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Rexnord
378-206
3001 W. Canal St., Milwaukee, WI 53208-4200 USA
January 2019
Telephone:
414-342-3131
Fax:
414-937-4359
www.rexnord.com
Supersedes 07-15
(PN-212395)
Falk Quadrive Shaft-Mounted Drives Model A
•
Owners Manual
Sizes 5407-5608
(Page 13 of 53)
16 . Inspect gear teeth for wear or indications of fatigue;
e .g ., hairline cracks at the root of the tooth . If one
element has undergone severe wear or broken teeth,
replace the mating element also .
17 . Clean and inspect bearings for wear . Lubricate with
light oil before spinning to avoid scoring of working
surfaces . Remove any worn bearings with a wheel
puller . If tapered roller bearings are being replaced,
replace the bearing cups . DO NOT use new cone
assemblies with worn (old) cups .
18 . If gears are to be replaced, use a wheel puller or
press to remove gears Ref . #1A4 or 4A4 from their
shaft . Exercise caution to avoid scoring shaft seal
diameter with the keyway in the gear .
19 . Inspect all fasteners for damage or wear
and replace with fasteners of equal
grade . Grade 5 fasteners have three (3)
radial lines on the head . Fasteners are
available in kit form, Ref . #80 .
20 . If the shaft assemblies can be reused intact (no new
parts required), refer to Section III, Steps 5 thru 8, for
reassembly procedure . Replace all shim-gaskets with
new parts, Kit Ref . #100 .
IDENTIFYING & ORDERING PARTS
1 . Refer to the parts diagram, Figure 14, and make a list
of the parts required by part reference number . For
example, Ref . #21, 23, 100, 1A, 2A1, and 2A2 . When a
gasket joint is separated, always replace with new shim-
gaskets . Order Ref . #100 shim-gasket kit .
2 . Now refer to the parts list, Table 11, and determine the
part description and Falk part number using the part
reference number (Step 1) and the drive identification
(e .g ., 5407J25C) in the column headers of the parts list .
3 . Use the part description and Falk part number to order
the required parts . In the examples of preceding Steps
1 and 2, Ref . #21, 23, 100, 1A, 2A1 and 2A2 for a
5407J25C, parts would be ordered as follows:
Ref . #21 — Seal cage . . . . . . . . . . . . . . . . . . . . 4729121
Ref . #23 — Seal . . . . . . . . . . . . . . . . . . . . . . . . . 2914622
Ref . #100 — Shim-gasket kit . . . . . . . . . . . . . . . 0786841
Ref . #1A — Shaft assembly with gear . . . . . . . . 4729124
Ref . #2A1 — Bearing . . . . . . . . . . . . . . . . . . . . . 0921780
Ref . #2A2 — Bearing . . . . . . . . . . . . . . . . . . . . . 0921780
4 . Tables 12 and 13 convert Falk part numbers to
bearing and seal manufacturer’s part numbers . Tooth
combinations are listed in Appendix G .
5 . Place your order with your local Rexnord distributor . If
you need to locate a distributor, phone (414) 342-3131
in the United States and Canada .
RECOMMENDED SPARE PARTS
1 . For non-critical drive applications a complete set of
bearings, seals and shim-gaskets is recommended . If
stored in their original packaging in a dry, cool location,
these parts have a minimum shelf life of 5 years .
2 . For critical drive applications (where an outage would
create a major production loss), a complete drive is
recommended .
COVER PLATE
HOLLOW
SHAFT COVER
LOW-SPEED
GEAR
LOW-SPEED
PINION ASSEMBLY
HIGH-SPEED
SHAFT ASSEMBLY
AIR VENT
HOUSING BASE
HOLLOW SHAFT
HIGH-SPEED
GEAR
OPTIONAL BACKSTOP
ASSEMBLY