background image

9

Preliminary remarks:

1. This operating manual is created under considera-   

  tion of DIN EN ISO 1100-1, DIN EN ISO 1100- 

  and the corresponding respective norms.

. For different tool clamping, the necessary force  

  transfer or moments for the necessary clamping 

  force is to be determined according to the VDI 

  guideline 3106 (compare VDMA guideline 34181).    

  The authorised speeds may also need to be adapted 

  accordingly.

3. This operating manual applies to all nominal sizes of 

  the locking unit. Assembly drawings and parts lists 

  for the individual nominal sizes can be requested 

  separately from the company RÖHM.

1. Description

1.1 Configuration and functional features

The “SuperLock” locking unit is part of an automatic 

HSK tool clamping system. It serves the purpose of 

transferring traction to the HSK clamping set and the 

subsequent self-locking detent and maintaining the 

clamping force. The standard version of the locking unit 

is provided with a draw bolt extension on which a clam-

ping and release unit transfers the clamping and release 

forces or clamping and release strokes (illustration 1).

Illustration 1: Complete unit for automatic HSK tension with HSK 

clamping set (1), locking unit (2), pull bolt extension (3), clamp and 

release unit (4)

The „SuperLock“ locking unit consists of the collet, 

draw bolt, clamping sleeve, draw bar and guide 

sleeve (illustration ). It is delivered as a complete 

module which is fully assembled. The inserted pull 

bolt is removed for installation (compare installation 

and assembly). The remaining parts of the SuperLock 

module may not be independently dismantled and 

assembled.

Illustration 2: configuration of the “SuperLock” locking unit

After assembly of the locking unit, the pressure head 

of the HSK clamping set is screwed together with 

the draw bar of the locking unit. The draw bolt of the 

locking unit are connected with an original Röhm 

draw bolt extension, or an operating rod designed 

specifically for the customer, to the shaft end during 

assembly of the system.

The draw bar of the locking unit generally has a cen-

tral, sealed through-hole for the internal supply of the 

medium. The use of this drill hole is only possible for 

size HSK25 with a fitted pressure head on the HSK25 

clamping set. The clamping sets of the other HSK no-

minal sizes (HSK3-HSK15) have through-holes for 

the supply of the medium and can be combined with 

the “SuperLock” locking unit without any additional 

measures.

In the release position (illustration 3), the draw bolt is 

driven up to the draw bar and the pressure head is in 

the ejection position for releasing the HSK tool.

The clamping position (illustration 4) is achieved by 

applying force to the draw bolts (draw bolt extension) 

whereby the self-locking effect exists between the 

male taper of the draw bolt and the female taper of 

the collet. After reaching the clamping position, a 

force application element (e.g. hydraulic piston) brings 

the clamping and release unit back to a neutral positi-

on in which the draw bolt extension can freely rotate. 

The clamping and release unit is to be designed so 

that the stipulated clamping strokes and clamping 

forces can be achieved. Particular attention is to be 

paid to the possible clamping stroke range caused by 

the tolerance of the HSK tools (also refer to assembly/

dismantling).

Illustration 3: release position of a locking unit with HSK 

clamping set 

Illustration 4: clamping position of the locking unit with HSK 

clamping set 

Montage- und Betriebsanleitung für

Fremdsprachentexte ...

Handspannfutter (Keilstangenprinzip)

Fremdsprachentexte ...

Fremdsprachentexte ...

mit Backensicherung

DURO-T

E

F

RUSS

Connection for HSK clamping set

Connection for operating rod

Connection rod

Clamping sleeve

Collet

Guide sleeve

Pull bolt

Summary of Contents for SuperLock HSK Series

Page 1: ...r Fremdsprachentexte Handspannfutter Keilstangenprinzip Fremdsprachentexte Fremdsprachentexte mit Backensicherung DURO T E F RUSS Montage und Betriebsanleitung f r Fremdsprachentexte Handspannfutter K...

Page 2: ...Assembly initialisation and dismantling 12 4 Operation 14 5 Maintenance and servicing 14 6 Replacement parts 14 1 Description d roulement du fonctionnement 15 2 Remarques g n rales sur les dangers 17...

Page 3: ...pressure head of the HSK clamping set is screwed together with the draw bar of the locking unit The draw bolt of the locking unit are connected with an original R hm draw bolt extension or an operati...

Page 4: ...with lower or higher operating forces on the pull bolt may not take place independently and must be coordinated with R hm in writing The locking unit works with a wide tolerance or stroke range table...

Page 5: ...er documentation and the valid guidelines Changes to the locking unit are generally connected with the safety risks This is why Changes are not allowed to be undertaken on the locking unit Modificatio...

Page 6: ...1 mm 30 4 36 5 47 5 56 2 72 93 1 117 8 145 1 Key width SW torque Mz and control dimensions for the draw bolt l1 3 1 1 3 Locking unit First of all the guide sleeve of the locking unit is inserted in th...

Page 7: ...sitions the relevant sensors must be tuned to the clamp strokes and signal ranges in the machine control must be recorded 3 2 1 Tool released position This position is checked when mounting the full s...

Page 8: ...ed together with collet and draw bar The draw bolt is screwed from the draw bolt extensi on sleeve socket wrench Dismantling can only take place from the front side of the spindle The clamping and rel...

Page 9: ...lo es posible con una pieza de presi n adaptada del grupo tensor HSK25 Los grupos tensores de los otros tama os nominales de HSK HSK32 HSK125 disponen de taladros pasantes para la alimentaci n y pued...

Page 10: ...tr s mediante una unidad tensora y de aflojamiento La carrera del perno de tracci n se mide en el extremo del husillo en una prolongaci n del perno de tracci n Tabla 1 Vista general de las fuerzas y c...

Page 11: ...la documentaci n del usuario y las directrices vigentes Siempre existe un riesgo de seguridad si se realizan modificaci ones en el sistema de enclavamiento Por eso No est permitido realizar modificaci...

Page 12: ...1 mm 30 4 36 5 47 5 56 2 72 93 1 117 8 145 1 Ancho de llave SW momento de apriete Mz y medida de control para el perno de tracci n l1 3 1 1 3 Sistema de enclavamiento Primero se introduce el manguito...

Page 13: ...ones de conmutaci n se tendr an que adaptar los sensores correspondientes a las carreras tensoras y las zonas de se ales se tendr an que almacenar en el sistema de mando de la m quina 3 2 1 Posici n h...

Page 14: ...nsora y de aflojamiento La condici n previa para el desmontaje del perno de tracci n es la protecci n contra torsi n de la prolongaci n de perno de tracci n vac o tensar sin herramienta se puede reali...

Page 15: ......

Page 16: ...R hm GmbH Heinrich R hm Str 50 89567 Sontheim Brenz Tel 07325 16 0 Fax 07325 16 492 www roehm biz E mail info roehm biz Id Nr 1178213 0509...

Reviews: