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10 IN. (254 MM) MiterMate

TM

 COMPOUND MITER SAW

When servicing use only REXON replacement parts. Use of any other parts 

many create a HAZARD or cause product damage. Any attempt to repair 

or replace electrical parts on this Miter Saw may create a HAZARD unless 

repair is done by a qualified service technician. Repair service is available 

at your nearest Service Center.
PARTS LIST FOR SAW SCHEMATIC A

WARNING

!

PARTS LIST

I.D.

Description

Size 

Q’ty I.D.

Description

Size 

Q’ty

0831

SHAFT SLEEVE

1

25Q0

WARNING LABEL

1

083Y

COMPRESSION SPRING

1

2CA8

CR. RE. TRUSS HD. ROUND NECK SCREW

M6*1.0-12 

1

083Z

CORD CLAMP

1

2E35

TRIGGER

1

0CES COMPRESSION SPRING

1

2E7D

CR. RE. PAN HD. ROUND NECK SCREW

M6*1.0-9 

1

0D87 TORSION SPRING

1

2FGW CONTROLLER ASS’Y

1

0D9B ANCHOR BLOCK

1

2FJF

LEAD WIRE ASS’Y

1

0DHT SPRING GUARD

WD=φ1.3 

1

2T9B

ROCK SWITCH ASS’Y

1

0DTZ

ARBOR COLLAR

2

2V8U

PC-GUARD ASS’Y

1

0DVJ BLADE WRENCH

1

2VFP

ARM

1

0F1H

COLLAR

1

2VFQ

LASER SET

1

0J4C FLAT WASHER

φ4*8-1

1

2VFR

CABLE SHIELD

1

0J4E

FLAT WASHER

φ6*13-1 

1

2VGB BRACKET

1

0JB0

WAVE WASHER

WW-8 

1

2VGS

AXLE SEAT

2

0JVY

HEX. SOC. HD. CAP BOLT

M6*1.0-16

1

2VGU LASER PLUNGER HOUSING

1

0JZD

HEX. SOC. SET SCREW

M5*0.8-10

2

2VGW PIN

1

0JZN

ARBOR BOLT

M8*1.25-20

1

2VKG BRACKET

1

0K5C CR. RE. COUNT HD. SCREW

M6*1.0-16

1

2VRT

CUTTER SHAFT GUARD

1

0K74

CR. RE. TRUSS HD. SCREW

M6*1.0-8 

1

2VSN

BUMPER

1

0K7Z

CR. RE. TRUSS HD. ROUND NECK SCREW

M6*1.0-14 

1

2WG8 LEVER

1

0KA0 CR. RE. PAN HD. TAPPING SCREW M5*12-20

2

2WGD COLLAR

1

0KA4 CR. RE. PAN HD. TAPPING SCREW M4*16-16 

2

2X5H

LASER ASS’Y

1

0KA9 CR. RE. PAN HD. TAPPING SCREW M3*24-10

1

2X6M

LABEL

1

0KB7

CR. RE. PAN HD. TAPPING SCREW M4*18-16 

2

2ZH1

LEAD WIRE ASS’Y

1

0KB7

CR. RE. PAN HD. TAPPING SCREW M4*18-16 

2

30V3

BAG-DUST ASS’Y

1

0KB8

CR. RE. PAN HD. TAPPING SCREW M4*18-20 

4

36ZS

BUTTON SWITCH

1

0KD8 CR. RE. PAN HD. SCREW

M4*0.7-12 

3

370K

SEGMENT HANDLE

1

0KDH CR. RE. PAN HD. SCREW

M5*0.8-8 

3

37E0

BLADE

1

0KE0

CR. RE. PAN HD. SCREW

M6*1.0-40 

2

398Y

PLUNGER HANDLE

1

0KQG CROWN NUT

M4*0.7 T=6.5

1

39AA

ANGLE FINDER

1

0KQX NUT

M6*1.0 T=6

1

3CLW  INSTRUCTIONS MANUAL

1

0KR3

LOCK NUT

M6*1.0 T=6

1

3CW7 TRADE-MARK LABEL

1

0LN4

WIRE CONNECTOR

1

3CW8 TRADE-MARK LABEL

1

0LU3

LIMIT SWITCH

1

3CW9 LABEL

1

0U76

LASER STICKER

1

3CWA CAUTION LABEL

1

0XQ8 CR. RE. PAN HD. TAPPING SCREW M6*1.0-20

2

3DNE

POWER CABLE

1

21GM FLAT WASHER

ψ4*10-1

3

3DV6

MOTOR HANDLE

1

22XF

CR. RE. PAN HD. TAPPING SCREW M3*20-15

1

3DV9

MOTOR HANDLE

1

23NX GUARD-CORD

1

3DVK

MOTOR ASS’Y

1

250Z

HEX. SOC. HD. CAP SCREW

M5*0.8-35

3

Summary of Contents for M2507R

Page 1: ...1 M2507R 10 in 254 mm MiterMateTM COMPOUND MITER SAW INSTRUCTION MANUAL...

