MID certified models 11 12 General logic interface specifications Parameter Specification Connectivity Mobile communication with Nano SIM socket type M2M Machine To Machine 4G LTE Smart met...

Page 60: ...ip length 10 mm Cable shielding optional The local rules require shielded cables The cable shielding must be connected to the PE rail at the two ends of the cable Diameter of the phase conductors Refe...

Page 61: ...9600 19200 38400 57600 and 115200 bps ModBus RTU bus primary secondary EVSE is Modulus primary secondary configurable via TerraConfig app Consult your local electrical codes and the wiring requiremen...

Page 62: ...3A The wire AWG and cross section are based on a copper wire type 11 13 6 EV charge cable specifications IEC portfolio Parameter Specification m Length 5 11 14 AC output specifications 11 14 1 AC out...

Page 63: ...Environmental Management System DAF Trucks N V Hugo van der Goeslaan 1 P O Box 90065 5600 PT Eindhoven The Netherlands daf com All rights to copyrights registered trademarks and trademarks reside wit...

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