Reechcraft PowerLift PL60 Operators Safety Manual Download Page 59

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www.reechcraft.com/powerlift

888-600-6160

NOTES

www.industrialproducts.com | [email protected] | 888-243-3339

Summary of Contents for PowerLift PL60

Page 1: ...PL60 OPERATOR S SAFETY MANUAL www reechcraft com powerlift P N 4026199...

Page 2: ...l personal injury hazards Understand and obey all safety messages that correspond with this symbol to avoid possible injury or death INDICATES AN IMMINENTLY HAZARDOUS SITUATION AND IF NOT AVOIDED WILL...

Page 3: ...ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR WHERE SUBSTANTIAL PERSONAL PROPERTY DAMAGE OR DAMAGE TO THE REECHCRAFT PRODUCT HAS OCCURRED FORWARD DANGER NOTICE CAUTION WARNING DANGER NOTIC...

Page 4: ...tion 9 Machine Inspection 9 1 3 OPERATION 10 General 10 Fall Hazards 10 Electrocution Hazard 11 Tipping Hazards 12 Crushing and Collisions Hazards 14 1 4 MANEUVERING TRANSPORTING AND LIFTING 15 Genera...

Page 5: ...eral 34 Upright Maneuvering 34 Tilted Over Maneuvering 34 Parking and Storage 36 VehicleTransport 36 SECTION 4 EMERGENCY PROCEDURES 37 4 1 GENERAL INFORMATION 37 Manual Descent Crank 37 Discharged Bat...

Page 6: ...Inspection 50 5 year Inspection andTrack Replacement 50 6 3 PREVENTIVE MAINTENANCE AND INSPECTION SCHEDULE 51 Inspection and Maintenance Codes 51 6 4 SERVICING AND MAINTENANCE GUIDELINES 53 General 53...

Page 7: ...Separating Mast Sections 33 3 8 Maneuvering WhenTilted Back 35 4 1 Manual Descent Crank Operation 38 4 2 Emergency Retraction System 39 5 1 Chassis Base Mast Decal Locations 42 5 2 Climbing Unit Decal...

Page 8: ...e personal protection equipment PPE for the conditions If there are any questions regarding safety training maintenance inspection application or operation of the machine please contact ReechCraft FAI...

Page 9: ...Craft for operation outside of this range Machine performance may be affected in very hot or cold conditions Machine Inspection x Before machine operation perform walk around inspections and function...

Page 10: ...suspended by their cord from the platform x Be sure to fully lower the platform completely and shut off all power before leaving the machine x No more than one person is allowed on the machine Only t...

Page 11: ...or proximity to electrical current x Maintain distance from electrical lines apparatus or any energized exposed or insulated parts according to the Minimum Approach Distance MAD as shown inTable 1 1 x...

Page 12: ...ination shall be made by a qualified person in accordance with employer local or governmental requirements for work practices near energized equipment DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHI...

Page 13: ...rface x Before using the machine on floors bridges and other surfaces check allowable capacity of the surfaces x Never exceed the maximum platform capacity Distribute loads evenly on platform floor x...

Page 14: ...s inside the platform railing during operation x Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls drill and persons in the platform x Ens...

Page 15: ...ove drill tools and equipment from platform when transporting in a vehicle x Refer to the Machine Operation section of this manual for lifting information Additional Safety Information x Platform must...

Page 16: ...machine and in this manual 3 Employer and government regulations 4 Use of approved fall protection device where applicable 5 Sufficient mechanical aptitude and knowledge of the machine to recognize a...

Page 17: ...d or replaced Reference Section 5 2 Decal Contents and Location 3 Safety Service Make sure a copy of the Operator s and Safety manual is enclosed in a weather resistant container 4 Set Up Make sure th...

Page 18: ...chine is exposed to harsh conditions increased use or if the machine is used in a severe manner Table 2 1 Inspection and Maintenance TYPE FREQUENCY PRIMARY RESPONSIBILITY SERVICE QUALIFICATION REFEREN...

Page 19: ...eck this area for corrosion debris and cracks NOTE The Mast and Climbing Unit should be clean and free of grease oil and dirt Do not lubricate the Mast or Climbing Unit components Walk Around Inspecti...

Page 20: ...gure 2 2 3 Mast Sections Check for cracks and corrosion Make sure the Cam Levers are not bent or misshapen and springs are functioning properly Make sure the track teeth are not worn bent or misshapen...

Page 21: ...lift 888 600 6160 21 SECTION 2 PREPARATION INSPECTION Figure 2 3 Climbing Unit Guide Rollers Platform Mount Opening Drive Shaft Brake Gearbox Interlock Pin www industrialproducts com sales industrialp...

Page 22: ...Check for any debris stuck to or around the wheels or swivel mechanism Check to be sure the lock is in good working condition and that the wheels are functioning properly 7 Track Sections Check that t...