Page 2: ...ist 35 MOTOR Power Source 220V 50Hz Speed 4800 min 1 No load Brake Electric Double Insulated Yes BLADE SIZE Diameter 254 mm Arbor size 25 4 mm w a 16 mm reducer ROTATING TABLE Diameter 32 4 mm Miter D...

Page 3: ...or by removing starter keys 8 DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was designed 9 USE THE RIGHT TOOL Do not force the tool or an attachment to do a job f...

Page 4: ...R HEARING PROTECTION to reduce the risk of induced hearing loss 13 WEAR A FACE MASK OR DUST MASK Sawing operation produces dust 14 SECURE WORK Use clamps or a vise to hold work when practical It is sa...

Page 5: ...s or dust 9 ALWAYS MAKE SURE all handles are tight before cutting even if the table is positioned in one of the positive stops 10 BE SURE both the blade and the collar are clean and the arbor bolt is...

Page 6: ...parts Solvents could possibly dissolve or otherwise damage the material 26 SHUT OFF the power before servicing or adjusting the tool 27 DISCONNECT the saw from the power source and clean the machine w...

Page 7: ...ctrician Avoid contact with the terminals on the plug when installing removing the plug to from the power supply outlet Contact will cause a severe electrical shock USING AN EXTENSION LEAD The use of...

Page 8: ...8 8 Blade Wrench Supplied Not supplied TOOLS NEEDED FOR ASSEMBLY Phillips Screwdriver Adjustable Wrench Hex Wrench Combination Square Slotted Screwdriver Square Bar...

Page 9: ...n carry handle 2 Place the saw on a secure stationary work surface 3 Separate all parts from the packing material Check each one with the illustration to make certain all items are accounted for befor...

Page 10: ...ing Lock Knob Table Clamp Stop Plate Hold Plate Bevel Lock Handle Laser Guide Dust Bag Upper Blade Guard Carrying Handle Safety Lock Scale Detent Lock Knob Detent ON OFF Tigger Switch Head Down Lock K...

Page 11: ...h handle 1 to raise to the up position Fig A Locking Cutting Head in Down Position When transporting or storing the miter saw the cutting head should always be locked in the down position 1 Push the s...

Page 12: ...ck 5 will engage after turning the wrench Continue to hold the arbor lock in to keep it engaged while turning the wrench clockwise to loosen the arbor bolt Fig G STORAGE Storing the MiterMate Angle Fi...

Page 13: ...while tightening the arbor bolt securely Fig G 5 Rotate the cover plate 3 back to its original position until the slot in the cover plate engages with the cover plate screw 2 While holding the lower...

Page 14: ...o stand behind the saw Place the saw on a rm level work surface where there is room for handling and properly supporting the workpiece Support the saw on a level work surface Bolt or clamp the saw to...

Page 15: ...ed and remove the power cord from the power source 90 Bevel Adjustment Fig L M 1 Loosen bevel lock handle 1 and tilt the cutting arm completely to the right Tighten the bevel lock handle Lower blade 2...

Page 16: ...liding table has most common angle settings with positive stops at 45 22 5 and 0 These positive stops position the sliding fence unit at the desired angle quickly and accurately To Adjust the Angle 1...

Page 17: ...e bolts 4 behind the left slinding fence and two set screws 5 vertically placed on the lateral side of fence plate 6 Adjust the left sliding fence plate 3 to be perpendicular to the blade and then tig...

Page 18: ...CK LEVERS FIG T After a period of use the lock levers might loosen and couldn t clamp the sliding fence units tightly An adjustment is needed 1 Slightly lift up the miter saw base nd out the location...

Page 19: ...s are complete and you have read and understood the safety and operational instructions Your tool is equipped with a laser guide using a Class IIIa laser guide The laser guide allows you to preview th...

Page 20: ...ion of the Laser Beam Fig X Y 1 Loosen two securing screws 3 slightly Fig X 2 Hold the laser assembly 2 to move the laser element 1 toward left or right for adjusting the translation position of laser...

