Roto Patio Fold Installation, Maintenance And Operation Instructions Download Page 26

Page: 26 / 92



April 2015



IMO_374_EN_v1

Roto Patio Fold

Subject to change.

Information on the product

Possible combinations:

Bottom-running enhanced threshold

Kombinationsmöglichkeit 1

- Untenlaufend

- Führungsschiene oben

- Laufschiene unten

Kombinationsmöglichkeit 2

- Obenlaufend

- Laufschiene oben

- Führungsschiene unten

Kombinationsmöglichkeit 3

- Untenlaufend

- Führungsschiene oben

- Komfort-Bodenschwelle unten

Kombinationsmöglichkeit 1

- Untenlaufend

- Führungsschiene oben

- Laufschiene unten

Kombinationsmöglichkeit 2

- Obenlaufend

- Laufschiene oben

- Führungsschiene unten

Kombinationsmöglichkeit 3

- Untenlaufend

- Führungsschiene oben

- Komfort-Bodenschwelle unten

Combination possibility 3



Bottom running



Guide track, top



Enhanced threshold, bottom

max. TEFF

NOTE!

In conjunction with this document, the follow-

ing documents for the installation of Turn-Only

and Tilt&Turn hardware apply:



IMO_20 (Roto AL 540 Turn-Only sash)



CTL_14 (Roto AL catalogue)

Roto Patio S flush-encased gearboxes can be used
depending on the profile.

NOTE!

The barrier-free enhanced threshold acc.

to DIN 18040-1 fulfils the requirements of
the Energy  Saving Regulations (isothermal
efficiency  acc. to DIN 4108). It is only of
limited  suitability in driving rain conditions.

The impermeability depends on the profile

and must be tested individually.

NOTE!

In conjunction with the enhanced threshold

and Patio Fold hinges, only the Turn-Only sash

can be used as the access sash

Summary of Contents for Patio Fold

Page 1: ...Roto Patio Fold Premium hardware for Fold Slide systems with a large surface Installation maintenance and operation instructions for aluminium profiles Window and Door Technology ...

Page 2: ...2 April 2015 IMO_374_EN_v1 Roto Patio Fold Subject to change ...

Page 3: ...e digit string 23 Possible combinations 24 Bottom running frame 24 Top running frame 25 Bottom running enhanced threshold 26 Hardware overview Explanation on the hardware overview chapter 27 Version standard roller track 28 Parts list standard roller track 29 Version enhanced threshold 32 Parts list enhanced threshold 33 Profile systems 36 Drilling jigs and tools 38 Installation Drilling and routi...

Page 4: ...sh 67 Installing and securing flush encased gearbox 69 Advice on the use of glazing packers 70 Frontal view support bracket 70 Accessories 71 Installing the sash retaining device 71 Installing the sash stop 72 Installation drawings Dimensions and positioning 73 Adjustment Explanation on the adjustment chapter 74 Bogie hinge 75 Gasket compression height lateral adjustment 75 Corner hinge Sash stay ...

Page 5: ...ange Roto Patio Fold IMO_374_EN_v1 April 2015 5 General information Contents Dismantling Unhinging the sash 85 Transport Transport packaging storage 86 Transport inspection 87 Disposal Disposal of window hardware 88 ...

Page 6: ...sociation Locks and Hardware Richtlinie TBDK der Gütegemeinschaft Schlösser und Beschläge e V Directives VHBH of the Quality Assurance Association Locks and Hardware Richtlinie VHBH der Gütegemeinschaft Schlösser und Beschläge e V Directives VHBE of the Quality Assurance Association Locks and Hardware Richtlinie VHBE der Gütegemeinschaft Schlösser und Beschläge e V RAL Installation guideline This ...

Page 7: ...FF Top edge of finished floor R DIN right view from inside FEW Frame external width FEH Frame external height FRW Frame rebate width FRH Frame rebate height SG Shadow gap OH Overlap height unc uncoated All dimensions stated in mm Protection of copyright The contents of this manual are protected by copyright In the framework of the hardware manufacturing the use of the contents is allowed Any other...

Page 8: ...t group includes all companies persons who purchase windows and balcony doors from the manufacturer of windows and balcony doors in order to sell these on and to install them into a building development without the windows or balcony doors being modified The installation company target group includes all companies persons who purchase windows and balcony doors from the manufacturer of windows and ...