Page 23: ...are not loose platform railing is undamaged platform retaining pin is functioning properly self closing slide gates are functioning properly no cracks or visible corrosion present See Figure 2 6 Figu...

Page 24: ...ning properly by briefly running the drill motor in the reverse direction counterclockwise You should hear and audible buzzing sound NOTE Be sure to maintain a firm grip on the drill 3 Outrigger Inter...

Page 25: ...888 600 6160 25 SECTION 2 PREPARATION INSPECTION Figure 2 7 Mast Connectors Cam Lever Connector Pin Opening Connector Pins Cam Lever Lock TopTermination Plate www industrialproducts com sales industr...

Page 26: ...ork platform AWP The removable platform is mounted to an elevating climbing unit that combines up to four 4 modular mast sections that are stacked and fixed to a base mast on a movable chassis The mac...

Page 27: ...e Shaft Brake 4 Manual Container 5 Outrigger Socket 6 Manual Descent Crank 7 Platform 8 Gearbox 9 Platform Entry Gate 10 Platform Retaining Pin 11 Tilt back handle 12 HorizontalTransport Wheel 13 Outr...

Page 28: ...mode Figure 3 2 Typical Drill Motor 1 Chuck 2 Torque control cordless drill option 3 PowerTrigger 4 Speed Controller optional 5 Drill Hammer Function Selector optional 6 Direction Selector 7 Battery P...

Page 29: ...the machine be sure the platform is fully lowered and all four 4 outriggers are properly installed See Figure 3 3 Be sure the machine is level and on a surface capable of supporting the intended load...

Page 30: ...supporting the intended load directly under the desired work area 2 Connect to an appropriate power source AC connect to a grounded 15A AC power supply Be careful the extension cord remains slack at...

Page 31: ...r is in the forward clockwise position Hold the drill motor handle firmly push down lightly to automatically disengage the drive shaft brake and squeeze the trigger to elevate Stop using the drill mot...

Page 32: ...N WARNING 4 With the cam lever in the down position be sure the cam lever lock springs automatically into the locked position 1 Stack the mast ensuring that the track is facing toward the platform 2 R...

Page 33: ...r loses power or contains insufficient power to lower the platform For emergency operation please see section 4 Emergency Procedures Figure 3 7 Separating Mast Sections 4 Carefully return to the stowe...

Page 34: ...ust be installed corresponding to the number of masts and elevated temporarily during maneuvering only See Figure 3 4 x There can be no significant weight on the machine while it is being rolled aroun...

Page 35: ...ONTHE HANDLE AND ENSURE WEIGHT IS DISTRIBUTEDTO AVOIDTHE USER ORTHE MACHINE BEINGTHROWN BYTHE MOVING WEIGHT OFTHE MACHINE TAKE PRECAUTIONSTO AVOID MANUAL HANDLING INJURIES USE PROPER LIFTINGTECHNIQUES...

Page 36: ...ne by vehicle it should be disassembled into its major components and each component secured separately Restrain each component of the machine securely during transport When transported fully stowed t...

Page 37: ...un out of sufficient charge to lower the platform THE CRANK IS DESIGNED FOR MANUAL DESCENT IN CASE OF LOSS OF POWER ONLY IT MUST NOT BE USEDTO ELEVATETHE PLATFORM OR FOR GENERAL OPERATIONS IFTHE BATTE...

Page 38: ...and place it inside the platform 3 Remove the manual descent crank from the mounting clip inside the platform 4 Engage the drive shaft with the manual crank 5 Push down on the top of the handle to di...

Page 39: ...stem to lower the platform and rescue the operator see Figure 4 2 Remove retraction winch from chassis Attach winch to base mast and unwind strap Remove and extend retraction tool Add extensions to th...

Page 40: ...d Engineering Department 845 34th St N Fargo ND 58102 In USA Toll Free 888 600 6160 Outside USA Phone 701 280 5900 E mail customer service reechcraft com Failure to notify the manufacturer of an incid...

Page 41: ...4026197 B2 Read Manual Tip Hazard 4026404 B3 Serial Number PLATFORM No Type ReechCraft Part Number C1 Load Capacity 4022998 C2 Crush Hazard 4026003 C3 Read Manual 4026005 C4 Platform Step Warning Bran...

Page 42: ...PowerLift by ReechCraft 42 SECTION 5 GENERAL SPECIFICATIONS Figure 5 2 Climbing Unit Decal Locations B1 B3 B2 A3 A1 A4 A5 A2 Figure 5 1 Chassis Base Mast Decal Locations...

