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5. Maintenance and servicing 

The locking unit is maintenance-free. Lubrication 

cycles or the replacement of expendable parts is not 

necessary.

Clamping force measurements are recommended 

to control functions. After a free stroke (clamping 

without tool), HSK clamping force measurements can 

be undertaken with standard equipment.

The condition of the locking unit is decisive for its 

function, clamping and locking force and its durabi-

In order to be able to smoothly process subsequent 

orders for replacement parts, it is necessary to state 

the 7 digit identification number engraved on the 

module and, if available, the fabrication number.

4. Operation

Release the function positions; clamping and clam-

ping without a tool can be achieved with different 

clamping and release units. Irrespective of the 

construction and the type of generated forces (hy-

draulic, pneumatic or electric), the operating elements 

must always be brought into the neutral position 

before starting the spindle. The respective pistons etc 

may not come into contact with the end of the draw 

bolt and must maintain a constant safety clearance 

during the rotation of spindle.

Once the clamping force has been introduced, the lo-

cking unit transfers the operating force onto the HSK 

clamping set and mechanically self-locks this traction. 

The operating force must and may not be applied 

during rotation of the spindle.   

The monitoring of the various function positions duri-

ng standstill and the clamping position during rotation 

can be individually triggered with different types of 

sensors whereby the specific information in chapter 2 

must be observed.  

3.2.5 Measuring the clamping force 

The existing clamping force is measured with the help 

of HSK clamping force measuring equipment by inser-

ting it in the spindle. The HSK clamping forces (draw-in 

forces) result from the respective operating forces on 

the draw bolt (table 1).

3.3 Dismantling

The locking unit is dismantled in the release position in 

the following order:

The HSK clamping set is dismantled

The clamping sleeve is released with a special key 

(refer to table 3 for Röhm ID no) 

The clamping sleeve is removed together with collet 

and draw bar

The draw bolt is screwed from the draw bolt extensi-

on (sleeve socket wrench)

Dismantling can only take place from the front side of 

the spindle. The clamping and release unit must not be 

dismantled. A requirement for dismantling the draw bolt 

is the rotation prevention of the draw bolt extension.

lity. In order to check the condition of the unit, it must be 

tested at regular intervals according to the maintenance 

instructions. Irrespective of the clamping frequency, a 

clamping force test must be carried out after approxima-

tely 40 operating hours. Special clamping force devices 

(draw-in force measuring equipment) should be used if 

necessary.

The HSK clamping set should be lubricated if the clam-

ping force significantly deviates from the target value 

(refer to the clamping set instruction manual). If these 

measures are not successful, the HSK clamping set must 

be replaced. The clamping force measurements can also 

be supported by stroke measurements.

The locking unit must only be replaced according to the 

procedure in 3.3 if the new HSK clamping set does not 

lead to optimal results and if exceptional loss of the clam-

ping force occurs. 

6. Replacement parts 

Defective or worn individual parts are not renewed. In 

such cases, the locking unit is fully exchanged.

We draw your attention to the fact that exclusively ORI-

GINAL Röhm parts or parts from authorised Röhm GmbH 

suppliers must be used. No liability is accepted by Röhm 

GmbH for any damages resulting from the use of parts 

from other companies.

Furthermore, the warranty does not include:

Damages caused by the operator due to failure to fulfil 

the written instructions of the seller with reference to 

the operation and maintenance of the equipment.

Natural wear and tear.

Damages caused by force majeure.

Damages caused by any type of incorrect operation or 

caused by improper use or operation of the clamping 

facility or parts thereof.

Damages caused by third parties.

Damages which are caused by the use of the system 

or parts thereof under irregular conditions (e.g. mate-

rials, work pieces, tools, cutting data or programs etc), 

particularly without consulting the seller or manufac-

turer and receiving written approval.

Damages which can be traced back to changes to 

environmental conditions.

1.

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3.

4.

5.

6.

7.

Montage- und Betriebsanleitung für

Fremdsprachentexte ...

Handspannfutter (Keilstangenprinzip)

Fremdsprachentexte ...

Fremdsprachentexte ...

mit Backensicherung

DURO-T

E

F

RUSS

Summary of Contents for SuperLock HSK Series

Page 1: ...r Fremdsprachentexte Handspannfutter Keilstangenprinzip Fremdsprachentexte Fremdsprachentexte mit Backensicherung DURO T E F RUSS Montage und Betriebsanleitung f r Fremdsprachentexte Handspannfutter K...

Page 2: ...Assembly initialisation and dismantling 12 4 Operation 14 5 Maintenance and servicing 14 6 Replacement parts 14 1 Description d roulement du fonctionnement 15 2 Remarques g n rales sur les dangers 17...

Page 3: ...pressure head of the HSK clamping set is screwed together with the draw bar of the locking unit The draw bolt of the locking unit are connected with an original R hm draw bolt extension or an operati...

Page 4: ...with lower or higher operating forces on the pull bolt may not take place independently and must be coordinated with R hm in writing The locking unit works with a wide tolerance or stroke range table...

Page 5: ...er documentation and the valid guidelines Changes to the locking unit are generally connected with the safety risks This is why Changes are not allowed to be undertaken on the locking unit Modificatio...

Page 6: ...1 mm 30 4 36 5 47 5 56 2 72 93 1 117 8 145 1 Key width SW torque Mz and control dimensions for the draw bolt l1 3 1 1 3 Locking unit First of all the guide sleeve of the locking unit is inserted in th...

Page 7: ...sitions the relevant sensors must be tuned to the clamp strokes and signal ranges in the machine control must be recorded 3 2 1 Tool released position This position is checked when mounting the full s...

Page 8: ...ed together with collet and draw bar The draw bolt is screwed from the draw bolt extensi on sleeve socket wrench Dismantling can only take place from the front side of the spindle The clamping and rel...

Page 9: ...lo es posible con una pieza de presi n adaptada del grupo tensor HSK25 Los grupos tensores de los otros tama os nominales de HSK HSK32 HSK125 disponen de taladros pasantes para la alimentaci n y pued...

Page 10: ...tr s mediante una unidad tensora y de aflojamiento La carrera del perno de tracci n se mide en el extremo del husillo en una prolongaci n del perno de tracci n Tabla 1 Vista general de las fuerzas y c...

Page 11: ...la documentaci n del usuario y las directrices vigentes Siempre existe un riesgo de seguridad si se realizan modificaci ones en el sistema de enclavamiento Por eso No est permitido realizar modificaci...

Page 12: ...1 mm 30 4 36 5 47 5 56 2 72 93 1 117 8 145 1 Ancho de llave SW momento de apriete Mz y medida de control para el perno de tracci n l1 3 1 1 3 Sistema de enclavamiento Primero se introduce el manguito...

Page 13: ...ones de conmutaci n se tendr an que adaptar los sensores correspondientes a las carreras tensoras y las zonas de se ales se tendr an que almacenar en el sistema de mando de la m quina 3 2 1 Posici n h...

Page 14: ...nsora y de aflojamiento La condici n previa para el desmontaje del perno de tracci n es la protecci n contra torsi n de la prolongaci n de perno de tracci n vac o tensar sin herramienta se puede reali...

Page 15: ......

Page 16: ...R hm GmbH Heinrich R hm Str 50 89567 Sontheim Brenz Tel 07325 16 0 Fax 07325 16 492 www roehm biz E mail info roehm biz Id Nr 1178213 0509...

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