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29

32.  Charger Cable & Overhead Switch Cable:

 

A)  Plug the male end of the 10 foot charger cable  

 

 

into the receptacle on the back of the DC 

  control 

cabinet.

 

B)  Route the charger and overhead switch cable  

 

 

to the top of the power unit column extensions  

 

 

by wire tying them to the overhead hose.

33.  Overhead Switch:

  Connect the overhead switch  

 

cable to the overhead switch using the included   

 

wire nuts.

34. Receptacle:

A)  Mount the receptacle box to the extension directly 

 

above the DC control cabinet with the included 

 

#12-24NC x ¾” long pan head machine screws and 

 

nuts, Figure 40.  Be sure to mount #12 star washers 

 

to one mounting screw as shown in Figure 40.  This 

 

is very important for grounding.

B)  Remove the hole punch covering the hole in the 

 

receptacle box than lines up with the hole in the 

 

extension.  Mount the included 1/2” cord grip thru 

 

the hole in the extension and receptacle box.

C)  Mount the included ground wire hook terminal 

 

using the included green self-tapping ground    

 

screw through the grounding hole in the 

 

receptacle box.

D)  Fasten the receptacle to the receptacle box cover 

 

with the included fastener and the cover to the box 

 

with the included fasteners.  The ears on the top 

 

and bottom of the receptacle may need to be 

 

removed to allow it to fit inside the cover properly.

 

Fasten the tinned end inside the ground terminal of  

 

the receptacle.

35.  Electrical:  

Have a certified electrician run 

 

appropriate power supply to the 120 volt 

 

receptacles mounted at the top of the lift.

LIFT ELECTRICAL INPUT: 110-120 Volt, 60 Hz, 3.15 Amps

Note: A separate circuit is not required for each 

ShockWave DC powerunit.

CAUTION: Never operate the motor on line voltage.  

Motor damage may occur.

36.  Laser Spotter:

  Mount the laser using the 

 

instructions included with the laser spotting kit.

37.  Plug-in Laser and Charger:

A)  Plug the laser into the bottom receptacle and    

 

wire tie it to the receptacle box, Figure 40.

B)  Plug the charger cable into the top receptacle.     

 

Check to make sure the charger lights are on.     

 

If charger lights are not on, flip switch on back of  

 charger.

38.  Close DC Control Cabinet:

  Re-attach the front 

 

plastic covers to the DC control cabinet using the 

 

same button head cap screws, Figure 38.

Summary of Contents for SPO16

Page 1: ...22 2019 I N S T A L L A T I O N I N S T R U C T I O N S LP20650 SPO16 SPO20 SPO16 Capacity 16 000 lbs 7 258 kg 4 000 lbs 1 814 kg per Arm SPO20 Capacity 20 000 lbs 9 072 kg 5 000 lbs 2 268 kg per Arm...

Page 2: ...rough Setting 9 11 7 16 Wide Drive Through Setting 8 11 7 16 Narrow Drive Through Setting 15 0 Min To Nearest Obstruction 900 Power Unit to Passenger Side 15 0 Min To Nearest Obstruction 3 4 Anchors 7...

Page 3: ...4 6 for LC models Fig 2 Fig 4 3 Lift Height See Fig 2 for overall lift height of each specific lift model Add 1 min to overall height to lowest obstruction 4 Install Column Extensions to columns using...

Page 4: ...Flanged Lock Nut 4 1 4 20NC Flanged Lock Nut 2 per cover 4 1 2 13NC x 1 1 4 Lg Flanged HHCS 4 1 2 13NC Flanged Lock Nut 6 Attach overhead assembly to overhead bracket with 2 1 2 13NC x 1 1 4 lg Flang...

Page 5: ...NCHES 6 INCHES Varies by location consult with your structural engineer and manufacturer s representative Anchor Hilti Kwik Bolt III 3 4 x 5 1 2 Anchors supplied with the lift Hilti HIT HY 150 MAX SD...

Page 6: ...nchor bolts to an installation torque of 110 ft lbs Shim thickness MUST NOT exceed 1 2 when using the 5 1 2 long anchors provided with the lift Fig 6 If anchors do not tighten to 110 ft lbs installati...

Page 7: ...7 2 5 16 x 3 8 Lg Pan Head Screw With 2 5 16 Ext Tooth Lockwashers Fig 8 9 Mount latch release air valve and bracket to column using 2 5 16 18NC x 3 8 lg PHMS Fig 8...

Page 8: ...C x 1 lg flange head cap screws to the adapter plate as shown with push nuts B Attach the adapter plate to the column power unit bracket with 3 5 16 18NC x lg flange head cap screws as shown C Attach...

Page 9: ...eft column cylinder 5 and working toward the right column All excess hose should be at bends inside overhead assembly C Connect item 2 item 3 to Tee 4 IMPORTANT All O ring face seal connections should...

Page 10: ...t be located on top Fig 14 A Run cable stud up through the lower tie off plate and or bracket s and or spacer s depending on the lift model Fig 15 B Push cable up until stud is above top of carriage F...

