REXON M2507R Instruction Manual Download

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10 IN. (254 MM) MiterMate

COMPOUND MITER SAW

PARTS LIST AND SCHEMATIC FOR MOTOR

I.D.

Description

Size

Q’ty I.D.

Description

Size

Q’ty

0QGR COMPRESSION SPRING

3236

CR. RE. PAN HD. SCREW & WASHER M6*1.0-55

0QR0 BRUSH COVER

3712

ARMATURE ASS’Y

32CA BRACKET STOP ASS’Y

37J5

LEAD WIRE ASS’Y

0HX9 NEEDLE BEARING

2EGP CUTTER SHAFT ASS’Y

2DW9 WAVE WASHER

2VP2 MOTOR COVER

0JCD SPRING PIN

370R

FIELD ASS’Y

0JX2

HEX. SOC. SET SCREW

M5*0.8-6

2VGY GEAR BOX

0K43

CR. RE. PAN HD. SCREW & WASHER M5*0.8-16

2VPU FLOW GUIDE

0K44

CR. RE. PAN HD. SCREW & WASHER M5*0.8-12

3DVB MOTOR REAR COVER

0KBC CR. RE. PAN HD. TAPPING SCREW

M5*16-25

0QM2 BRUSH HOLDER ASS’Y

0KCP CR. RE. PAN HD. TAPPING &

WASHER SCREW

M5*12-60

0QQU CARBON BRUSH ASS’Y

Summary of Contents for M2507R

Page 1: ...1 M2507R 10 in 254 mm MiterMateTM COMPOUND MITER SAW INSTRUCTION MANUAL...

Page 2: ...ist 35 MOTOR Power Source 220V 50Hz Speed 4800 min 1 No load Brake Electric Double Insulated Yes BLADE SIZE Diameter 254 mm Arbor size 25 4 mm w a 16 mm reducer ROTATING TABLE Diameter 32 4 mm Miter D...

Page 3: ...or by removing starter keys 8 DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was designed 9 USE THE RIGHT TOOL Do not force the tool or an attachment to do a job f...

Page 4: ...R HEARING PROTECTION to reduce the risk of induced hearing loss 13 WEAR A FACE MASK OR DUST MASK Sawing operation produces dust 14 SECURE WORK Use clamps or a vise to hold work when practical It is sa...

Page 5: ...s or dust 9 ALWAYS MAKE SURE all handles are tight before cutting even if the table is positioned in one of the positive stops 10 BE SURE both the blade and the collar are clean and the arbor bolt is...

Page 6: ...parts Solvents could possibly dissolve or otherwise damage the material 26 SHUT OFF the power before servicing or adjusting the tool 27 DISCONNECT the saw from the power source and clean the machine w...

Page 7: ...ctrician Avoid contact with the terminals on the plug when installing removing the plug to from the power supply outlet Contact will cause a severe electrical shock USING AN EXTENSION LEAD The use of...

Page 8: ...8 8 Blade Wrench Supplied Not supplied TOOLS NEEDED FOR ASSEMBLY Phillips Screwdriver Adjustable Wrench Hex Wrench Combination Square Slotted Screwdriver Square Bar...

Page 9: ...n carry handle 2 Place the saw on a secure stationary work surface 3 Separate all parts from the packing material Check each one with the illustration to make certain all items are accounted for befor...

Page 10: ...ing Lock Knob Table Clamp Stop Plate Hold Plate Bevel Lock Handle Laser Guide Dust Bag Upper Blade Guard Carrying Handle Safety Lock Scale Detent Lock Knob Detent ON OFF Tigger Switch Head Down Lock K...

Page 11: ...h handle 1 to raise to the up position Fig A Locking Cutting Head in Down Position When transporting or storing the miter saw the cutting head should always be locked in the down position 1 Push the s...

Page 12: ...ck 5 will engage after turning the wrench Continue to hold the arbor lock in to keep it engaged while turning the wrench clockwise to loosen the arbor bolt Fig G STORAGE Storing the MiterMate Angle Fi...

Page 13: ...while tightening the arbor bolt securely Fig G 5 Rotate the cover plate 3 back to its original position until the slot in the cover plate engages with the cover plate screw 2 While holding the lower...

Page 14: ...o stand behind the saw Place the saw on a rm level work surface where there is room for handling and properly supporting the workpiece Support the saw on a level work surface Bolt or clamp the saw to...

Page 15: ...ed and remove the power cord from the power source 90 Bevel Adjustment Fig L M 1 Loosen bevel lock handle 1 and tilt the cutting arm completely to the right Tighten the bevel lock handle Lower blade 2...

Page 16: ...liding table has most common angle settings with positive stops at 45 22 5 and 0 These positive stops position the sliding fence unit at the desired angle quickly and accurately To Adjust the Angle 1...

Page 17: ...e bolts 4 behind the left slinding fence and two set screws 5 vertically placed on the lateral side of fence plate 6 Adjust the left sliding fence plate 3 to be perpendicular to the blade and then tig...

Page 18: ...CK LEVERS FIG T After a period of use the lock levers might loosen and couldn t clamp the sliding fence units tightly An adjustment is needed 1 Slightly lift up the miter saw base nd out the location...

Page 19: ...s are complete and you have read and understood the safety and operational instructions Your tool is equipped with a laser guide using a Class IIIa laser guide The laser guide allows you to preview th...

Page 20: ...ion of the Laser Beam Fig X Y 1 Loosen two securing screws 3 slightly Fig X 2 Hold the laser assembly 2 to move the laser element 1 toward left or right for adjusting the translation position of laser...

Page 21: ...irection of rotation arrow on the guard to the direction arrow on the blade The blade teeth should always point downward at the front of the saw Tighten the arbor bolt Tighten the cover plate screw Ch...

Page 22: ...he blade teeth should always point downward at the front of the saw WARNING Tighten the arbor bolt Tighten the cover plate screw Check for damaged parts Check for Alignment of moving parts Damaged ele...

Page 23: ...S FOR SAFETY Any power tool can throw foreign objects into the eyes This can result in permanent eye damage Everyday eyeglasses have only impact resistant lenses and are not safety glasses Glasses or...

Page 24: ...WARNING WARNING Make sure there are no gaps between the workpiece fence and table that will let the workpiece shift after it is cut Keep the cut off piece free to move sideways after it is cut off Ot...

Page 25: ...from engaging the trigger switch ON Fig AA WARNING WARNING Starting a cut Place hands at least 15 2 cm away from the path of the blade out of the no hands zone 1 Hold workpiece rmly against the fence...

Page 26: ...ver down to lock the sliding fence unit Positive stops for miter cutting are provided at 0 22 5 and 45 5 If the desired angle is not one of positive stops simply lock the sliding fence unit by ipping...

Page 27: ...ice by the vise to perform the compound cutting IMPORTANT Make sure both sliding fences are secure and tight before beginning any cutting operation Fig EE BEVEL CUT FIG DD 1 When a bevel cut is requir...

Page 28: ...tally connected in the base 3 Individually slide the left and right sliding fence units toward the paddles until each sliding fence plate 7 at against the paddle 8 WORKPIECE SUPPORT AND REPETITIVE CUT...

Page 29: ...two common spring angles for crown molding are 52 38 and 45 45 1 Determine the spring angle for the crown molding for example 52 38 degrees as shown in Fig JJ Fig JJ 2 Measure the angle of corner by M...

Page 30: ...ing too large for the Miter feature Cutting base molding Fig MM Base moldings and many other moldings can be cut on a compound miter saw The setup of the saw depends on molding characteristics and app...

Page 31: ...endent changing one changes the other as well IL EI ED ID Outside Corner Inside Corner Workpiece Miter Saw Table F e n c e NOTE The chart below references a compound cut for crown molding ONLY WHEN TH...

Page 32: ...10 66 13 32 12 20 11 93 90 31 62 33 86 35 26 30 00 147 10 34 12 93 11 83 11 59 91 31 17 33 53 34 79 29 71 148 10 01 12 54 11 46 11 24 92 30 73 33 19 34 33 29 42 149 9 69 12 16 11 09 10 89 93 30 30 32...

Page 33: ...id injury never put lubricants on the blade while it is spinning To avoid re or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the miter...

Page 34: ...when switch released 1 Brush worn 2 Other 1 Replace brushes See MAINTENANCE section 2 Contact Service Center WARNING TROUBLESHOOTING GUIDE PROBLEM PROBLEM CAUSE SUGGESTED CORRECTIVE ACTION Blade hits...

Page 35: ...NG 1 0JZD HEX SOC SET SCREW M5 0 8 10 2 2VGW PIN 1 0JZN ARBOR BOLT M8 1 25 20 1 2VKG BRACKET 1 0K5C CR RE COUNT HD SCREW M6 1 0 16 1 2VRT CUTTER SHAFT GUARD 1 0K74 CR RE TRUSS HD SCREW M6 1 0 8 1 2VSN...

Page 36: ...36 36 10 IN 254 MM MiterMateTM COMPOUND MITER SAW SCHEMATIC A...

Page 37: ...0 8 10 1 2VGR LEVELING PAD 2 0JZF HEX SOC SET SCREW M6 1 0 10 4 2VMA CUSHION 2 0K24 HEX SOC HD CAP SCREW M8 1 25 35 2 2VPG ANGLE PEGULATOR 1 0K2D HEX SOC HD CAP SCREW M8 1 25 25 4 2VT1 COMPRESSION SPR...

Page 38: ...38 38 10 IN 254 MM MiterMateTM COMPOUND MITER SAW SCHEMATIC B...

Page 39: ...1 37J5 LEAD WIRE ASS Y 1 0HX9 NEEDLE BEARING 1 2EGP CUTTER SHAFT ASS Y 1 2DW9 WAVE WASHER 1 2VP2 MOTOR COVER 1 0JCD SPRING PIN 1 370R FIELD ASS Y 1 0JX2 HEX SOC SET SCREW M5 0 8 6 2 2VGY GEAR BOX 1 0K...

Page 40: ...40...

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