Page 43: ...t com powerlift 888 600 6160 43 SECTION 5 GENERAL SPECIFICATIONS Figure 5 3 Platform Decal Locations C5 C8 C4 C10 C1 C7 C9 C11 C6 C4 C8 C1 C2 C3 www industrialproducts com sales industrialproducts com...

Page 44: ...PowerLift by ReechCraft 44 Figure 5 4 Outrigger Decal Locations D2 D1 SECTION 5 GENERAL SPECIFICATIONS...

Page 45: ...ght 9 3 lbs 4 2 kg Front Outrigger Weight 10 6 lbs 4 8 kg Flat FreeTransport Wheels 12 in x 3 5 in 305 mm x 89 mm Drive Worm Drive with Integrated Drive Gear Brake A Stowed Length 53 4 in 1356 mm B St...

Page 46: ...PowerLift by ReechCraft 46 SECTION 5 GENERAL SPECIFICATIONS Figure 5 5 Machine Specifications A B C D E F G H J I...

Page 47: ...tion Contact ReechCraft for updated information MODIFICATION OFTHE MACHINEWITHOUTTHE MANUFACTURERS APPROVAL IS A PROHIBITED PRACTICE AND A DIRECT SAFETY VIOLATION Your safety and the safety of others...

Page 48: ...E MACHINE x OBSERVE UNDERSTAND AND OBEY ALL DANGER WARNING CAUTION AND OTHER INSTRUCTIONS ONTHE MACHINE AND IN OPERATORS MANUAL x KEEP STANDING SURFACES AND HAND HOLDS FREE OF GREASE WATER OIL ETC x N...

Page 49: ...tors responsibility to perform a Pre Start Inspection of the machine prior to use Reference Section 2 in this manual for Pre Start Inspection procedures This manual must be read and understood in its...

Page 50: ...l and appropriate inspection form to complete this inspection 5Year Machine Inspection andTrack Replacement The Mast Coupling Pins Cam Locks Track and Climbing Unit must be inspected and the track rep...

Page 51: ...the list be considered as all inclusive Variances in interval times may occur due to the environment the machine is subjected to Inspection and Maintenance Codes 1 Check for proper and secure installa...

Page 52: ...3 5 1 3 5 7 Gearbox 3 7 9 3 7 9 1 3 7 9 Manual Crank 1 1 12 1 3 12 Climbing Unit 7 1 7 1 3 5 10 7 Platform 1 4 5 1 4 5 1 3 4 5 7 Platform Latch 1 4 7 8 1 3 4 6 7 8 1 3 4 6 7 8 Chassis 3 4 5 3 4 5 3 4...

Page 53: ...ot allow heavy objects to rest in an unstable position When raising a portion of the machine ensure that adequate support is provided Cleanliness The single most important item in preserving the long...

Page 54: ...nd evenly If there are any air bubbles work them gently towards the edge with a clean cloth Pressure sensitive adhesives reach full strength after several days MAST SECTIONS SHOULD BE INSPECTED EVERY...

Page 55: ...rack is bent or damaged in any way it must be replaced by a qualified mechanic before machine use may resume 3 Mast Connector Wear MastTrack misalignment may be due to worn or damaged coupling pins lo...

Page 56: ...PowerLift by ReechCraft 56 SECTION 6 SERVICE MAINTENANCE MACHINE LOG RecordType 1 Examination 2 Test 3 Major Alteration 4 Repair Information Date RecordType Notes...

Page 57: ...The probable causes and corrective action should where possible be checked in the order listed in the tables It should be noted that there is no substitute for thorough knowledge of the equipment and...

Page 58: ...atform One or more of the connector lock levers are in the open position interfering with the rollers Lower the platform to expose the last section of mast that was installed and check to be sure both...

Page 59: ...www reechcraft com powerlift 888 600 6160 59 NOTES www industrialproducts com sales industrialproducts com 888 243 3339...

Page 60: ...ReechCraft Inc 845 34th St S Fargo ND 58102 888 600 6160 www reechcraft com powerlift Industrial Products www industrialproducts com sales industrialproducts com 888 243 3339...

Page 61: ...PL60 NORTHAMERICAN END USER LIMITEDWARRANTY...

Page 62: ...or replacement of the Product at the sole option of ReechCraft Such replacement parts shall be provided at no cost to the End User Replacement parts and components provided under this End User Warrant...

Page 63: ...PARTICULAR PURPOSE THIS END USER LIMITED WARRANTY MAY NOT BE MODIFIED EXTENDED OR ENLARGED BY ANY REPRESENTATIVE OF REECHCRAFT OR INTERMEDIATE SALES ASSOCIATE RESELLER OF REECHCRAFT PRODUCT OR AGENT I...

Page 64: ...ReechCraft Inc 845 34th St N Fargo ND 58102 888 600 6160 www reechcraft com Industrial Products www industrialproducts com sales industrialproducts com 888 243 3339...

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