Page 11: ...1a Lower Tie off 3 Upper Tie off 1 Lower Tie off 3 192 Upper Tie off 1 Lower Tie off 2 Upper Tie off 1a Lower Tie off 3 12 spacer Upper Tie off 1 Lower Tie off 3 12 spacer 186 Upper Tie off 1 Lower Ti...

Page 12: ...ghten locknut securely Fig 16 E Slide latch control plate into top cylinder Bracket Clevis F Insert Pivot Pin through hole in bracket and Latch Plate Install one clip ring on each side of Upper Pin G...

Page 13: ...D Check for air leaks make necessary adjustments or repairs if required E Install latch covers with 5 16 18NC x 3 8 lg PHCS Fig 17 Note Cut provided tubing with sharp blade to length as required Tubin...

Page 14: ...s ISO 32 specifications Remove fill breather cap Fig 20 Pour in 8 quarts of fluid Start unit raise lift about 2 ft Open cylinder bleeders approx 2 turns Fig 13 Close bleeders when fluid streams Torque...

Page 15: ...grease Slide arm onto yoke and install the arm pins Note Install Arm Stop only in the yoke tube closest to the Power Unit as shown in Fig 21 12 3 8 16NC x 1 1 2 lg HHCS 12 3 8 Spring Lockwashers Restr...

Page 16: ...l up on pin ring and adjust arms to desired position To engage restraint let pin ring down allowing gear teeth to mesh together It may be necessary to rotate arm slightly to engage gear teeth Fig 24 N...

Page 17: ...lled in different areas depending upon type s of vehicles used The above installation is the most recommended 20 Pressure Test Run lift to full rise and keep motor running for 5 seconds Stop and check...

Page 18: ...4 5 16 nuts 26 DC Control Cabinet A First remove front plastic covers and lower cover Fig 29 and set aside to be reinstalled later Fig 28 Fig 29 SPO16 SPO20 2 Post DC Installation Recommended Battery...

Page 19: ...190 6 over head switch cable through the strain relief Figure 30 The FA9190 6 overhead switch cable is shipped attached to the grounding bolt inside the DC control cabinet Fig 30 C Attach battery cabi...

Page 20: ...OUND POWER UNIT BRACKET FLANGES NOTE SIDE PANEL NOT SHOWN MOUNT CABINET SO THAT SLOTS SLIDE AROUND POWER UNIT BRACKET FLANGES D Mount DC control cabinet by sliding slots around the power unit bracket...

Page 21: ...t to the top of the column as shown in fig 33 B Fasten the bracket to the column to the extension using the included hardware as shown in fig 33 C Mount the bracket to the side of the cabinet using th...

Page 22: ...22 5 16 18NC x 1 1 2 FULL THREAD BOLT 5 16 18NC HEX NUTS POSITION BOLT SO THAT IT SUPPORTS THE SIDE WALL OF THE ENCLOSURE DO NOT OVERTIGHTEN AND PUSH ENCLOSURE SIDE OUTWARD Fig 34 Fig 35...

Page 23: ...trol cabinet by mounting it to the side of the column using the included brackets Fasten the back side of the cabinet to the column using the 2 angle brackets B Fasten the two brackets to the column a...

Page 24: ...o the front of the bracket and connect the shop air supply with included in line filter to latch release air valve brass elbow fitting Figure 36a E Run air line from elbow shown in Figure 36a to the l...

Page 25: ...ide panel is in the OFF position A Fasten the A labeled terminal end of the FA9190 8 cable to the positive terminal of the motor Fig 37 and Fig 37a Fasten the other end of FA9190 8 cable to the empty...

Page 26: ...E MOTOR TERMINAL A FA9190 8 ROUTES TO POSITIVE MOTOR TERMINAL BATTERY TERMINAL CONNECT LAST D FA9190 9 D FA9190 9 E FA9190 7 F FA9190 7 H FA9190 10 G FA9190 5 A FA9190 8 C FA9190 6 B TERMINAL B FA9190...

Page 27: ...AND BOTTOM FRONT COVERS TO THE CABINET USING INCLUDED SCREWS 31 Hydraulic Fittings and Flow Control A Attach the hydraulic fittings and flow control as shown in the single phase power unit installati...

Page 28: ...28 PLUG CHARGER CABLE INTO RECEPTACLE AND ROUTE CHARGER CABLE AND OVERHEAD SWITCH CABLE TO THE TOP OF THE EXTENSION WITH OVERHEAD HOSE USING WIRE TIES Fig 39...

Page 29: ...nding hole in the receptacle box D Fasten the receptacle to the receptacle box cover with the included fastener and the cover to the box with the included fasteners The ears on the top and bottom of t...

Page 30: ...DED 12 24NC X 3 4 LONG PHMS AND 12 24NC NUTS MOUNT 12 STAR WASHERS WITH ONE MOUNTING SCREW AS SHOWN MOUNT THRU HOLE IN EXTENSION PUNCH OUT HOLE IN RECEPTACLE BOX THAT LINES UP WITH HOLE IN EXTENSION P...

Page 31: ...31 Notes...

Page 32: ...e to lift owner operator Thank You Trained Operators and Regular Maintenance Ensures Satisfactory Performance of Your Rotary Lift Contact Your Nearest Authorized Rotary Parts Distributor for Genuine R...

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