Page 9: ... to the building element dealer or to the builder even when a sub contractor installation company is acting as an intermediary Installation maintenance and operation instructions Directive for fixing load bearing Turn Only and Tilt Turn hardware components TBDK Guidelines advice on the product and on liability VHBH Specifications information for end users VHBE He must ensure that the end user is p...

Page 10: ...which could result in death or serious damage to health if it is not avoided Warning This symbol in conjunction with the signal word indicates a potentially dangerous situation which could result in death or serious damage to health if it is not avoided Caution This symbol in conjunction with the signal word indicates a potentially dangerous situation which may lead to minor or light injuries if i...

Page 11: ...n to tender failure to adhere to the installation instructions or application drawings Increased soiling Claims by third parties against the hardware manufacturer on the ground of damages resulting from misuse or failure to follow the instruction obligation on the part of the hardware dealer the manufacturer of windows and balcony doors and of the building element dealer or the builder are transfe...

Page 12: ...positions When closing the gasket counter force must be overcome as a rule Correct use also includes adhering to all the specifications in the product specific documents such as These installation maintenance and operation instructions Product catalogues Information and specifications of the profile manufacturer e g light metal profiles etc The relevant directives TBDK VHBH and VHBE of the Quality...

Page 13: ...ure relative air humidity of the ambient air as well as the application location of the sliding element a temporary formation of condensation water on the aluminium tracks on the inside may occur This is particularly promoted when the air circulation is hindered for example due to deep reveals curtains as well as unfavourable radiator positioning and the like Correct use also includes adhering to ...

Page 14: ...entire range of movement as far as the fully closed position and that it is brought very slowly towards the frame Ensure that the sash never slams closed or swings open in an uncontrolled manner Any use beyond or other than the stipulated application and installation of the products is deemed to be misuse and can result in dangerous circumstances Warning Danger from misuse Misuse of windows and ba...

Page 15: ...the frame or with another sash Ensure that the sash is guided slowly by hand throughout the entire range of movement as far as the fully opened or closed position and that it is brought very slowly towards the frame the opening restrictor or another sash technical value maximum reference speed of the closing edge v 0 2 m s Any use beyond or other than the stipulated application and installation of...

Page 16: ...osing windows and balcony doors never reach between sash and frame and always act with care Please keep children and persons that cannot appreciate the danger away from the hazard area Warning Danger of injury and material damage from overloading the sash Refrain from additionally loading the sash Caution Danger of injury from the effect of wind Prevent wind from acting on the open sash During win...

Page 17: ...rapping of body parts in the opening gap between sash and frame When closing windows and balcony doors never reach between sash and frame and always act with care Please keep children and persons that cannot appreciate the danger away from the hazard area Warning Danger of injury and material damage from overloading the sash Refrain from additionally loading the sash Caution Danger of injury from ...

Page 18: ...aning Caution Danger of injury and material damage from pressing the sash against the opening edge reveal and from uncontrolled opening and closing of the sash Do not press the sash against the opening edge reveal Ensure that the sash is guided slowly by hand throughout the entire range of movement as far as the fully opened or closed position ...

Page 19: ...bols can be used on windows and balcony doors to pro tect the end user Always keep these symbols in a clearly legible state Please order stickers separately OPR_16_DE EN OPR_17_DE EN Sicherheitshinweis Security advice 08 2012 OPR_16_DE EN_v1 Sicherheitshinweis Kippschiebebeschlag mit Zwangssteuerung 02 2012 OPR_17_EN_v0 Tilt Slide hardware with positive control Security advice ...

Page 20: ...nst or on top of each other thereby placing stress on the projecting support brackets Seal all the outer components on the profile side assembly surfaces to prevent moisture from entering NOTE The hardware components are designed in such a manner that the system related dimensions can be adjusted provided the hardware can have an effect on these If a deviation from these dimensions is noticed only...

Page 21: ...nufacturer and all contents of the TBDK directive of the Gütegemeinschaft Schlösser und Beschläge e V The window fabricator must ensure adequate fixing of the hardware components and correct load transfer This danger note shall apply to all screwable hardware components and particularly to those safety components which are part of the RC equipment Generally the kind and quality of the screw fixing...

