RLS Wacon 30-010321 User Manual Download

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Sycon 2501 Fe

On-line Analysis

of the Iron Content in Water

V24.02.2015

Summary of Contents for 30-010321

Page 1: ...Sycon 2501 Fe On line Analysis of the Iron Content in Water V24 02 2015 U S E R M A N U A L...

Page 2: ......

Page 3: ...rby for reference when operating the Limit Analyser system Operate the system only in accordance with the instructions given in this manual Under no circumstances whatsoever will we be liable for dama...

Page 4: ...7 CHAPTER 3 INSTALLATION AND COMMISSIONING 3 1 INSTALLATION REQUIREMENTS 3 2 INSTRUCTIONS FOR INSTALLATION 3 3 MOUNTING IN 4 STEPS TERMINAL CONNECTION TABLE INSTRUCTION FOR WIRING AND CONNECTION MOUNT...

Page 5: ...ING OF THE MEASURING CHAMBER CHANGING WORN PARTS CHANGING REAGENT BOTTLE CHANGING SPARE PARTS 41 CHAPTER 6 DIAGNOSTIC FUNCTION TEST OF LEDS CONTROL BUTTON DIP SWITCH POTENTIOMETER RELAY 1 2 SOLENOID V...

Page 6: ...rding to the colorimetric principle A broad range of functions guarantee reliable field operation Units can be supplied in standard as well as tailor made housings Application Limit monitoring below a...

Page 7: ...ess water Proper operation can only be guaranteed with the manufacturer s recommended reagents and spare parts Changes to the electrical connections and the programming should only be performed by a q...

Page 8: ...is symbol indicates a potential danger to persons mortal danger risk of injury A safety notice with warning triangle DANGER points out that risks to plant machinery materials environment and people ar...

Page 9: ...on of operation make sure that all the materials tools and other equipment required for the execution of maintenance or repair work are removed from the work area any leaked fluids are removed all saf...

Page 10: ...llation Install the system in accordance with the following sequence will save you time and avoid damage which could lead to malfunction Mount the device Place the unit in a dry easily accessible and...

Page 11: ...aracteristics Evaluation colorimetric method Limit value alarm is defined by the reagent used bottles volume 500 ml Limit Value Reagents LR 0 03 mg l 0 05 mg l 0 1 mg l 0 2 mg l 0 3 mg l 0 4 mg l 0 5...

Page 12: ...tures over 45 C must be cooled down before analysis takes place If the programme switch S9 is set to ON the analysis evaluation will be reversed That means there will be an error warning when the test...

Page 13: ...5 5 0 BAR 1 2 BAR RECOMMENDED MAGNETIC STIRRER WATER TREATMENT PLANT E G DEFERRIZATION CONTROL UNIT REAGENT BOTTLE 500 ML DOSING PUMP DOSING PLUG WATER OUTLET PLUG OPTICAL PATH WITH LIGHT SOURCE AND R...

Page 14: ...NEL CONTROL BUTTONS START START ANALYSIS MANUALLY FLUSH RINSE MEASURING CHAMBER MANUALLY INDICATOR DOSE REAGENT MANUALLY RESET QUIT ALARM NEW REAGENT BOTTLE LED DISPLAY TEST RESULT GREEN GOOD CONDITIO...

Page 15: ...2 5 33 090 700 Measuring chamber complete 33 090002 33 090701 33 090711 33 090712 33 090713 33 090716 33 090 701 Measuring chamber 33 090 711 Inlet plug 33 090 712 Outlet plug 33 090 713 Actuator LED...

Page 16: ...ter sample The stirrer coil activated at the same time mixes water and reagent The reagent causes colouration of the water sample in accordance with the hardness components of the water Reagents are c...

Page 17: ...elay REL 1 This alarm output may be used for example to send a signal to a control panel to sound a buzzer to close a valve or to control a programme for the regeneration of a water softening plant 8...

Page 18: ...ler feed water according to the technical guideline TRD 604 Technische Regeln f r Dampfkessel published by German T V Analytical devices of type SYCON 2501 record the consumption of reagent in order t...