Page 21: ...irection of rotation arrow on the guard to the direction arrow on the blade The blade teeth should always point downward at the front of the saw Tighten the arbor bolt Tighten the cover plate screw Ch...

Page 22: ...he blade teeth should always point downward at the front of the saw WARNING Tighten the arbor bolt Tighten the cover plate screw Check for damaged parts Check for Alignment of moving parts Damaged ele...

Page 23: ...S FOR SAFETY Any power tool can throw foreign objects into the eyes This can result in permanent eye damage Everyday eyeglasses have only impact resistant lenses and are not safety glasses Glasses or...

Page 24: ...WARNING WARNING Make sure there are no gaps between the workpiece fence and table that will let the workpiece shift after it is cut Keep the cut off piece free to move sideways after it is cut off Ot...

Page 25: ...from engaging the trigger switch ON Fig AA WARNING WARNING Starting a cut Place hands at least 15 2 cm away from the path of the blade out of the no hands zone 1 Hold workpiece rmly against the fence...

Page 26: ...ver down to lock the sliding fence unit Positive stops for miter cutting are provided at 0 22 5 and 45 5 If the desired angle is not one of positive stops simply lock the sliding fence unit by ipping...

Page 27: ...ice by the vise to perform the compound cutting IMPORTANT Make sure both sliding fences are secure and tight before beginning any cutting operation Fig EE BEVEL CUT FIG DD 1 When a bevel cut is requir...

Page 28: ...tally connected in the base 3 Individually slide the left and right sliding fence units toward the paddles until each sliding fence plate 7 at against the paddle 8 WORKPIECE SUPPORT AND REPETITIVE CUT...

Page 29: ...two common spring angles for crown molding are 52 38 and 45 45 1 Determine the spring angle for the crown molding for example 52 38 degrees as shown in Fig JJ Fig JJ 2 Measure the angle of corner by M...

Page 30: ...ing too large for the Miter feature Cutting base molding Fig MM Base moldings and many other moldings can be cut on a compound miter saw The setup of the saw depends on molding characteristics and app...

Page 31: ...endent changing one changes the other as well IL EI ED ID Outside Corner Inside Corner Workpiece Miter Saw Table F e n c e NOTE The chart below references a compound cut for crown molding ONLY WHEN TH...

Page 32: ...10 66 13 32 12 20 11 93 90 31 62 33 86 35 26 30 00 147 10 34 12 93 11 83 11 59 91 31 17 33 53 34 79 29 71 148 10 01 12 54 11 46 11 24 92 30 73 33 19 34 33 29 42 149 9 69 12 16 11 09 10 89 93 30 30 32...

Page 33: ...id injury never put lubricants on the blade while it is spinning To avoid re or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the miter...

Page 34: ...when switch released 1 Brush worn 2 Other 1 Replace brushes See MAINTENANCE section 2 Contact Service Center WARNING TROUBLESHOOTING GUIDE PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION Blade hits...

Page 35: ...NG 1 0JZD HEX SOC SET SCREW M5 0 8 10 2 2VGW PIN 1 0JZN ARBOR BOLT M8 1 25 20 1 2VKG BRACKET 1 0K5C CR RE COUNT HD SCREW M6 1 0 16 1 2VRT CUTTER SHAFT GUARD 1 0K74 CR RE TRUSS HD SCREW M6 1 0 8 1 2VSN...

Page 36: ...36 36 10 IN 254 MM MiterMateTM COMPOUND MITER SAW SCHEMATIC A...

Page 37: ...0 8 10 1 2VGR LEVELING PAD 2 0JZF HEX SOC SET SCREW M6 1 0 10 4 2VMA CUSHION 2 0K24 HEX SOC HD CAP SCREW M8 1 25 35 2 2VPG ANGLE PEGULATOR 1 0K2D HEX SOC HD CAP SCREW M8 1 25 25 4 2VT1 COMPRESSION SPR...

Page 38: ...38 38 10 IN 254 MM MiterMateTM COMPOUND MITER SAW SCHEMATIC B...

Page 39: ...1 37J5 LEAD WIRE ASS Y 1 0HX9 NEEDLE BEARING 1 2EGP CUTTER SHAFT ASS Y 1 2DW9 WAVE WASHER 1 2VP2 MOTOR COVER 1 0JCD SPRING PIN 1 370R FIELD ASS Y 1 0JX2 HEX SOC SET SCREW M5 0 8 6 2 2VGY GEAR BOX 1 0K...

Page 40: ...40...

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