Page 22: ... Silver R01 1 Black brown R04 4 Unpainted for on site coating Tilt Turn or Turn Only sash as the access sash In conjunction with the enhanced threshold and Patio Fold hinges only the Turn Only sash can be used as the access sash Retro adjustable components Additional possibilities Roto security components MVS Area of use Sash width SW at least 480 mm max 1230 mm access sash on the frame side Sash ...

Page 23: ... sashes Number of sashes that open to the right For explanation of the letters A F please refer to the dimensioned drawing on page 73 A E As DIAGRAM 321 B A B C F DIAGRAM 330 A B C As D DIAGRAM 431 A B C As Bs Es DIAGRAM 532 A B C As B E DIAGRAM 541 A B C F C B DIAGRAM 550 A B C As D Bs Cs DIAGRAM 633 A B C As B D C DIAGRAM 651 A B C As E B Bs Cs DIAGRAM 743 A B C B C DIAGRAM 752 As Bs Es A B C As...

Page 24: ...1 Untenlaufend Führungsschiene oben Laufschieneunten Kombinationsmöglichkeit2 Obenlaufend Laufschieneoben Führungsschieneunten Kombinationsmöglichkeit3 Untenlaufend Führungsschiene oben Komfort Bodenschwelleunten Combination possibility 1 Bottom running Guide track top Roller track bottom max TEFF NOTE In conjunction with this document the follow ing documents for the installation of Turn Only and...

Page 25: ...2 Obenlaufend Laufschieneoben Führungsschieneunten Kombinationsmöglichkeit3 Untenlaufend Führungsschiene oben Komfort Bodenschwelleunten Combination possibility 2 Top running Roller track top Guide track bottom max TEFF NOTE In conjunction with this document the follow ing documents for the installation of Turn Only and Tilt Turn hardware apply IMO_72 Roto AL 540 Tilt Turn sash IMO_20 Roto AL 540 ...

Page 26: ...cument the follow ing documents for the installation of Turn Only and Tilt Turn hardware apply IMO_20 Roto AL 540 Turn Only sash CTL_14 Roto AL catalogue Roto Patio S flush encased gearboxes can be used depending on the profile NOTE The barrier free enhanced threshold acc to DIN 18040 1 fulfils the requirements of the Energy Saving Regulations isothermal efficiency acc to DIN 4108 It is only of li...

Page 27: ...ect to change Roto Patio Fold IMO_374_EN_v0 April 2015 29 Hardware overview Parts list standard roller track 1 Bogie set Description PQ Material no Bogie and guide roller 1 642422 8 x 2 Support bracket incl accessories Version Colour PQ Material no with pin 30 mm White R07 2 1 739802 Medium bronze R05 3 1 739803 EV1 R01 1 1 739804 Black brown R04 4 1 739895 Unpainted unc 1 739896 2a Packer for sup...

Page 28: ...il 2015 IMO_374_EN_v1 Roto Patio Fold Subject to change Hardware overview Version standard roller track 11 1 1 2 2 3 4 5 7 7 7 7 7 7 8 8 8 8 8 8 8 8 8 6 6 6 6 6 6 10 10 10 10 10 10 10 10 10 9 9 9 11 11 12 12 ...

Page 29: ...97 Unpainted unc 1 643354 6 mm White R07 2 1 737260 Medium bronze R05 3 1 737261 EV1 R01 1 1 737262 Black brown R04 4 1 739898 Unpainted unc 1 737263 8 x 3 Roller track incl accessories Length Colour PQ Material no 3000 mm White R07 2 1 642436 Medium bronze R05 3 1 642440 EV1 Silver R01 1 1 642444 Black brown R04 4 1 738945 4000 mm White R07 2 1 642437 Medium bronze R05 3 1 642441 EV1 Silver R01 1...

Page 30: ...inted unc 3 739906 10 mm pin 25 mm White R07 2 3 734525 Medium bronze R05 3 3 734526 Silver R01 1 3 734527 Black brown R04 4 3 739900 Unpainted unc 3 734528 7 Packers frame hinge bearing thickness Colour PQ Material no 1 mm White R07 2 3 312831 Medium bronze R05 3 3 312832 Silver R01 1 3 312833 Black brown R04 4 3 490461 Unpainted unc 3 337802 2 mm White R07 2 3 312834 Medium bronze R05 3 3 312835...

Page 31: ... 734371 30 mm pin 40 mm White R07 2 3 734372 Medium bronze R05 3 3 734373 Silver R01 1 3 734374 Unpainted unc 3 734375 10 Hinge Version Colour PQ Material no 40 mm White R07 2 3 733366 Medium bronze R05 3 3 733367 Silver R01 1 3 733368 Black brown R04 4 3 738894 Unpainted unc 3 733372 50 mm White R07 2 3 733369 Medium bronze R05 3 3 733370 Silver R01 1 3 733371 Black brown R04 4 3 738905 Unpainted...

Page 32: ...32 April 2015 IMO_374_EN_v1 Roto Patio Fold Subject to change 13 Hardware overview Version enhanced threshold ...

Page 33: ...pter profile 160 mm Grey 10 pcs 548528 Universal threshold bracket Surround frame depth Surface finish PQ Material no without radius 70 80 mm White 5 pair 547017 70 80 mm Black 5 pair 547018 70 80 mm Grey 5 pair 571778 80 100 mm White 5 pair 547019 80 100 mm Black 5 pair 547020 80 100 mm Grey 5 pair 562611 Note When ordering profile specific threshold brackets pay attention to the screw positions ...

Page 34: ...th Surface finish PQ Material no Weather profile strip II 6 m E6 C 0 60 m 543497 1 18 m E6 C 0 25 pcs 543500 Cut by the metre E6 C 0 variable 625769 26 5 14 3 11 Weather profile strip III Description Length Surface finish PQ Material no Weather profile strip III 6 m E6 C 0 60 m 543506 1 18 m E6 C 0 25 pcs 543509 Cut by the metre E6 C 0 variable 625772 27 4 15 6 10 Weather profile strip IV Descript...

Page 35: ...Subject to change Roto Patio Fold IMO_374_EN_v1 April 2015 35 Hardware overview Parts list enhanced threshold ...

Page 36: ...0 07 50 pin 25 1 20 40 pin 25 30 40 pin 25 30 mm 6 3 mm Extragusa V 8000 07 50 20 40 pin 25 30 40 pin 25 40 mm 6 3 mm Feal Termo 65 7 50 pin 25 1 20 40 pin 40 30 40 pin 25 30 mm 6 3 mm Feal Z50 Alu 7 50 pin 25 1 20 40 pin 40 30 40 pin 25 30 mm 6 3 mm Sykon Serie 75 10 50 pin 25 20 40 pin 25 30 40 pin 25 30 mm 6 3 mm Yawal 7 50 pin 25 2 20 40 pin 25 30 40 pin 25 30 mm 6 3 mm Hardware overview Profi...

Page 37: ...sal threshold bracket see page 34 Brush profile holder Brush seal 10 mm 17 mm S14A560 000 548528 70 80 mm 640408 601080 604872 S14A475 000 548528 68 mm 640408 601080 604872 S15A133 000 548528 68 mm S15A114 000 548528 68 mm S14A611 000 548528 70 80 mm 640408 601080 604872 S15A091 000 548528 70 mm 640408 601080 604872 ...

Page 38: ... bracket 643365 Drilling jig roller tracks and guide tracks 314417 Drilling jig sash stop 469831 Tools Allen key 208609 Adjusting key 258191 Pin extractor handle 740068 used to insert and or remove stay bearing pins Replacement blade for pin extractor handle 230765 Hardware overviews Drilling jigs and tools ...

Page 39: ...te The window fabricator must ensure adequate fixing of the hard ware components and correct load transfer Recommendation Prove by DIN EN 13126 15 tests 7 2 and 7 3 Screw fixing through 2 profile walls The wall thickness of the first screwing level through aluminium must be at least 2 mm If the wall thickness of the first screwing level is 2 mm use supports or riveting nuts in order to achieve a w...

Page 40: ... mm 215 215 Position Frame hinge bearing Position Sash hinge bearing Can be mounted on rod 10 x 10 not included in Roto delivery scope Can be mounted on rod 10 x 10 not included in Roto delivery scope Sash centre Sash centre with enhanced threshold Note SH 2400 mm Install 3 hinges for each sash evenly distributed over the whole sash height SH 2401 mm Install 4 hinges for each sash evenly distribut...

Page 41: ... fitting on the frame Installation of sash hinge 20 40 and or 30 40 Drilling jig adjustments 1 Spacers for shadow gap profile related 2 Adjustment insert hinge fixing Arrow points to 40 3 Drilling insert frame sash hinge bearing If necessary use second run up block for fitting on the frame SW 20 and or SW 30 Drill 4 Fold together the folding sash according to the diagram 5 Drill with Ø 5 mm drill ...

Page 42: ...on of sash hinge 20 50 or 30 50 Drilling jig adjustments 1 Spacers for shadow gap profile related 2 Adjustment insert hinge fixing Arrow points to 50 3 Drilling insert frame sash hinge bearing If necessary use second run up block for fitting on the frame SW 20 or SW 30 Drill 4 Fold together the folding sash according to the diagram 5 Drill with Ø 5 mm drill in adjustment insert hinge fixing in dri...

Page 43: ... bracket Drilling jig adjustments 1 Adjust the spacers for shadow gap shorten to shadow gap depth if necessary Drill 2 Predrilling of screws Ø 5 mm predrilling of pins Ø 6 mm according to the drilling jig inscription timber 12 mm offset Note Observe the profile specific installation instructions 12 mm offset to shadow gap Spacer for shadow gap 12 Spacer for shadow gap 1 1 If necessary shorten buff...

Page 44: ...ket and packer accurately and slide 3 cams of the support bracket into suitable drilling channels 4 4 Fasten support bracket and packer with 4 Euro screws Note Seal the holes for the outer support brackets with suitable sealing compound to prevent the ingress of water 5 6 5 Position the cover plate 6 After installation of the bogies clip on insert the small cover cap Installation Sash Mounting top...

Page 45: ...Subject to change Roto Patio Fold IMO_374_EN_v1 April 2015 45 7 Secure the cover plate with countersunk screw Installation Sash Mounting top support bracket ...

Page 46: ... 20 5 13 10 9 5 30 5 30 14 5 5 5 5 6 6 15 5 5 30 5 26 27 5 6 31 5 29 34 31 32 5 5 6 5 5 6 13 10 9 5 30 5 30 14 5 NOTE Observe the profile specific installation instructions because some aluminium profile systems must be drilled in timber position Seal the holes for the outer support brackets with suitable sealing compound to prevent the ingress of water ...

Page 47: ...ap width 11 5 mm 3 Set the reference dimension X e g with metre rule or slide gauge 4 Place the drilling jig on the profile and push the stop to the sash edge Fix the drilling jig 5 Drills the holes Examples for dimension X with Overlap width Dimension X 15 8 20 13 25 18 Installation Sash Mounting support bracket for bottom enhanced threshold X ...

Page 48: ...ofile specific installation instructions because aluminium profile systems must be drilled in timber or PVC position pay attention to the profile assessment Seal the holes for the outer support brackets with suitable sealing compound to prevent the ingress of water Explanation of dimension X page 47 Shorten the additional screw for aluminium profile with Euro groove if necessary if hardware is use...

Page 49: ...profiles Punching is normally necessary on one sash A E As SCHEMA 321 B A B C F SCHEMA 330 5 0 4 20 5 20 5 Support bracket routing for installation case E for installation case C 5 0 4 32 5 Support bracket routing for installation case E for installation case C NOTE Accurate measurements of punching in the corre sponding drawing for a profile check page 37 ...

Page 50: ...e bearing then for the hinge fixing insert and the support brackets with drilling jig 643365 not dep 2 Push in the sash hinge bearing not dep 3 Screw fix the sash hinge bearing with Euro screws 4 Position the cover plate 5 Secure the cover plate with countersunk screw Note Seal the profile holes for the outer frame hinge bearing and hinge fixing inserts with suitable sealing compound to prevent th...

Page 51: ...m cylinder screw 3 Put hinge 40 or hinge 50 on the hinge fixing insert and fix with 4 mm cylinder screws At the factory the hinge fixing insert is designed with hinge 40 for 40 mm bolt axis or with hinge 50 for 50 mm bolt axis Note Seal the profile holes for the outer frame hinge bearing and hinge fixing inserts with suitable sealing compound to prevent the ingress of water ...

Page 52: ...hange Installation Sash Connecting folding sashes to each other Installation and securing 1 With the sash open bring the hinge and bearing together 2 Insert the cylindrical pin flush 3 Secure the cylindrical pin with the size 2 5 bolt Tightening torque 5 Nm ...

Page 53: ...outside Secure the hinges in the outside area with a security pin 224749 to prevent unauthorised removal 1 Open the sash 2 Remove the countersunk screw and cover plate page 51 3 Close the sash 4 Drive in the security pin into the screw head 5 Break off the base of the pin 6 Open the sash 7 Position again the cover plate and screw fix ...

Page 54: ...7 10 5 13 8 11 5 14 1 Carry out the frame drillings for the roll supports 2 drillings per metre for roller track and 1 per metre for guide track with drilling jig 314417 and screw fix the rollers 2 Drillings for guide track Drilling jig for narrow track Drillings for roller track Drilling jig for broad track 3 Cut the bottom roller track to size Size Frame external width 6 mm 4 Cut the guide track...

Page 55: ...nning 36 A A 51 A A Dimension Y Dimension Y untenlaufend obenlaufend 36 A A Dimension Y Top running 2 B2 B1 Note Depending on the required distance choose B1 or B2 Note For inserting the roll support 632002 optional accessory adjust the drilling jig accordingly and set the drill hole pattern with 3 mm offset in line with the drawing ...

Page 56: ...n order to remove water Note Do not damage the roller track while drilling Deburr the holes and clean the running surfaces of the bogie after drilling Ø 8 32 If the enhanced threshold is using for outward open ing 8 mm holes must be made at 300 mm intervals in order to remove water Note Do not damage the roller track while drilling Deburr the holes and clean the running surfaces of the bogie after...

Page 57: ...profile 548528 to the width of the profile 3 4a 4b 3 4a 4b Insert the cut TB adapter profile 548528 Pull off the adhesive film on the cover cap before placing it onto the threshold Secure the cover cap Note The screws shown are in the misc small components pack of the enhanced threshold 5 Seal the surface on the threshold before installing the threshold bracket with a suitable sealing compound to ...

Page 58: ...on site ISO 7050 ST 4 2 x C Z stainless steel A2 Seal the gap between the threshold bracket and cover cap with a suitable sealing compound to prevent the ingress of water 9 Fix the threshold bracket with self tapping screws 4 2 x 25 Note The screws shown are in the misc small components pack of the enhanced threshold Note When ordering profile specific threshold brackets pay attention to the screw...

Page 59: ...w it securely to the enhanced threshold Note Coordinate the length of the screws to the on site conditions 12 Secure the frame Recommendation Self tapping screws choice on site ISO 7050 ST 4 2 x C Z stainless steel A2 Note Coordinate the length of the screws to the on site conditions Generally screw into the reinforcement Note Seal the holes for the outer fastenings with suitable sealing compound ...

Page 60: ...ct to change 13 14 Position and secure the strikers according to the locking cams of central locking system Cut the profile cover to size and clip it into place Ensure installation flush with the edge Installation Frame Installing contour milled frame ...

Page 61: ...eshold to the required length making sure that the cut edge is clean 2 Frame counter routed adapted to the enhanced threshold BKV Eifel TB 3b 3a 3a 3b Cut the base plate of the threshold bracket to length Secure the shortened threshold bracket as a spacer Note The screws shown are in the misc small components pack of the enhanced threshold ...

Page 62: ...acket with self tapping screws Note The screws shown are in the misc small components pack of the enhanced threshold Seal the relevant surfaces 6 Secure the frame Recommendation Self tapping screws choice on site ISO 7050 ST 4 2 x C Z stainless steel A2 Note Harmonise the length of the screws to the conditions at the installation site Note Seal the holes for the outer fastenings with suitable seal...

Page 63: ...wn a pressure resistant packer over the complete width of the enhanced threshold Pre drill the screw position rawlplug position with max Ø 10 mm Coordinate the screw length and screw diameter at the installation site 1 Enhanced threshold 2 Packer 3 Floor 300 300 1 2 3 Packer along the complete length of the enhanced threshold but at least every 300 mm out from the corner Screw the enhanced thresho...

Page 64: ...64 April 2015 IMO_374_EN_v1 Roto Patio Fold Subject to change 1 Insert bogie into the opening provided in the roller track Installation Frame Inserting the bogie ...

Page 65: ...he chamber dimension and carry out the drillings for the frame hinge with drilling jig 643365 not dep 2 Define the number of required spacers for the frame hinge bearing according to the table Quantity of spacers required Frame hinge Overlap height OH Number of spacers 1 mm 2 mm 7 7 8 6 9 6 10 10 11 6 12 6 13 6 6 14 12 Installation Frame Installing the frame hinge bearing ...

Page 66: ...he surrounding frame Wall thickness 6 mm with corner connector On solid material drill out to Ø 4 1 mm 25 14 5 Drilling for pivot rest SH 2400 mm Jig for stay bearing and pivot rest 638665 1 Position the drilling jig at the cams in the frame 2 Drill the hole 1 x Ø 3 9 mm depth min 14 mm NOTES The description refers to the surrounding frame Wall thickness 6 mm with corner connector On solid materia...

Page 67: ...015 67 Installation and securing 1 With the sash open bring the hinge and bearing together 2 Insert the cylindrical pin flush 3 Secure the cylindrical pin with the size 2 5 bolt Tightening torque 5 Nm Installation Connecting sash and frame Hinging the sash ...

Page 68: ...roller into the rail at the top and swing in the sash Screw fix the lock nut with open end spanner size 17 Tightening torque 22 Nm 2 Nm Diagram 321 Installation direction 3 Connect the bogie and the support bracket Tightening torque 22 Nm 2 Nm Note Pay attention to the installation direction Installation Connecting sash and frame Hinging the sash ...

Page 69: ...g 1a Ø 3 9 2x only through second or more profile walls 1b Ø 10 1 3x only through first profile wall Rotate the threaded eyes Fixing screw 2 Rotate the threaded eyes inward before you mount the gearbox Use a self tapping screw 3 9 x for mounting the gearbox to the faceplate 3 If necessary shorten the pin of the window handle or drill out the second profile wall to Ø 10 1 mm Passing the gearbox scr...

Page 70: ...bject to change Installation Advice on the use of glazing packers Frontal view support bracket T T T T T T T T D D D D D D D D D D D D D D D D 3 3 T Support block D Spacer block Length of roller track FEW 6 mm Length of guide track Total sash width ...

Page 71: ...ion according to the drawing 2 Predrill Ø 3 5 mm 3 Screw fix the sash retaining device with countersunk screws Ø 5 mm A B C As B B C C D DIAGRAM 871 DIAGRAM 330 DIAGRAM 321 A E As B A B C F DIAGRAM 431 A B C As D DIAGRAM 541 DIAGRAM 550 DIAGRAM 532 A B C As B E A B C F C B A B C As Bs Es DIAGRAM 743 DIAGRAM 752 DIAGRAM 761 DIAGRAM 770 A B C As E B Bs Cs A B C B C As Bs Es A B C As B B E C A B C F ...

Page 72: ... Determine the sash stop s position when the sashes are pushed together 3 Carry out the drilling in the guide track with drilling jig mat no 469831 36 6 11 Ø 6 5 Sash stop 4 Mount the sash stop and screw fix with enclosed countersunk screws 5 Check for ease of movement Guide track Cover strip Support bracket 6 Cut the cover strip to size acc to dimension Z and mount it Z ...

Page 73: ...Subject to change Roto Patio Fold IMO_374_EN_v1 April 2015 73 Installation drawings Dimensions and positioning ...

Page 74: ... the sash adjustment when installed These symbols facilitate the orientation while adjusting the window sashes after installation with the following steps Height adjustment Lateral adjustment Gasket compression adjustment Note Adjusting Roto hardware components may only be carried out by authorised and qualified personnel ...

Page 75: ...key size 6 and open end spanner size 17 3 Set the gasket compression 4 Tighten the screws 3 5 2 5 Height adjustment of the sashes via bogie 1 Remove the cover cap 2 Adjust the bogie height by turning the threaded bolt with the 4 mm Allen key 3 0 3 0 Lateral adjustment of the shadow gap via the hinge 1 Open the sash resp element 2 Turn the cylinder screw in the middle with a 4 mm Allen key for adju...

Page 76: ... Allen key 1 0 1 0 Lateral adjustment of the sash at the pivot rest 1 Open the window sash 90 2 Lateral adjustment 1 mm via the screw in the pivot rest with 2 5 mm Allen key 1 5 1 0 Height adjustment of the sash at the corner hinge 1 Open the window sash 90 Note Before adjustments the corner hinge must be released loosen the screws by 1 rotation When doing so the sash must be released and prevente...