Page 19: ...ed by external devices with high electro magnetic interference levels these effects should be reduced by appropriate measures On the supply voltage input of the offending equipment appropriate externa...

Page 20: ...without the brackets from the rear on a plate M6 For spacing of holes see page 24 In both variants avoid direct sunlight and strong artificial light sources disturbance of the optical path in the meas...

Page 21: ...CHAPTER 3 INSTALLATION AND COMMISSIONING PAGE 21 Fig 3 1 Terminal layout and internal connections...

Page 22: ...PAGE 22 INSTALLATION AND COMMISSIONING CHAPTER 3 Fig 3 2 Wiring diagram...

Page 23: ...f type Fe LRS or Fe HRS in round 500 ml bottle risk of pollution When handling the reagent take care that your eyes your skin and your clothes do not come into contact with the liquid Follow the instr...

Page 24: ...out enclosure Fig 3 4 wall mounting with standard enclosure 272 300 M6 d 6 5 24 300 272 320 FLOW DIRECTION OF WATER SAMPLE OPEN FUNNEL ATMOSPHERIC PRESSURE d 4 260 100 276x276 200 INLET PRESSURE OF SA...

Page 25: ...vals until the alarm is reset Malfunction relay REL2 terminal 10 11 12 Relay REL2 signals malfunctions It is normally closed in case of no malfunction The following faults are signalled Power failure...

Page 26: ...sis while the water softener is regenerating or the feed water is stopped Method 2 Utilizing an external timer Analysis start time and stop time may be set by an external timer A potential free timer...

Page 27: ...the water will appear The instrument then analyses the translucence of the resultant colouration for light of a specific wavelength The time consuming and inaccurate measurement by hand is no longer n...

Page 28: ...table on page 11 Take any appropriate measures to improve the feed water quality e g installation of a filter Make sure that the bottle has sufficient reagent Check the seal of the bottle for leaks a...

Page 29: ...E PAGE 29 4 3 Programme Switches The Limit Analyser has 3 programme switches Rotary switch for determining the flush time Rotary switch for determining the delay time Programme switch for configuring...

Page 30: ...me 4 minutes Position 6 4 min Delay time Off Position 0 0 min Analysis interval 30 minutes S1 OFF S2 ON First result suppression Yes S3 ON Function Relay 1 Contact closed continuous analysis S4 ON S5...

Page 31: ...e amount of flushed water at the current settings and then compare this with the theoretical amount that you have calculated Set the flush time accordingly to ensure that a fresh sample is taken We re...

Page 32: ...S10 ON Only the intervals 30 60 und 120 minutes apply to the start function If S1 and S2 are OFF auto start is disabled NB The external start is disabled when input IN is bridged When the programme s...

Page 33: ...exceeded no further analyses will be carried out and REL 1 must be deactivated manually RESET Only then can more analyses be carried out S3 Function OFF No first result suppression ON First result sup...

Page 34: ...below the designated limit This feature is useful in a water grading plant when a minimum iron content is required When S9 is ON all the functions described in this manual apply except that the functi...

Page 35: ...uld be bridged Application 2 Analyses will be carried out at fixed time intervals if a flow monitor registers flowing water The switch S10 is in the OFF position The flow monitor is connected to termi...

Page 36: ...S7 und S8 0 3 0 5 1 2 3 4 5 6 0 10 20 30 40 50 60 70 80 90 100 0 1 2 3 4 5 6 Absorption Iron Content mg l Indicator Type HRS Selection of Indicators S11 Function off Indicator LRS on Indicator HRS 0...

Page 37: ...button at the same time WARNING I run reset function only when you have replaced the empty bottle with a full one page 45 step 3 fill measuring chamber with water Press the FLUSH button until the meas...

Page 38: ...n 4 red flashing the limit has been exceeded and the relay REL 1 is activated green red analysis active 1 yellow the LED lights continuously thus indicating that an analysis is in progress 2a yellow f...

Page 39: ...REL 1 limit exceeded is energised 1b red flashing red Red Analysis result LED flashes red alarm LED The alarm LED is on and signals that the limit has been exceeded in conjunction with the LED analys...

Page 40: ...gnals a malfunction of the unit incorrect zero transmission or incorrect measurement all other displays are off the fault relay is energised 3b red Red alarm LED the LED signals a malfunction of the u...

Page 41: ...the measuring chamber and the feed line to the measuring chamber without an analysis process INDICATOR de aerate dosing pump By pressing the button INDICATOR you can turn on the peristaltic pump at an...

Page 42: ...o switch off the analyser at the main switch it is not necessary to open the control box in order to carry out maintenance WARNING In the case the cover of the control box is opened note that 230 Vac...

Page 43: ...ARTRIDGE OF PERISTALTIC PUMP After about 6 month the dosing pump cartridge and pipe should be replaced because the terminal clutch wears out and the pipe becomes brittle 1 Press locking clips together...

Page 44: ...ing the inlet valve the measuring chamber drains almost completely collect leaking water in the bucket switch the unit off again 4 Pull the securing pins outwards do not attempt to remove the pins ent...

Page 45: ...suction pipe carefully screw bottle cap firmly shut pay attention to a correct positioning of the cap and the adapter 3 de aerate the reagent pipe fill the measuring chamber with water by pressing th...

Page 46: ...ls screw driver cup or small bucket cleaning set Carry out steps 1 2 as described on page 42 43 then follow the instructions below MAINTENANCE STEP 2B CHANGE PIPES AND O RINGS The maintenance step 2B...

Page 47: ...inlet connector 4 Install the new valve in reverse order Artikel Nr 33 090 014 REPLACEMENT OF AGITATOR 1 Disconnect power and open the lid of the control box 2 Unplug the red connector 3 Unscrew the...

Page 48: ...ontrol unit lid open Take great care WARNING 230 VAC is applied to terminal blocks 1 6 and depending on the wiring to the relay output terminals 7 12 Contact can lead to serious personal injury Mortal...

Page 49: ...EDS Press the START button briefly The LEDs light one after the other 1 GREEN ANALYSIS GOOD 2 RED ANALYSIS BAD 3 YELLOW ANALYSIS ACTIVE 4 BLUE REAGENT 5 RED ALARM green red yellow blue red DIAGNOSIS 2...

Page 50: ...CHECK THE DIP SWITCHES Press the START button briefly Each slide switch S1 to S11 is assigned to a combination of LEDs S1 GREEN S2 YELLOW S3 BLUE S4 RED S5 GREEN YELLOW S6 GREEN BLUE S7 GREEN RED S8...

Page 51: ...ROTARY SWITCH Press the START button briefly Turn the switch through all 16 positions At every position a combination of LEDs will light according to the HEX code Green 8 Yellow 4 Blue 2 Red 1 16 pos...

Page 52: ...tput REL 1 is checked terminals 7 8 9 The red LED will flash and the relay REL1 will switch on and off at 1 second intervals red DIAGNOSE 7 6 X START CHECK RELAY OUTPUT REL 2 Press the START button br...

Page 53: ...nction of the reagent dosing pump is checked The red LED will flash and the peristaltic pump will pulse on and off at 1 second intervals red DIAGNOSIS 12 11 X START CHECK AGITATOR Press the START butt...

Page 54: ...briefly The function of colour detection in the optical path of the measuring chamber is checked all four LEDs light up The LED analysis result first left LED green red signals if detection is under...

Page 55: ...t exit the test program and change back to analysis mode by switching S10 off Close the cover of the control box Return the switches to the settings noted at the outset Close the cover of the control...

Page 56: ...Eduard Ahlborn Str 1 D 31137 Hildesheim Germany Tel 49 0 5121 28 126 0 Fax 49 0 5121 28 126 99 info rls wacon de www rls wacon de 01 07 2021 IN OUR CONTINUING EFFORT TO IMPROVE OUR PRODUCT INFORMATIO...

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