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OPERATING & MAINTENANCE

INSTRUCTIONS

ORIGINAL INSTRUCTIONS                                                 GC0220 -rev 1

SABRE SAW

MODEL NO: CAT118

PART NO: 3110874

Summary of Contents for CAT118

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0220 rev 1 SABRE SAW MODEL NO CAT118 PART NO 3110874 ...

Page 2: ...lf and that of others around you and you can look forward to your purchase giving you long and satisfactory service Please keep these instructions for future reference GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is fou...

Page 3: ... when using the saw 8 Do not overreach Keep proper footing and balance at all times USE OF AIR POWERED TOOLS 1 Never use any type of bottled gas as a source of power for an air tool 2 Do not connect the air supply hose with your finger on the trigger 3 Do not exceed the maximum pressure for the saw 90 psi 6 2 bar 4 Check hoses for leaks or worn condition before use and ensure that all connections ...

Page 4: ...S maintain the saw with care Keep it clean for the best and safest performance 15 Quick change couplings should not be located at the air tool They add weight and could fail due to vibration 16 Do not force or misuse the saw It will do a better and safer job at the rate for which it was designed 17 Do not remove any labels Damaged labels should be replaced 18 This saw vibrates with use Vibration m...

Page 5: ...rvice 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PRODUCT OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Blade 4 Safety Trigger 2 Blade securing screw 5 Air inlet 3 Safety lock ...

Page 6: ...hose is required over 8 metres the line pressure or the hose inside diameter may need to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will keep the air tool in good condition but should be regularly checked and topped up with oil SAE 10 oil should be us...

Page 7: ...he saw as shown 2 Secure the blade by tightening the grub screw shown using the hexagonal key supplied 3 Identify the material and then select the correct blade for your operation 4 Always use the correct saw blade for the material for smooth and fast cutting It is recommended that operators use 32T blades for cutting light sheet metal body panels exhaust pipes etc use 24T blades for general purpo...

Page 8: ...oiler to the airline close to the air tool A mini oiler helps to prolong the life of any air tool 7 If a mini oiler is not being used run a few drops of oil through the air tool before use It can be entered through the airline inlet or via the hose at the nearest connection to the air supply Your sabre saw is now ready for use You can fit a whip hose with a quick fit coupling if required available...

Page 9: ...3 Once the pressure has been released disconnect the air supply hose from the saw MAINTENANCE Please note that factors other than the tools condition may effect its operation and efficiency such as reduced compressor output excessive drain on the airline moisture or restrictions in the air line or the use of connector DAILY 1 Before use drain water from the air line and compressor 2 Lubricate the ...

Page 10: ...ay prefer to take the saw to your CLARKE dealer if internal maintenance is required STORAGE If the saw is to be stored or is idle for longer than 24 hours run a few drops of Clarke air line oil into the air inlet and depress the trigger in order to lubricate the internal parts When not in use the saw should be disconnected from the air supply and stored in a dry place out of the reach of children ...

Page 11: ...ns slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for cleanliness 2 Adjust regulator to open position 3 Operate tool in short bursts Tool will not run Air flows freely from exhaust 1 Motor vanes stuck due to buildup of foreign material 1 Disconnect air supply and rotate tool assembl...

Page 12: ...12 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 13: ...r pin 3 Bolt 22 Spring 4 Blade chuck 23 Trigger 5 Spring 24 Bolt 6 Cylinder cap 25 Bolt 7 O ring 26 Valve stem seat 8 Piston 27 O ring 9 Piston blade 28 O ring 10 Spring 29 O ring 11 Safety nozzle 30 Valve stem 12 Bolt 31 Spring 13 Safety set 32 O ring 14 Bolt 33 Valve stem housing 15 Housing 34 O ring 16 Rubber grip 35 Screw cap 17 Cylinder 36 Washer 18 Gasket 37 Air inlet plug 19 End cap ...

Page 14: ...e right to change specifications at any time without prior notice Model Numbers CAT118 Part Number 3110874 Recommended Hose Size ID 10 mm 3 8 Air Inlet Size 1 4 bsp female Max Operating Pressure 90 psi 6 2 bar Air Consumption Average 6 cfm 169 l min Max Speed 5000 strokes min 90psi Sound Pressure Level LpA dB 82 9 dB A Sound Power Level LwA dB 93 9 dB A Vibration Levels 3 5 m s2 Vibration Uncertai...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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