Page 77: ... the gasket compression with a 4 mm Torx key 1 Increasingand reduction of the gasket compression possible 2 Only reduction of the gasket compression possible 3 Only increasing of the gasket compression possible Adjustment Locking cam Gasket compression adjustment Tilt Turn Turn Only sash ...

Page 78: ...earance Cam type Adjustment range Gasket compression adjust ment mm Height adjustment mm Side view top view Tools 90 90 1 0 mm 0 2mm 0 Original position 1 6 mm max adjustment 1 6 mm max adjustment 180 180 0 4mm 270 270 1 0 mm 0 6mm 360 360 0 8 mm Adjustment Locking cam Gasket compression adjustment enhanced threshold 9 mm ...

Page 79: ...Fold Slide doors The following symbols show the different handle positions and the resulting sash positions of windows and balcony doors Handle position Sash position Symbol Meaning Closed position of the sash Turn and fold position of the sash Opened tilt position of the sash Malpositioning of the sash ...

Page 80: ...lly every six months for school and hotel buildings Specialist company End users If necessary tighten fixing screws Replace damaged screws If necessary replace components Lubricate all moving components with acid free and non resinous oil from a specialised dealer Lubricate steel strikers with acid free and non resinous grease from a specialised dealer To be carried out only by a specialist compan...

Page 81: ...2015 81 Maintenance Lubrication points Roto AL The hardware overview shows the arrangement of the lubrication points but does not necessarily correspond to the installed hardware The number of lubrication points depends on the size and design of the window ...

Page 82: ...ot to be carried out by the end user the end user may not carry out installation work To be carried out either by a specialist company or by the end user Care Specialist company End users Keep the hardware free from deposits and soiling Never use aggressive acidiferous cleaners or abrasive cleaning agents Only use mild pH neutral cleaning agents in diluted form Only use a soft cloth for cleaning T...

Page 83: ...tervals are necessary in coastal areas every three months To be carried out only by a specialist company Not to be carried out by the end user the end user may not carry out installation work To be carried out either by a specialist company or by the end user Protection against dirt Specialist company End users Remove deposits and dirt from building materials building dust plaster cement etc or si...

Page 84: ...aversed or it cannot take draughts put the windows into the tilted position and make them airtight by taping on the indoor side Divert the moisture present in the room air to the outside by means of condensation dryers To be carried out only by a specialist company Not to be carried out by the end user the end user may not carry out installation work To be carried out either by a specialist compan...

Page 85: ... Unhinging the sash Pin extractor handle min 4 mm 1 Open the sash element and secure it from falling out 2 Remove the threaded bolt 2 5 mm Allen key 3 Tap out the cylindrical pin min 4 mm and pull out downwards with the pin extractor handle 4 Carefully lift out the sash 2 3 ...

Page 86: ...he respective clearance Wherever possible undertake transport in the intended installation position transport windows upright and glazed Prevent diagonal moving and slipping of the sash with respect to the frame e g by using spacers If transport in the intended installation position is not possible unhinge the sash and transport it separately from the frame to which it belongs NOTE The type and th...

Page 87: ...April 2015 87 Transport Transport inspection Check the delivery on receipt immediately for completeness and transport damage NOTE Claim any damage as soon as it is detected Claims for damage can only be invoked within the statutory reclamation period ...

Page 88: ...88 April 2015 IMO_374_EN_v1 Roto Patio Fold Subject to change Disposal Disposal of window hardware Separate the hardware components from the window and dispose of as metal scrap ...

Page 89: ...Subject to change Roto Patio Fold IMO_374_EN_v1 April 2015 89 ...

Page 90: ...90 April 2015 IMO_374_EN_v1 Roto Patio Fold Subject to change ...

Page 91: ...rint Copyright April 2015 Roto Frank AG Window and Door Technology Wilhelm Frank Platz 1 70771 Leinfelden Echterdingen Germany Phone 49 711 7598 0 Fax 49 711 7598 253 info roto frank com www roto frank com ...

Page 92: ...e 49 711 7598 0 Fax 49 711 7598 253 info roto frank com www roto frank com From a single source Optimum hardware systems to meet all challenges Roto Tilt Turn The Tilt Turn hardware system for windows and balcony doors Roto Sliding Hardware systems for large sliding windows and doors Roto Door Matching hardware technology everything about doors Roto Equipment Additional technology for windows and ...

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