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378-206
Rexnord
January 2019
3001 W. Canal St., Milwaukee, WI 53208-4200 USA
Supersedes 07-15
Telephone:
414-342-3131
Fax:
414-937-4359
www.rexnord.com
(PN-212395)
Appendix N
•
Falk Quadrive Shaft-Mounted Drives Model A
(Page 52 of 53)
Sizes 5407-5608
Reliability Package
INTRODUCTION
The Quadrive Reliability Package shown in Figure 1
includes an enhanced desiccant and particulate filter, anti-
foam block, oil level sight glass and oil sampling port . The
Reliability Package will be supplied in two subassemblies,
a prebent hydraulic tube and an AirMax Plus breather that
will need to be assembled by the customer .
Figure 1 — Reliability Package
INSTALLATION INSTRUCTIONS
When removing components from the shipping package,
use caution to avoid damaging the oil sight glass .
The sight glass and elbow subassemblies have been
pressure tested in the factory . It will be the installer’s
responsibility to ensure that the installed fittings are
oil tight . The Reliability Package can be assembled by
following the steps outlined below:
1 .
Pipe Plugs
— Remove the two (2) 1 .25” NPT pipe plugs
from locations #1 & #2 of the gearbox as shown in
Figure 2 .
Figure 2 — Pipe Plug Locations
Figure 3 — Sight Glass Subassembly
PIPE WRENCH
PIPE NIPPLE
AIRMAX PLUS
BREATHER
OIL LEVEL
SIGHT GLASS
OIL
SAMPLING
PORT
ANTI-FOAM
BLOCK
LOCATON #2
(ELBOW SUBASSEMBLY)
LOCATION #1
(SIGHT GLASS
SUBASSEMBLY)
LOCATION #3
(OIL FILL)
2 .
Sight Glass Subassembly
— Prepare the sight glass
subassembly for installation by applying Loctite joint
compound #1534294 to the male threads as shown in
figure 3 . Install the sight glass subassembly into the
Quadrive housing at location #1 as shown in Figure 2 .
The galvanized pipe nipple shown in Figure 3 should
be used to thread the subassembly hand tight . Using
a pipe wrench, turn the pipe nipple an additional 2-3
turns so that it is oil tight . The sight glass should be in a
vertical position when completed as shown in Figure 1 .
CAUTION
: Do not use the sight glass to thread the
assembly into the housing.
The Quadrive reliability kit part numbers and
corresponding drive sizes are provided in Table 1 .
TABLE 1 — Kit Part Numbers for Quadrive
Reliability Package
Drive Size
Kit Part Number
5407J
7708106
5415J
7708107
5507J
7708109
5608J
7708108